Surface pile cleaning apparatus for carpet production

Abstract

This utility model discloses a surface pile cleaning device for carpet production, relating to the technical field of carpet production equipment. It includes a machine body, with a first mounting base and two second mounting bases fixedly connected to the front end of the machine body. A first drive motor and a second drive motor are respectively fixedly mounted on the upper surfaces of the first and second mounting bases. A first straight groove is formed through the front end of the machine body between the two second mounting bases. Mounting frames are fixedly connected to the left and right sides of the first straight groove on the front inner wall of the machine body. The output end of the first drive motor passes through the front end of the machine body and is fixedly connected to a beating mechanism. The beating mechanism includes a wheel axle fixedly connected to the output end of the first drive motor and a rotating rod rotatably connected to the rear end of the mounting frame. The advantages of this utility model are: it achieves efficient cleaning of carpet surface pile, improves cleaning efficiency and effect, and maintains a clean working environment.

Description

Technical Field

[0001] This utility model relates to the technical field of carpet production equipment, specifically to a surface pile cleaning device for carpet production. Background Technology

[0002] Carpets, as a common floor covering, are widely used in residences, hotels, conference rooms, and other places, offering benefits such as noise reduction, heat insulation, and decoration. During the carpet production process, a large amount of pile remains on the surface after flocking. If this pile is not cleaned promptly, it will not only affect the carpet's appearance and comfort but may also cause shedding during subsequent use, reducing the carpet's quality.

[0003] Traditional carpet cleaning methods often involve manual patting, which is inefficient and fails to thoroughly remove the deep fibers of the carpet, resulting in poor cleaning outcomes. Furthermore, during the fiber collection process, the fibers easily disperse into the air, causing environmental pollution and increasing the workload of subsequent cleaning. Therefore, this paper proposes a surface fiber cleaning device for carpet production to address the aforementioned problems. Utility Model Content

[0004] To solve the above-mentioned technical problems, a surface pile cleaning device for carpet production is provided. This technical solution solves the problems of low cleaning efficiency, poor cleaning effect and imperfect pile collection in the carpet surface pile cleaning process mentioned in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A surface pile cleaning device for carpet production includes a machine body. A first mounting base and two second mounting bases are fixedly connected to the front end of the machine body. A first drive motor and a second drive motor are fixedly mounted on the upper surfaces of the first mounting base and the second mounting base, respectively. A first straight groove is formed through the front end of the machine body between the two second mounting bases. Mounting brackets are fixedly connected to the left and right sides of the first straight groove on the front inner wall of the machine body. The output end of the first drive motor passes through the front end of the machine body and is fixedly connected to a beating mechanism.

[0007] The striking mechanism includes a wheel axle fixedly connected to the output end of the first drive motor and a rotating rod rotatably connected to the rear end of the mounting frame. A cam is fixedly connected to the outer surface of the wheel axle, and a groove is formed on the side of the cam. A rotating wheel is slidably connected inside the groove, and a lifting rod is rotatably connected to the outer side of the rotating wheel. Limit plates are fixedly connected to both ends of the lifting rod, and limit blocks are slidably connected to the outer surface of the lifting rod. A connecting rod is fixedly connected to the upper end of the upper limit plate, and sliders are fixedly connected to both the front and rear sides of the upper end of the connecting rod.

[0008] Preferably, the right side of the rotating rod is provided with a second straight groove and a rotating hole running through it from front to back. The rotating rod is rotatably connected to the rear end of the mounting bracket through the rotating hole. The slider is slidably connected to the inside of the second straight groove. A paddle is fixedly connected to the rear end of the rotating rod. Several strip holes are provided through the upper surface of the paddle.

[0009] Preferably, the front side of the limiting block is fixedly connected to the front inner wall of the machine body.

[0010] Preferably, a spring is fixedly connected between the limiting block and the lower limiting plate.

[0011] Preferably, the output ends of the two second drive motors pass through the front end of the machine body and are fixedly connected to a rotating shaft. A conveying roller is fixedly connected to the outer surface of the rotating shaft. A first baffle and a second baffle are fixedly connected to both ends of the conveying roller, and the rear end of the second baffle is rotatably connected to the rear inner wall of the machine body.

[0012] Preferably, a collection hopper is fixedly connected to the inner side of the machine body below the tapping mechanism, a negative pressure fan is fixedly installed at the lower end of the collection hopper, a connecting pipe is fixedly connected to the lower end of the negative pressure fan, and the rear end of the connecting pipe passes through the rear end of the machine body and extends to the outer side of the machine body.

[0013] Compared with the prior art, this utility model provides a surface pile cleaning device for carpet production, which has the following beneficial effects:

[0014] This invention replaces the manual beating step in the traditional carpet surface pile cleaning process by setting up a beating mechanism, thereby achieving efficient cleaning of carpet surface pile and improving cleaning efficiency and effect.

