A large-span curtain wall panel system

Abstract

This utility model belongs to the technical field of building curtain wall equipment, and relates to a large-span curtain wall panel system, including a panel, an external frame, and a frame installation assembly. The frame installation assembly includes a hook-shaped screw, a connecting angle steel, and double nuts. The connecting angle steel is located at the bottom of the external frame, with a through hole at a predetermined position where it extends beyond the external frame. The hook-shaped screw includes a hook and a threaded rod. The hook is hooked onto the edge of the panel, and one end of the threaded rod passes through the through hole and is locked to the connecting angle steel by the double nuts, so that the top of the external frame supports the panel. This utility model uses a hook-and-lock connection method, allowing the external frame at the upper end of the angle steel to support the lower end of the panel. This provides full protection for the curtain wall panel during processing, transportation, and installation, ensuring the panel meets the requirements for deformation prevention and dimensional accuracy. The external frame can be reused, reducing usage costs and avoiding resource waste.

Description

Technical Field

[0001] This utility model relates to the field of curtain wall panel technology, and in particular to a large-span curtain wall panel system. Background Technology

[0002] With the increasing use of building curtain walls, the size of curtain wall panels is getting larger and larger. Large-span panels need to meet requirements such as deformation resistance and high dimensional accuracy during processing, transportation and installation. Usually, strong keels are added to the back of the panel. However, from the perspective of building requirements, after the panel is installed, such a large number of internal keels are not needed. Therefore, this method increases the cost of using the curtain wall panel system. Utility Model Content

[0003] To address the shortcomings of the existing technology, this utility model provides a large-span curtain wall panel system with a detachable external frame, which can provide quality protection for the panels at every stage from the factory to the site, while also having the advantages of factory processing and simplified on-site installation.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows:

[0005] A large-span curtain wall panel system includes a panel, an external frame, and a frame installation assembly. The frame installation assembly includes a hook-shaped screw, a connecting angle steel, and double nuts. The connecting angle steel is located at the bottom of the external frame, and a through hole is formed at a predetermined position where the connecting angle steel extends out of the external frame. The hook-shaped screw includes a hook and a threaded rod connected together. The hook is hooked onto the edge of the panel, and one end of the threaded rod passes through the through hole and is locked to the connecting angle steel by the double nuts, so that the top of the external frame is supported on the lower end of the panel.

[0006] Preferably, the overall shape of the external skeleton is consistent with the shape of the panel and is arranged along the circumference of the panel.

[0007] Preferably, the external skeleton is provided in several intervals along the circumference of the panel, forming a distribution structure consistent with the external shape of the panel.

[0008] Preferably, a flexible pad is provided between the top of the external frame and the bottom of the panel, and an adjusting shim is provided between the double nuts and the connecting angle steel.

[0009] Preferably, the connecting angle steel includes two sides forming a right-angle structure, one side is connected to the outer frame by welding and has the through hole, and the other side is vertically downward.

[0010] Preferably, the system further includes multiple curtain wall keels, with the curtain wall keels and external frame respectively disposed on both sides of the panel, and the curtain wall keels are installed on the panel by keel installation components;

[0011] The keel installation assembly includes a support bracket and a plug-in bracket. The top of the support bracket is fixedly connected to the bottom of the curtain wall keel, and an extension is provided on the side. The top of the plug-in bracket is provided with a groove that mates with the extension. The bottom ends of the support bracket and the plug-in bracket abut against the panel.

[0012] Preferably, the support bracket includes a first vertical plate, a first horizontal plate, and a second horizontal plate, wherein the bottom end of the first vertical plate abuts against the panel, and the first horizontal plate is installed at the upper end of the first vertical plate; the first horizontal plate is connected to the curtain wall keel with screws, and the second horizontal plate is provided at the lower end of the first horizontal plate near the side of the plug-in bracket, and the second horizontal plate is lower than the first horizontal plate; the other end of the second horizontal plate is a free end, and the second horizontal plate serves as the extension;

[0013] The plug-in connector includes a second vertical plate and a groove. The bottom end of the second vertical plate abuts against the panel, and the groove is installed at the upper end of the second vertical plate. The groove is provided with a limiting sliding member in the groove, and the second horizontal plate is inserted into the limiting sliding member.

[0014] Preferably, the edge of the panel is provided with a mounting part perpendicular to the large span surface of the panel; the top of the support bracket is locked to the bottom of the curtain wall keel by setting screws, the bottom of the support bracket is fixedly connected to the mounting part of one panel, and the bottom of the plug-in bracket is fixedly connected to the mounting part of another panel.

