A ceramic rod keel connection structure

By using aluminum alloy profiles with steel pipes inside the ceramic rod keel connection structure and connecting them to the steel plate with bolts and alloy buckles, the problem of insufficient strength of the connectors was solved, resulting in a more stable installation of the ceramic rods.

CN224578925UActive Publication Date: 2026-07-31SHANGHAI KAIXIANG CURTAIN WALL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI KAIXIANG CURTAIN WALL CO LTD
Filing Date
2025-08-26
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

The existing ceramic sticks are prone to loosening, wobbling, or even falling due to insufficient strength of the connectors or improper connection methods during installation.

Method used

A second steel pipe is installed inside an aluminum alloy profile and connected to the first steel pipe by a third bolt, an alloy cap, and a first steel plate, forming a stronger overall structure and improving the stability of the connector.

Benefits of technology

The strength of the ceramic rod connection structure has been enhanced, avoiding the risk of loosening and falling, and ensuring the stability and safety of the installation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224578925U_ABST
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Abstract

This utility model provides a ceramic rod keel connection structure, including an aluminum alloy profile installed on an aluminum alloy beam. The aluminum alloy profile is composed of a first aluminum alloy profile and a second aluminum alloy profile. Both the first and second aluminum alloy profiles have L-shaped supports on their inner walls. A second steel pipe, which is rectangular, is installed inside the aluminum alloy profile. The two short sides of the rectangular pipe are connected to the aluminum alloy profile via first bolts. The end of the second aluminum alloy profile furthest from the second steel pipe is connected to the first steel pipe via a third bolt, an alloy cap, and a first steel plate. The first steel pipe is connected to a ceramic rod hanger via a fourth bolt. A ceramic rod is mounted on the ceramic rod hanger. This utility model uses a first and second aluminum alloy profile to form the aluminum alloy profile, and a second steel pipe is installed inside the aluminum alloy profile and connected to the first steel pipe as a single unit via a third bolt, an alloy cap, and a first steel plate, thus improving the strength of the connector.
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Description

Technical Field

[0001] This utility model relates to the field of curtain wall installation structure technology, specifically to a ceramic rod keel connection structure. Background Technology

[0002] Terracotta rods are building decoration materials made primarily from natural clay, through extrusion molding and sintering at 1200℃. They are core components of open curtain wall systems. Their cross-sectional shapes include square, rectangular, and spindle shapes, and their surfaces can be treated with solid finishes, glazes, or stone finishes. They are mainly used for exterior shading and interior decoration in large buildings such as airports, theaters, and commercial complexes.

[0003] The existing technology for installing ceramic sticks has the following technical defects: insufficient strength of the connectors or unreasonable connection methods can cause the ceramic sticks to loosen, wobble, or even fall.

[0004] Therefore, how to design a ceramic rod keel connection structure has become an urgent problem to be solved. Utility Model Content

[0005] In view of the problems existing in the prior art, this utility model provides a ceramic rod keel connection structure to solve at least one of the above-mentioned technical problems.

[0006] The technical solution of this utility model is: a ceramic rod keel connection structure, including an aluminum alloy profile installed on an aluminum alloy crossbeam. The aluminum alloy profile is composed of a first aluminum alloy profile and a second aluminum alloy profile. The inner walls of both the first and second aluminum alloy profiles are provided with L-shaped brackets. A second steel pipe is installed inside the aluminum alloy profile. The second steel pipe is a rectangular tube. The outer sides of the two long sides of the rectangular tube are in contact with the L-shaped brackets of the first and second aluminum alloy profiles respectively through rubber gaskets. The two short sides of the rectangular tube are connected to the aluminum alloy profile through first bolts. The end of the second aluminum alloy profile away from the second steel pipe is connected to the first steel pipe in sequence through a third bolt, an alloy buckle cap, and a first steel plate. The first steel pipe is connected to a ceramic rod hanger through a fourth bolt. A ceramic rod is installed on the ceramic rod hanger.