[0015] This invention, by combining a collection hopper, a connecting pipe, and a negative pressure fan, can promptly collect the lint that has been cleaned, preventing it from scattering in the working environment, maintaining a clean working environment, and reducing the amount of subsequent cleaning work. Attached Figure Description

[0016] Figure 1 This is an overall structural diagram of the present invention;

[0017] Figure 2 This is a side view of the present invention;

[0018] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0019] Figure 4 This is a schematic diagram of the slapping mechanism in this utility model.

[0020] The numbers on the map are:

[0021] 1. Body; 2. First mounting base; 3. First drive motor; 4. Second mounting base; 5. Second drive motor; 6. First straight groove; 7. Rotating shaft; 8. Negative pressure fan; 9. Connecting pipe; 10. Collection hopper; 11. Conveying roller; 12. First baffle; 13. Second baffle; 14. Mounting frame; 15. Beating mechanism; 151. Wheel axle; 152. Cam; 153. Rotating wheel; 154. Lifting rod; 155. Spring; 156. Limiting plate; 157. Limiting block; 158. Connecting rod; 159. Slider; 1510. Rotating rod; 1511. Beater; 1512. Second straight groove; 1513. Rotating hole. Detailed Implementation

[0022] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0023] Reference Figures 1-3 As shown, a surface pile cleaning device for carpet production includes a body 1. A first mounting base 2 and two second mounting bases 4 are fixedly connected to the front end of the body 1. A first drive motor 3 and a second drive motor 5 are fixedly installed on the upper surfaces of the first mounting base 2 and the second mounting base 4, respectively. A first straight groove 6 is provided through the front end of the body 1 between the two second mounting bases 4. The first straight groove 6 provides the movement space of the rotating rod 1510 during the operation of the beating mechanism 15. Mounting brackets 14 are fixedly connected to the left and right sides of the first straight groove 6 on the front inner wall of the body 1. The output end of the first drive motor 3 passes through the front end of the body 1 and is fixedly connected to the beating mechanism 15.

[0024] Reference Figure 4As shown, the striking mechanism 15 includes a wheel axle 151 fixedly connected to the output end of the first drive motor 3 and a rotating rod 1510 rotatably connected to the rear end of the mounting bracket 14. A cam 152 is fixedly connected to the outer surface of the wheel axle 151. A groove is provided on the side of the cam 152. A rotating wheel 153 is slidably connected inside the groove. A lifting rod 154 is rotatably connected to the outer side of the rotating wheel 153. Limit plates 156 are fixedly connected to both ends of the lifting rod 154. Limit blocks 157 are slidably connected to the outer surface of the lifting rod 154. The front side of the upper limit block 157 is fixedly connected to the front inner wall of the machine body 1. A spring 155 is fixedly connected between the limit block 157 and the lower limit plate 156. A connecting rod 158 is fixedly connected to the upper end of the limit plate 156. Slider 159 is fixedly connected to both the front and rear sides of the upper end of the connecting rod 158. A second straight groove 1512 and a rotating hole 1513 are sequentially opened through the right side of the rotating rod 1510 from front to back. The rod 1510 is rotatably connected to the rear end of the mounting bracket 14 through the rotating hole 1513. The slider 159 is slidably connected to the inside of the second straight groove 1512. The rear end of the rotating rod 1510 is fixedly connected to the paddle 1511. The first drive motor 3 is started, and the first drive motor 3 drives the cam 152 to rotate through the wheel axle 151. The rotation of the cam 152 drives the lifting rod 154 to move up and down. When the lifting rod 154 reaches the highest point, the spring 155 is compressed to its shortest length. The cam 152 continues to rotate, and the spring 155 releases its elastic potential energy, pushing the lifting rod 154 to move downward rapidly. The lifting rod 154 pulls the rotating rod 1510 to rotate through the connecting rod 158, thereby driving the paddle 1511 to complete the beating action. Several strip holes are opened through the upper surface of the paddle 1511. The strip holes effectively avoid the problem that the lint on the blanket is easy to adhere to the surface of the paddle 1511 during the beating process, making it easier for the lint to fall into the collection hopper 10.

[0025] Furthermore, the output ends of the two second drive motors 5 pass through the front end of the machine body 1 and are fixedly connected to the rotating shaft 7. The outer surface of the rotating shaft 7 is fixedly connected to the conveying roller 11. The two ends of the conveying roller 11 are respectively fixedly connected to the first baffle 12 and the second baffle 13. The rear end of the second baffle 13 is rotatably connected to the rear inner wall of the machine body 1. When the flocked side of the carpet is placed down on the conveying roller 11, the second drive motor 5 is started, which drives the conveying roller 11 to rotate and convey the carpet forward.