[0015] Compared with the prior art, the beneficial technical effects of this utility model are as follows:

[0016] (I) The large-span curtain wall panel system proposed in this utility model uses a hook-shaped screw to attach one end to the edge of the panel and the other end to pass through an angle steel. The angle steel is then locked in place by double nuts, allowing the external frame at the upper end of the angle steel to support the lower end of the panel, thus fixing the support structure. This provides full protection for the curtain wall panel during processing, transportation, and installation, ensuring the panel meets the requirements for deformation prevention and dimensional accuracy. Furthermore, the use of detachable connection methods such as hooking and double nut locking facilitates the disassembly of the support structure, enabling the reuse of the external frame, reducing operating costs, and avoiding resource waste.

[0017] (ii) Furthermore, the overall shape and structure of the external frame are consistent with the shape and structure of the panel, forming an integrated rectangular frame structure that is arranged along the circumference of the panel. The structure of the external frame can also be arranged in several intervals along the circumference of the panel according to actual needs, forming a distribution structure consistent with the shape and structure of the panel, thereby providing support for the four sides of the panel and ensuring the overall quality of the panel. Attached Figure Description

[0018] Figure 1 A cross-sectional view of the installation of the external frame in the large-span curtain wall panel system of Embodiment 1 is shown.

[0019] Figure 2 This is a top view of the large-span curtain wall panel system of Embodiment 1;

[0020] Figure 3 An installation sectional view of the large-span curtain wall panel system of Embodiment 2 is shown;

[0021] Figure 4 This is a sectional view of the installation of the curtain wall keel in the large-span curtain wall panel system of Example 2;

[0022] Figure 5 for Figure 4 A sectional view of the connection between the central curtain wall keel and the support brackets;

[0023] Figure 6 for Figure 4 Cross-sectional view of the middle connector;

[0024] The components include: 1. Curtain wall keel; 2. Screws; 3. Plug-in hangers; 4. Panels; 5. Support hangers; 6. External frame; 7. Connecting angle steel; 8. Hook-shaped screws; 9. Flexible pads; 10. Adjusting shims; 11. Double nuts; 30. First bolt; 31. Second vertical plate; 32. Channel; 33. Limiting sliding part; 40. Mounting part; 50. Second bolt; 51. First vertical plate; 52. First horizontal plate; 53. Second horizontal plate; 81. Hook; 82. Threaded rod. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the device proposed by this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of this utility model will become clearer according to the following description. It should be noted that the accompanying drawings are in a very simplified form and use non-precise proportions, only used to conveniently and clearly assist in illustrating the purpose of the embodiments of this utility model. Please refer to the accompanying drawings to make the objectives, features, and advantages of this utility model more apparent and understandable. It should be understood that the structures, proportions, sizes, etc., depicted in the accompanying drawings are only used to complement the content disclosed in the specification, for those skilled in the art to understand and read, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0026] Example 1

[0027] This embodiment proposes a large-span curtain wall panel system, such as... Figures 1 to 2As shown, it includes a panel 4, an external frame 6, and a frame mounting assembly. The external frame 6 is detachably mounted on the panel 4 via the frame mounting assembly. The frame mounting assembly includes a hook-shaped screw 8, a connecting angle steel 7, a double nut 11, and an adjusting shim 10. A through hole is opened at a preset position on the connecting angle steel 7. The hook-shaped screw 8 includes a hook part 81 and a threaded rod body 82 connected to each other.

[0028] like Figure 1 As shown, a flexible pad 9 is provided between the top of the external frame 6 and the bottom of the panel 4, and a connecting angle steel 7 is welded to the bottom of the external frame 6; an adjusting shim 10 is placed between the double nut 11 and the connecting angle steel 7, and the adjusting shim 10 has a small hole. Figure 2 As shown, the overall shape of the external frame 6 is consistent with that of the panel 4, forming an integrated rectangular frame structure arranged along the circumference of the panel 4. Alternatively, the external frame 6 can be arranged in several intervals along the circumference of the panel 4, forming a distribution structure consistent with the shape of the panel 4, according to actual needs.

[0029] In the installed state, the top of the external frame 6 is attached to the surface of the panel 4, and the bottom is fixedly connected to the connecting angle steel 7. The through hole on the connecting angle steel 7 is located on the outside of the external frame 6. The hook part 81 of the hook-shaped screw 8 is hooked onto the edge of the panel 4, and one end of the threaded rod 82 passes through the through hole and is locked to the connecting angle steel 7 by double nuts 11, so that the top of the external frame 6 is supported on the lower end of the panel 4. The hook part 81 and the external frame 6 are located on opposite sides of the panel 4. Preferably, the external frame 6 and the threaded rod 82 form a multi-point contact, forming a three-sided support structure, which can better provide the panel 4 with higher stability and load-bearing capacity.