[0007] This utility model uses a first aluminum alloy profile and a second aluminum alloy profile to form an aluminum alloy profile. A second steel pipe is set inside the aluminum alloy profile and connected to the first steel pipe as a whole by a third bolt, an alloy buckle cover, and a first steel plate. This improves the strength of the connector and solves the technical defects that can cause the ceramic rod to loosen, shake, or even fall due to insufficient strength of the connector or unreasonable connection method.

[0008] Preferably, the alloy buckle cover passes through the first steel plate, the first steel pipe, the gasket, and the second steel plate in sequence. The second steel plate is provided with an array of first bolts. The first bolts pass through the through holes corresponding to the gaskets and are connected to the screw holes of the first steel pipe.

[0009] This utility model uses an alloy buckle cover with a first steel plate that passes through a first steel pipe, a gasket, and a second steel plate in sequence. The alloy buckle cover and the second steel plate are connected as one unit by a first bolt, which improves the strength of the connector. Attached Figure Description

[0010] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0011] Figure 2 This is a top view of the installation structure of this utility model.

[0012] Figure 3 for Figure 2 AA cross-section view.

[0013] Figure 4 This is a three-dimensional view of the ceramic rod hanger and the second C-shaped groove aluminum mounting structure of this utility model.

[0014] In the diagram: 1. First steel pipe; 2. First steel plate; 3. Gasket; 4. Second steel plate; 5. First bolt; 6. Second steel pipe; 7. First aluminum alloy profile; 8. First C-shaped aluminum channel; 9. Second aluminum alloy profile; 10. Adhesive strip; 11. Double-layered insulating glass; 12. Third bolt; 13. First sealing structure; 14. Aluminum alloy buckle cover; 15. Ceramic rod hanger; 16. First ceramic rod; 17. Second C-shaped aluminum channel; 18. Nylon pad; 19. First pad; 20. Second pad. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] See Figure 1-4 The structures, proportions, and sizes illustrated in the accompanying drawings are merely for illustrative purposes and to aid those skilled in the art. They are not intended to limit the scope of this invention and therefore lack substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, provided they do not affect the effectiveness or purpose of this invention, should still fall within the scope of the technical content disclosed herein. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.

[0017] Example 1: A ceramic rod keel connection structure, referenced Figure 1 , Figure 2The system includes aluminum alloy profiles installed on aluminum alloy crossbeams. These profiles consist of a first aluminum alloy profile 7 and a second aluminum alloy profile 9. The aluminum alloy profiles are powder-coated. L-shaped brackets are installed on the inner walls of both the first and second aluminum alloy profiles 7 and 9. A second steel pipe 6 is installed inside the aluminum alloy profiles. The second steel pipe 6 is a rectangular tube, made of 160×80×6mm galvanized steel. The two long sides of the rectangular tube are connected to the first aluminum alloy profile 9 via rubber gaskets. The L-shaped bracket of the alloy profile 7 and the L-shaped bracket of the second aluminum alloy profile 9 are in contact. The open end of the first aluminum alloy profile 7 is close to the open end of the second aluminum alloy profile 9. The open end of the first aluminum alloy profile 7 is provided with an L-shaped protrusion. The vertical rod of the L-shaped protrusion is located in the U-shaped area enclosed by the straight plate of the open end of the second aluminum alloy profile 9 and the vertical plate of the L-shaped bracket. The vertical rod of the L-shaped protrusion is connected to the U-shaped area through a U-shaped seal. The rubber gasket is a 1.5mm thick flexible rubber gasket and is sealed with silicone sealant. The two short sides of the rectangular tube are connected to the aluminum alloy profile through the first bolt. The first bolt is a set of 3 M5×25 machine screws with a length of 300mm. The two first bolts are spaced apart and located on the short side of the rectangular tube close to the second aluminum alloy profile 9. The end of the second aluminum alloy profile 9 away from the second steel pipe 6 is connected to the first steel pipe 1 in sequence through the third bolt 12, alloy buckle 14, and first steel plate 2. The first steel pipe 1 is connected to the ceramic rod hanger 15 through the fourth bolt. The ceramic stick hanger 15 is equipped with a ceramic stick; the first steel pipe 1 is a 70×6mm fluorocarbon-coated steel pipe; the first steel plate 2 is a 10mm fluorocarbon-coated steel plate (L=150mm); the third bolt 12 is an M6×50 stainless steel bolt with a length of 300mm; the fourth bolt is two M6×30 stainless steel machine screws; the alloy buckle 14 has a mountain-shaped structure and is a fluorocarbon-coated aluminum alloy continuous buckle 14; the ceramic stick hanger 15 is a fluorocarbon-coated aluminum alloy hanger. This utility model uses a first aluminum alloy profile and a second aluminum alloy profile to form an aluminum alloy profile, and sets a second steel pipe inside the aluminum alloy profile. It is connected to the first steel pipe by the third bolt, the alloy buckle 14, the first steel plate, and the first steel pipe, which improves the strength of the connecting parts and solves the technical defects that cause the ceramic stick to loosen, shake, or even fall due to insufficient strength of the connecting parts or unreasonable connection method.