[0026] Furthermore, a collection hopper 10 is fixedly connected to the inner side of the body 1 below the beating mechanism 15. A negative pressure fan 8 is fixedly installed at the lower end of the collection hopper 10. A connecting pipe 9 is fixedly connected to the lower end of the negative pressure fan 8. The rear end of the connecting pipe 9 passes through the rear end of the body 1 and extends to the outer side of the body 1. During the carpet surface lint cleaning process, the negative pressure fan 8 is activated, and the lint that is beaten off is sucked into the connecting pipe 9. The connecting pipe 9 is connected to an external lint collection device.

[0027] Working principle: When using this utility model, the flocked side of the carpet is first placed face down on the conveyor roller 11. The second drive motor 5 is started, which drives the conveyor roller 11 to rotate and convey the carpet forward. The first drive motor 3 is started, which drives the cam 152 to rotate through the wheel axle 151. The rotation of the cam 152 drives the lifting rod 154 to move up and down. When the lifting rod 154 reaches the highest point, the spring 155 is compressed to its shortest length. The cam 152 continues to rotate, and the spring 155 releases its elastic potential energy, pushing the lifting rod 154 to move downward rapidly. The lifting rod 154 pulls the rotating rod 1510 to rotate through the connecting rod 158, thereby driving the beater 1511 to beat the carpet above. During the cleaning process, the negative pressure fan 8 is started, and the fluff that is beaten down is sucked into the connecting pipe 9, which is connected to an external fluff collection device.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A surface fluff cleaning apparatus for carpet production, characterized by, The device includes a body (1), with a first mounting base (2) and two second mounting bases (4) fixedly connected to the front end of the body (1). A first drive motor (3) and a second drive motor (5) are fixedly installed on the upper surfaces of the first mounting base (2) and the second mounting base (4), respectively. A first straight groove (6) is provided through the front end of the body (1) between the two second mounting bases (4). Mounting brackets (14) are fixedly connected to the left and right sides of the front inner wall of the body (1) located in the first straight groove (6). The output end of the first drive motor (3) passes through the front end of the body (1) and is fixedly connected to a striking mechanism (15). The striking mechanism (15) includes a wheel axle (151) fixedly connected to the output end of the first drive motor (3) and a rotating rod (1510) rotatably connected to the rear end of the mounting frame (14). A cam (152) is fixedly connected to the outer surface of the wheel axle (151). A groove is provided on the side of the cam (152). A rotating wheel (153) is slidably connected inside the groove. A lifting rod (154) is rotatably connected to the outer side of the rotating wheel (153). Limiting plates (156) are fixedly connected to both ends of the lifting rod (154). Limiting blocks (157) are slidably connected to the outer surface of the lifting rod (154). A connecting rod (158) is fixedly connected to the upper end of the upper limiting plate (156). Slider blocks (159) are fixedly connected to both the front and rear sides of the upper end of the connecting rod (158).

2. The surface pile cleaning apparatus for carpet production according to claim 1, characterized in that: The right side of the rotating rod (1510) is provided with a second straight groove (1512) and a rotating hole (1513) running through it from front to back. The rotating rod (1510) is rotatably connected to the rear end of the mounting bracket (14) through the rotating hole (1513). The slider (159) is slidably connected to the inside of the second straight groove (1512). The rear end of the rotating rod (1510) is fixedly connected to a paddle (1511). The upper surface of the paddle (1511) is provided with several strip holes.

3. The surface pile cleaning apparatus for carpet production according to claim 1, characterized in that: The front side of the limiting block (157) is fixedly connected to the front inner wall of the body (1).

4. The surface pile cleaning apparatus for carpet production according to claim 1, characterized in that: A spring (155) is fixedly connected between the limiting block (157) and the lower limiting plate (156).

5. The surface pile cleaning apparatus for carpet production according to claim 1, characterized in that: The output ends of the two second drive motors (5) pass through the front end of the machine body (1) and are fixedly connected to a rotating shaft (7). A conveying roller (11) is fixedly connected to the outer surface of the rotating shaft (7). A first baffle (12) and a second baffle (13) are fixedly connected to both ends of the conveying roller (11). The rear end of the second baffle (13) is rotatably connected to the rear inner wall of the machine body (1).

6. The surface pile cleaning apparatus for carpet production according to claim 1, characterized in that: A collection hopper (10) is fixedly connected to the inner side of the body (1) below the tapping mechanism (15). A negative pressure fan (8) is fixedly installed at the lower end of the collection hopper (10). A connecting pipe (9) is fixedly connected to the lower end of the negative pressure fan (8). The rear end of the connecting pipe (9) passes through the rear end of the body (1) and extends to the outer side of the body (1).

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