[0030] In this embodiment, the connecting angle steel 7 includes two sides forming a right-angle structure. One side is connected to the outer frame 6 and has a through hole, while the other side is perpendicular to the bottom. The connecting angle steel 7 is preferably fixed to the bottom of the outer frame 6 by welding. The edge of the panel 4 is provided with a mounting portion 40 perpendicular to the large-span surface, and the hook portion 81 of the hook-shaped screw 8 is hooked onto the mounting portion 40. This design is also suitable for panels 4 with flat edges; the fixing method is the same, except that when applied to the latter, the hook portion 81 of the hook-shaped screw 8 is directly hooked onto the edge of the panel 4, and a flexible gasket can be added at the contact point between the hook portion 81 and the panel 4.

[0031] The system's operation process in the factory includes:

[0032] Weld the connecting angle steel 7 onto the external frame 6;

[0033] Place the flexible pad 9 between the outer frame 6 and the panel 4, and align one side of the outer frame 6 with the panel 4.

[0034] The bottom end of the threaded rod 82 of the hook-shaped screw 8 is passed through the through hole opened on the connecting angle steel 7 and the small hole opened on the adjusting shim 10 in sequence. Its hook part 81 is locked onto the panel 4. Tighten the double nut 11 to fix the panel 4 on the outer frame 6. The top of the outer frame 6 is supported on the lower end of the panel 4, and the panel 4 is installed in place.

[0035] The hook-shaped screw 8 is detachable, making the connection between the external frame 6 and the panel 4 convenient and flexible. After the panel 4 is installed in this way, the quality of the large-span curtain wall panel system can be fully protected during the transportation from the factory to the site for installation.

[0036] Example 2

[0037] Figures 3 to 6 This embodiment presents a view of a large-span curtain wall panel system in a field installation scenario, including a panel 4, curtain wall studs 1 disposed on both sides of the panel 4, and an external frame 6. The same panel 4, external frame 6, and frame installation components as in Embodiment 1 are used. The curtain wall studs 1 are installed on the edge of the panel 4 using multiple stud installation components to connect two panels 4. The number and position of the curtain wall studs 1 are designed according to the specific building curtain wall installation specifications. The external frame 6 is installed circumferentially on the panel 4, providing support and protection for the panel 4.

[0038] In this embodiment, the keel installation assembly includes a support bracket 5, a plug-in bracket 3, and screws 2. The top end of the support bracket 5 is locked to the bottom of the curtain wall keel 1 by screws 2, and the bottom end of the support bracket 5 is fixedly connected to the mounting part 40 of a panel 4. The support bracket 5 also has an extension portion facing the plug-in bracket 3. The top end of the plug-in bracket 3 is provided with a groove that mates with the extension portion, and the bottom end of the plug-in bracket 3 is fixedly connected to the mounting part 40 of another panel 4. In this embodiment, the top end and the extension portion of the support bracket 5 are both flat plate structures and are connected as one piece by a bending structure.

[0039] Specifically, such as Figure 5 and Figure 6As shown, the support bracket 5 includes a first vertical plate 51, a first horizontal plate 52, and a second horizontal plate 53. The bottom end of the first vertical plate 51 is connected to the left side panel 4, and the top end of the first vertical plate 51 is fitted with the first horizontal plate 52. The first horizontal plate 52 is screwed to the curtain wall keel 1. The bottom end of the first horizontal plate 52 is located near the side of the plug-in bracket 3, and the second horizontal plate 53 is lower than the first horizontal plate 52. The other end of the second horizontal plate 53 is a free end, serving as an extension. The plug-in bracket 3 includes a second vertical plate 31 and a groove 32. The bottom end of the second vertical plate 31 is connected to the right side panel 4, and the top end of the second vertical plate 31 is fitted with the groove 32. A slot is formed in the groove 32, and a limiting sliding member 33 is provided in the slot. The second horizontal plate 53 is inserted into the limiting sliding member 33. The bottom end of the support bracket 5 and the bottom end of the plug-in bracket 3 are connected to the mounting part 40 of the corresponding panel 4 by an adjustable bolt structure, such as the first bolt 30 and the second bolt 50.

[0040] The on-site installation process for this large-span curtain wall panel system includes the following steps:

[0041] Install curtain wall keel 1 and connect adjacent panels 4.

[0042] like Figure 3 As shown, the left panel 4 is first installed and fixed to the curtain wall keel 1 by the support bracket 5 in the curtain wall installation assembly. Then, the right panel 4 is initially installed to the curtain wall keel 1 by the plug-in bracket 3. The bottom end of the plug-in bracket 3 is connected to the mounting part 40 of the right panel 4 by the first bolt 30. Up to this step, the external frame 6 has not been removed, so the panel 4 is protected throughout the entire installation process.

[0043] Remove the external frame 6 and adjust the position of the adjacent panels 4.