[0018] Example 2: Based on Example 1, the second aluminum alloy profile 9 has a Y-shaped structure with all included angles of the Y-shape. The two sides of the open end of the Y-shape are locked to the aluminum alloy beam via first C-shaped aluminum channel 8 and second bolts, respectively. The aluminum alloy beam is a powder-coated aluminum alloy beam. The first C-shaped aluminum channel 8 is a 5mm thick anodized aluminum alloy C-shaped channel. The two first C-shaped aluminum channel 8s are connected by four arrayed M8×120 stainless steel bolts, and the second bolts are two M6×20 stainless steel machine screws. This utility model uses a Y-shaped second aluminum alloy profile with all included angles of the Y-shape. The two sides of the open end of the Y-shape are locked to the aluminum alloy beam via first C-shaped aluminum channel and second bolts, respectively, fixing the aluminum alloy profile to the aluminum alloy beam and improving the strength of the connector.

[0019] Example 3: Based on Example 2, the closed ends of the Y-shaped structure are respectively connected to the two sides of the alloy cover 14 via adhesive strips 10 and double-layered insulating glass 11; the adhesive strips 10 are EPDM adhesive strips; the double-layered insulating glass 11 is HS8+1.52PVB+HS6(Low-E)+12Ar+HS8+1.52PVB+HS6 ultra-clear double-layered insulating glass. This utility model uses adhesive strips and double-layered insulating glass on both sides of the closed ends of the Y-shaped structure to contact the two sides of the alloy cover, thus completing the installation of double-layered insulating glass between the two sides of the closed ends of the Y-shaped structure and the two sides of the alloy cover.

[0020] Example 4: Based on Example 3, the closed end of the Y-shaped structure is connected to the alloy cap 14 via a third bolt 12. A first sealing structure 13 is provided between the alloy cap 14 and the double-layered insulating glass 11. The first sealing structure 13 uses a foam rod and silicone sealant. This invention uses a third bolt to connect the closed end of the Y-shaped structure and the alloy cap, integrating them into a single unit, thus improving the strength of the connector. The first sealing structure seals the double-layered insulating glass.

[0021] Example 5: Based on Example 4, the alloy buckle cover 14 passes through the first steel plate 2 sequentially through the first steel pipe 1, the gasket 3, and the second steel plate 4. The second steel plate 4 has arrayed first bolts 5. The first bolts 5 pass through the corresponding through holes in the gasket 3 and connect to the screw holes in the first steel pipe 1. The first bolts are six M8×40 stainless steel machine screws; the gasket 3 is a 3mm gasket; and the second steel plate 4 is a 6mm fluorocarbon-coated steel plate. This utility model uses an alloy buckle cover with a first steel plate sequentially passing through the first steel pipe, gasket, and second steel plate, and the first bolts connect the alloy buckle cover and the second steel plate into one piece, improving the strength of the connector.

