A new high-density anti-cracking ground structure

Through a multi-layered structural design, including a base layer, a moisture-proof layer, a crack-resistant concrete layer, and an anti-corrosion layer, the problem of poor moisture-proof, crack-resistant, and anti-corrosion performance of existing ground structures is solved, achieving higher moisture-proof, crack-resistant, and anti-corrosion effects and extending the service life of the ground.

CN224579009UActive Publication Date: 2026-07-31ZHEJIANG FALAILI NEW BUILDING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG FALAILI NEW BUILDING MATERIALS CO LTD
Filing Date
2025-08-20
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing conventional ground structures have poor moisture resistance, crack resistance, and corrosion resistance, making the ground prone to damage and affecting its use.

Method used

It adopts a multi-layer structure design, including a base layer, a crack-resistant mortar leveling layer, a moisture-proof layer, a crack-resistant concrete layer, a crack-resistant metal mesh layer, and an anti-corrosion layer. The combination of these layers enhances the moisture-proof, crack-resistant, and anti-corrosion performance.

Benefits of technology

It improves the ground's moisture resistance, enhances its crack resistance and corrosion resistance, and extends the ground's service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of building engineering technology and discloses a novel high-density crack-resistant floor structure, including a base layer, a crack-resistant mortar leveling layer on top of the base layer, a moisture-proof layer on top of the crack-resistant mortar leveling layer, and a first special crack-resistant concrete layer on top of the moisture-proof layer. This novel high-density crack-resistant floor structure improves the floor's moisture resistance by laying a moisture-proof layer on top of the crack-resistant mortar leveling layer to reduce moisture evaporation. Secondly, it enhances the floor's rigidity and stability by laying a crack-resistant metal mesh layer between the first and second special crack-resistant concrete layers, thereby improving the floor's crack resistance. Furthermore, it reduces damage to the floor in corrosive environments by laying an anti-corrosion layer on top of the second special crack-resistant concrete layer, thus improving the floor's corrosion resistance and ultimately extending its service life, making it more usable.
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Description

Technical Field

[0001] This utility model relates to the field of building engineering technology, specifically a novel high-density crack-resistant ground structure. Background Technology

[0002] Dampness and cracks on the ground are common problems during construction. Minor issues can cause inconvenience and rework for residents, while major issues can lead to ground subsidence and building collapse. Objectively, dampness and cracks are related to climate and geographical location. In particular, in southern my country, where there is more rain and the climate is more humid in summer, the ground floor of an indoor building often has a layer of condensation before and after rain, causing great inconvenience to daily life. Because the existing conventional ground structure has poor moisture resistance, crack resistance and corrosion resistance, it is prone to damage and thus not suitable for use. Therefore, a new type of high-density crack-resistant ground structure is proposed. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a novel high-density crack-resistant floor structure with advantages such as moisture resistance, crack resistance, and corrosion resistance. It solves the problem that existing conventional floor structures are prone to damage due to their poor moisture resistance, crack resistance, and corrosion resistance, which makes them unsuitable for use.

[0005] (II) Technical Solution

[0006] To achieve the aforementioned objectives of moisture-proofing, crack resistance, and corrosion prevention, this utility model provides the following technical solution: a novel high-density crack-resistant floor structure, comprising a base layer, a crack-resistant mortar leveling layer on top of the base layer, a moisture-proof layer on top of the crack-resistant mortar leveling layer, a first special crack-resistant concrete layer on top of the moisture-proof layer, a crack-resistant metal mesh layer on top of the first special crack-resistant concrete layer, a second special crack-resistant concrete layer on top of the crack-resistant metal mesh layer, an anti-corrosion layer on top of the second special crack-resistant concrete layer, and a high crack-resistant cement self-leveling layer on top of the anti-corrosion layer.

[0007] Preferably, the base layer includes a first slag layer, a crushed stone layer is laid on top of the first slag layer, a second slag layer is laid on top of the crushed stone layer, and the crack-resistant mortar leveling layer is laid on top of the second slag layer.

[0008] Preferably, the thickness of the first slag layer is 4 cm, the thickness of the crushed stone layer is 3 cm, the thickness of the second slag layer is 2 cm, the particle size of the first slag layer is less than 4 mm, the particle size of the crushed stone layer is less than 2 mm, and the particle size of the second slag layer is less than 3 mm.