[0044] After completing the connection between the curtain wall keel 1 and the adjacent panel 4, the frame installation components at the connection between the two panels 4 are removed. Specifically, the double nuts 11 at the bottom of the hook-shaped screw 8 are loosened, and the hook portion 81 of the hook-shaped screw 8 is rotated to pull it out of the gap between the mounting portions 40 of the two panels 4. The hook-shaped screw 8 is then disengaged from the panel 4. The other hook-shaped screws 8 are removed in this manner, separating the external frame 6 from the panel 4. Figure 3 Become Figure 4 The structure shown.

[0045] Then, continue adjusting the first bolt 30 to shorten the distance between the plug-in hanger 3 and the support hanger 5, ensuring a full fit between the two structures and allowing the right-side panel 4 to reach the precise position. After the panel 4 is installed, use the hook-shaped screw 8 to loosen the external frame 6 from the panel 4. The removed external frame 6 can be transported back to the factory for reuse.

[0046] Furthermore, since the external frame 6 protects the panel 4, the anti-deformation effect of the panel 4 during processing, transportation, and installation does not need to be achieved through the internal frame. The internal frame of the panel 4 only needs to consider the requirements after installation, thus reducing the use of the internal frame and reducing resource waste.

[0047] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0048] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A large-span curtain wall panel system, characterized in that: The system includes a panel (4), an external frame (6), and a frame mounting assembly. The frame mounting assembly includes a hook screw (8), a connecting angle steel (7), and a double nut (11). The connecting angle steel (7) is located at the bottom of the external frame (6), and a through hole is opened at a preset position where the connecting angle steel (7) extends out of the external frame (6). The hook screw (8) includes a hook (81) and a threaded rod (82) connected to each other. The hook (81) is hooked to the edge of the panel (4), and one end of the threaded rod (82) passes through the through hole and is locked to the connecting angle steel (7) by the double nut (11), so that the top of the external frame (6) is supported on the lower end of the panel (4).

2. The large-span curtain wall panel system as described in claim 1, characterized in that: The overall shape of the external skeleton (6) is consistent with the shape of the panel (4) and is arranged around the circumference of the panel (4).

3. The large-span curtain wall panel system as described in claim 1, characterized in that: The external skeleton (6) is arranged in several intervals along the circumference of the panel (4), forming a distribution structure consistent with the external shape of the panel (4).

4. The large-span curtain wall panel system as described in claim 1, characterized in that: A flexible pad (9) is provided between the top of the external frame (6) and the bottom of the panel (4), and an adjusting shim (10) is provided between the double nut (11) and the connecting angle steel (7).

5. The large-span curtain wall panel system as described in claim 1, characterized in that: The connecting angle steel (7) includes two sides forming a right angle structure. One side is connected to the outer frame (6) by welding and has the through hole. The other side is vertically downward.

6. The large-span curtain wall panel system as described in claim 1, characterized in that: The system also includes multiple curtain wall keels (1), the curtain wall keels (1) and the external frame (6) are respectively set on the two sides of the panel (4), and the curtain wall keels (1) are installed on the panel (4) by keel installation components; The keel installation assembly includes a support bracket (5) and a plug-in bracket (3). The top of the support bracket (5) is fixedly connected to the bottom of the curtain wall keel (1), and an extension is provided on the side. The top of the plug-in bracket (3) is provided with a groove that connects with the extension. The bottom ends of the support bracket (5) and the bottom ends of the plug-in bracket (3) abut against the panel (4).

7. The large-span curtain wall panel system as described in claim 6, characterized in that: The support bracket (5) includes a first vertical plate (51), a first horizontal plate (52), and a second horizontal plate (53). The bottom end of the first vertical plate (51) abuts against the panel (4), and the first horizontal plate (52) is installed on the upper end of the first vertical plate (51). The first horizontal plate (52) is screwed to the curtain wall keel (1). The second horizontal plate (53) is provided on the side of the lower end of the first horizontal plate (52) near the plug-in bracket (3). The second horizontal plate (53) is lower than the first horizontal plate (52). The other end of the second horizontal plate (53) is a free end, and the second horizontal plate (53) serves as the extension. The plug-in hanger (3) includes a second vertical plate (31) and a groove (32). The bottom end of the second vertical plate (31) abuts against the panel (4), and the groove (32) is installed at the upper end of the second vertical plate (31). The groove (32) has the groove opening, and a limiting sliding member (33) is provided in the groove opening. The second horizontal plate (53) is inserted into the limiting sliding member (33).

8. The large-span curtain wall panel system as described in claim 6, characterized in that: The edge of the panel (4) is provided with a mounting part (40) perpendicular to the large span surface of the panel (4); the top of the support bracket (5) is locked to the bottom of the curtain wall keel (1) by setting screws (2), the bottom end of the support bracket (5) is fixedly connected to the mounting part (40) of one panel (4), and the bottom end of the plug-in bracket (3) is fixedly connected to the mounting part (40) of another panel (4).

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