[0022] Example 6: Based on Example 5, with reference to... Figure 4The ceramic stick hanger 15 is a vertically placed T-shaped structure. A rectangular frame is provided at the web end of the T-shaped structure. The top and bottom surfaces of the rectangular frame are each provided with a second C-shaped aluminum channel 17. The bottom plates of the two second C-shaped aluminum channels 17 respectively contact the bottom and bottom surfaces of the rectangular frame. The two second C-shaped aluminum channels 17 are connected as one unit by an array of fifth bolts and nuts. The fifth bolts are four M6×55 stainless steel bolts and four M6 stainless steel nuts. The second C-shaped aluminum channels 17 are 70×20×20×3mm. This utility model uses a vertically placed T-shaped ceramic stick hanger with a rectangular frame at the web end of the T-shaped structure. The top and bottom surfaces of the rectangular frame are both provided with second C-shaped aluminum channels, and the two components are connected as one unit by four fifth bolts and nuts, thus improving the strength of the connector.

[0023] Example 7: Based on Example 6, with reference to... Figure 3 The ceramic rod has a U-shaped structure, with the open end of the U-shaped structure close to the aluminum alloy cover 14. A first upright plate and a second upright plate are arranged at intervals within the opening of the U-shaped structure, with the first upright plate close to the open end of the U-shaped structure. Second pads 20 are respectively placed between the two sides of the first steel pipe 1 and the opening of the U-shaped structure. This utility model uses second pads placed between the two sides of the steel pipe 1 and the opening of the U-shaped structure, providing a buffer between the two sides of the first steel pipe and the U-shaped structure.

[0024] Example 8: Based on Example 7, the ceramic rod includes a first ceramic rod 16 and a second ceramic rod below the first ceramic rod 16; a nylon pad 18 is provided between the upper flange and the web of the T-shaped structure; the bottom of the first upright plate of the first ceramic rod 16 is located between the nylon pad 18 and the rectangular frame; the bottom of the second upright plate of the first ceramic rod 16 is located on the top surface of the upper second C-shaped channel aluminum 17. In this invention, the bottom of the first upright plate of the first ceramic rod is located between the nylon pad and the rectangular frame, and the bottom of the second upright plate of the first ceramic rod is located on the top surface of the upper second C-shaped channel aluminum, thus positioning and supporting the first ceramic rod. The nylon pad serves as a limit and buffer.

[0025] Example 9: Based on Example 8, the lower flange of the T-shaped structure is provided with a C-shaped groove, and a first pad 19 is provided in the C-shaped groove. The first pad 19 contacts the upper part of the first upright plate of the second ceramic rod; the top of the first upright plate of the second ceramic rod contacts the bottom of the first upright plate of the first ceramic rod and the bottom surface of the web of the T-shaped structure; the top of the second upright plate of the second ceramic rod contacts the bottom of the second upright plate of the first ceramic rod and the bottom surface of the lower part of the second C-shaped groove aluminum 17. This utility model uses a C-shaped groove on the lower flange of the T-shaped structure, with a first pad provided in the C-shaped groove. The first pad contacts the upper part of the first upright plate of the second ceramic rod, thus limiting and buffering the upper part of the first upright plate of the second ceramic rod.

[0026] Example 10: Based on Example 8, a second sealing structure is provided between the U-shaped base plate of the first ceramic rod 16 and the U-shaped base plate of the second ceramic rod. This utility model employs a second sealing structure between the U-shaped base plates of the first and second ceramic rods, using a foam rod and silicone sealant.

[0027] The above-described embodiments are merely preferred embodiments of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.