[0009] Preferably, the moisture-proof layer is a high-density polyethylene geomembrane, and the thickness of the moisture-proof layer is 6 mm.

[0010] Preferably, the crack-resistant metal mesh layer is composed of transverse metal wires, longitudinal metal wires, a metal mesh, and a metal reinforcing mesh. The transverse and longitudinal metal wires are welded perpendicularly to each other to form a metal mesh, and a metal reinforcing mesh is welded inside the metal mesh.

[0011] Preferably, the anti-corrosion layer is an epoxy furan mortar film, and the thickness of the anti-corrosion layer is 5 mm.

[0012] (III) Beneficial Effects

[0013] Compared with the prior art, this utility model provides a novel high-density crack-resistant ground structure, which has the following beneficial effects:

[0014] This new high-density crack-resistant floor structure improves the floor's moisture resistance by laying a moisture-proof layer on top of the crack-resistant mortar leveling layer to reduce moisture back up. Secondly, it enhances the rigidity and stability of the floor by laying a crack-resistant metal mesh layer between the first and second special crack-resistant concrete layers, thereby improving the floor's crack resistance. Furthermore, it reduces damage to the floor in corrosive environments by laying an anti-corrosion layer on top of the second special crack-resistant concrete layer, thus improving the floor's corrosion resistance and ultimately extending its service life, which is beneficial for its use. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the crack-resistant metal mesh layer of this utility model.

[0017] In the diagram: 1. Base layer, 11. First concrete layer, 12. Crushed stone layer, 13. Second concrete layer, 2. Crack-resistant mortar leveling layer, 3. Moisture-proof layer, 4. First special crack-resistant concrete layer, 5. Crack-resistant metal mesh layer, 51. Horizontal metal wire, 52. Longitudinal metal wire, 53. Metal mesh, 54. Metal reinforcing mesh, 6. Second special crack-resistant concrete layer, 7. Anti-corrosion layer, 8. High crack-resistant cement self-leveling layer. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-2 This utility model provides a technical solution: a novel high-density crack-resistant ground structure, including a base layer 1, a crack-resistant mortar leveling layer 2 laid on top of the base layer 1, the base layer 1 including a first concrete layer 11, a crushed stone layer 12 laid on top of the first concrete layer 11, a second concrete layer 13 laid on top of the crushed stone layer 12, and the crack-resistant mortar leveling layer 2 laid on top of the second concrete layer 13. The thickness of the first concrete layer 11 is 4cm, the thickness of the crushed stone layer 12 is 3cm, and the thickness of the second concrete layer 13 is 2cm. The particle size of the first concrete layer 11 is less than 4mm, the particle size of the crushed stone layer 12 is less than 2mm, and the particle size of the second concrete layer 13 is less than 3mm. By setting the first concrete layer 11, the crushed stone layer 12, and the second concrete layer 13, the density of the base layer 1 is strengthened, and the stability of the bottom of the ground structure is also enhanced.

[0020] A moisture-proof layer 3 is laid on top of the crack-resistant mortar leveling layer 2. The moisture-proof layer 3 is a high-density polyethylene geomembrane with a thickness of 6mm.

[0021] The top of the moisture-proof layer 3 is covered with a first special crack-resistant concrete layer 4, and the top of the first special crack-resistant concrete layer 4 is covered with a crack-resistant metal mesh layer 5. The crack-resistant metal mesh layer 5 is composed of transverse metal wires 51, longitudinal metal wires 52, metal mesh 53 and metal reinforcing mesh 54. The transverse metal wires 51 and longitudinal metal wires 52 are welded perpendicularly to each other to form the metal mesh 53. The metal mesh 53 is welded with metal reinforcing mesh 54 inside. The top of the crack-resistant metal mesh layer 5 is covered with a second special crack-resistant concrete layer 6.

[0022] The first special crack-resistant concrete layer 4 has a thickness of 6 cm, and the second special crack-resistant concrete layer 6 has a thickness of 4 cm. Both the first special crack-resistant concrete layer 4 and the second special crack-resistant concrete layer 6 are made of high-grade cement and the water-cement ratio is reduced to improve the density and strength of the concrete, thereby enhancing its crack resistance. In addition, steel fibers or polypropylene fibers can be added during the preparation of the concrete. These fibers can disperse stress at the microscopic level and effectively prevent the development of micro-cracks, thereby further improving the crack resistance of the concrete.