Claims

1. A ceramic dowel keel connection structure comprising an aluminum alloy profile mounted on an aluminum alloy crossbeam, characterized by: The aluminum alloy profile is composed of a first aluminum alloy profile (7) and a second aluminum alloy profile (9). The inner walls of the first aluminum alloy profile (7) and the second aluminum alloy profile (9) are provided with L-shaped brackets. A second steel pipe (6) is provided inside the aluminum alloy profile. The second steel pipe (6) is a rectangular tube. The two long sides of the rectangular tube are in contact with the L-shaped brackets of the first aluminum alloy profile (7) and the L-shaped brackets of the second aluminum alloy profile (9) through rubber pads. The two short sides of the rectangular tube are connected to the aluminum alloy profile through the first bolt. The end of the second aluminum alloy profile (9) away from the second steel pipe (6) is connected to the first steel pipe (1) in sequence through the third bolt (12), the alloy buckle (14), and the first steel plate (2). The first steel pipe (1) is connected to the ceramic rod hanger (15) through the fourth bolt. A ceramic rod is provided on the ceramic rod hanger (15).

2. A ceramic tile connector according to claim 1, wherein: The second aluminum alloy profile (9) is a Y-shaped structure. The included angles of the Y-shaped structure are all right angles. The two sides of the opening end of the Y-shaped structure are locked to the aluminum alloy beam by the first C-shaped groove aluminum (8) and the second bolt, respectively.

3. A ceramic tile connector according to claim 2, wherein: The closed ends of the Y-shaped structure are respectively connected to the two sides of the alloy buckle cover (14) by adhesive strip (10) and double-layer hollow glass (11).

4. A ceramic tile connector according to claim 3, wherein: The closed end of the Y-shaped structure is connected to the alloy buckle cover (14) by a third bolt (12), and a first sealing structure (13) is provided between the alloy buckle cover (14) and the double-layer hollow glass (11).

5. A ceramic tile connector according to claim 4, wherein: The alloy buckle cover (14) passes through the first steel plate (2) in sequence through the first steel pipe (1), the gasket (3), and the second steel plate (4). The second steel plate (4) is provided with an array of first screws (5). The first screws (5) pass through the corresponding through holes of the gasket (3) and are connected to the screw holes of the first steel pipe (1).

6. A ceramic tile connector according to claim 5, wherein: The ceramic rod hanger (15) is a vertical T-shaped structure. A rectangular frame is provided at the web end of the T-shaped structure. The top and bottom surfaces of the rectangular frame are provided with second C-shaped aluminum channels (17). The bottom plates of the two second C-shaped aluminum channels (17) are in contact with the bottom and bottom surfaces of the rectangular frame, respectively. The two second C-shaped aluminum channels (17) are connected as one unit by arrayed fifth bolts and nuts.

7. A ceramic tile connector according to claim 6, wherein: The ceramic rod has a U-shaped structure. The open end of the U-shaped structure is close to the aluminum alloy cover (14). The opening of the U-shaped structure is provided with a first upright plate and a second upright plate arranged at intervals. The first upright plate is close to the open end of the U-shaped structure. The two sides of the first steel pipe (1) are respectively provided with second pads (20) between the opening of the U-shaped structure and the sides of the first steel pipe (1).

8. A ceramic tile connector according to claim 7, wherein: The ceramic rod includes a first ceramic rod (16) and a second ceramic rod below the first ceramic rod (16); a nylon pad (18) is provided between the upper flange and the web of the T-shaped structure; the bottom of the first upright plate of the first ceramic rod (16) is located between the nylon pad (18) and the rectangular frame; the bottom of the second upright plate of the first ceramic rod (16) is located on the top surface of the second C-shaped channel aluminum (17) at the top.

9. A ceramic peg keel connection according to claim 8, wherein: The lower flange of the T-shaped structure is provided with a C-shaped groove, and a first pad (19) is provided in the C-shaped groove. The first pad (19) contacts the upper part of the first upright plate of the second ceramic rod.

10. The ceramic rod keel connection structure according to claim 8, characterized in that: A second sealing structure is arranged between the U-shaped structure bottom plate of the first ceramic rod (16) and the U-shaped structure bottom plate of the second ceramic rod.