[0023] The second special crack-resistant concrete layer 6 is topped with an anti-corrosion layer 7, which is an epoxy furan mortar film with a thickness of 5mm. The anti-corrosion layer 7 can block corrosion from the ground and prevent corrosive substances from penetrating the ground, thereby preventing the ground from being corroded as a whole, thus improving the anti-corrosion performance. The anti-corrosion layer 7 is topped with a high crack-resistant cement self-leveling layer 8, which is made of existing crack-resistant self-leveling mortar, so as to make the top of the ground structure flat and beautiful.

[0024] By laying a moisture-proof layer 3 on top of the crack-resistant mortar leveling layer 2, the upward reflection of moisture is reduced, thereby improving the moisture-proof performance of the ground. Secondly, by laying a crack-resistant metal mesh layer 5 between the first special crack-resistant concrete layer 4 and the second special crack-resistant concrete layer 6, the rigidity and stability are enhanced, thereby improving the crack resistance of the ground. Furthermore, by laying an anti-corrosion layer 7 on top of the second special crack-resistant concrete layer 6, the damage to the ground in corrosive environments is reduced, thereby improving the anti-corrosion performance of the ground. Ultimately, this extends the service life of the ground and is beneficial to its use.

[0025] In summary, this novel high-density crack-resistant floor structure improves the floor's moisture resistance by laying a moisture-proof layer 3 on top of the crack-resistant mortar leveling layer 2 to reduce moisture back up. Secondly, it enhances rigidity and stability by laying a crack-resistant metal mesh layer 5 between the first special crack-resistant concrete layer 4 and the second special crack-resistant concrete layer 6, thereby improving the floor's crack resistance. Furthermore, it reduces damage to the floor in corrosive environments by laying an anti-corrosion layer 7 on top of the second special crack-resistant concrete layer 6, thus improving the floor's corrosion resistance and ultimately extending its service life. This solves the problem that existing conventional floor structures often suffer damage due to poor moisture resistance, crack resistance, and corrosion resistance, making them unsuitable for use.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A new high-density anti-cracking floor structure comprising a base layer (1), characterized in that: The base layer (1) is provided with a crack-resistant mortar leveling layer (2) on top, the crack-resistant mortar leveling layer (2) is provided with a moisture-proof layer (3) on top, the moisture-proof layer (3) is provided with a first special crack-resistant concrete layer (4) on top, the first special crack-resistant concrete layer (4) is provided with a crack-resistant metal mesh layer (5) on top, the crack-resistant metal mesh layer (5) is provided with a second special crack-resistant concrete layer (6) on top, the second special crack-resistant concrete layer (6) is provided with an anti-corrosion layer (7) on top, and the anti-corrosion layer (7) is provided with a high crack-resistant cement self-leveling layer (8) on top.

2. A novel high density crack resistant flooring structure as claimed in claim 1, wherein: The base layer (1) includes a first slag layer (11), a crushed stone layer (12) is laid on top of the first slag layer (11), a second slag layer (13) is laid on top of the crushed stone layer (12), and the crack-resistant mortar leveling layer (2) is laid on top of the second slag layer (13).

3. A novel high density crack resistant flooring structure as claimed in claim 2, wherein: The thickness of the first slag layer (11) is 4cm, the thickness of the crushed stone layer (12) is 3cm, the thickness of the second slag layer (13) is 2cm, the particle size of the first slag layer (11) is less than 4mm, the particle size of the crushed stone layer (12) is less than 2mm, and the particle size of the second slag layer (13) is less than 3mm.

4. A novel high density crack resistant flooring structure as claimed in claim 1, wherein: The moisture-proof layer (3) is a high-density polyethylene geomembrane, and the thickness of the moisture-proof layer (3) is 6 mm.

5. A novel high density crack resistant flooring structure as claimed in claim 1, wherein: The crack-resistant metal mesh layer (5) is composed of transverse metal wires (51), longitudinal metal wires (52), metal mesh (53) and metal reinforcing mesh (54). The transverse metal wires (51) and longitudinal metal wires (52) are welded perpendicularly to each other to form the metal mesh (53). The metal mesh (53) is welded with metal reinforcing mesh (54) inside.

6. A novel high density crack resistant flooring structure as claimed in claim 1, wherein: The anti-corrosion layer (7) is an epoxy furan mortar film, and the thickness of the anti-corrosion layer (7) is 5 mm.