A TBM slag removal device

Abstract

This utility model discloses a TBM muck removal device, belonging to the technical field of muck removal equipment in the TBM tunneling process. It includes a support frame and a steering box fixedly connected to the support frame. A first conveyor belt is installed inside the support frame, with one end extending into the steering box. A second conveyor belt is installed inside the steering box, with one end located below it. A power output mechanism is installed on the steering box. A limit plate and a baffle are fixedly connected to the inner wall of the support frame. In this utility model, muck is fed onto the first conveyor belt from the right side of the baffle. The baffle restricts the position of the muck, preventing it from slipping off the first conveyor belt. The limit plate restricts the position of the muck, preventing it from entering the gap between the first conveyor belt and the support frame, facilitating muck transport. The first conveyor belt feeds the muck onto the second conveyor belt, which then transports it out.

Description

Technical Field

[0001] This utility model relates to a slag removal device, and more particularly to a TBM slag removal device, belonging to the technical field of slag removal equipment in the TBM tunneling process. Background Technology

[0002] TBMs are tunnel boring machines, which are divided into open-face tunnel boring machines and shield tunnel boring machines. They operate in parallel and continuously, performing tunneling, support, and muck removal. They are factory-produced, assembly-line tunnel construction equipment integrating mechanical, electrical, hydraulic, optical, and pneumatic systems. They offer advantages such as high tunneling speed, environmental friendliness, and high overall efficiency. They can construct long, deep tunnels in complex terrains that are difficult to achieve with traditional drill-and-blast methods. Their application in railway, hydropower, transportation, mining, and municipal tunnel projects in China is growing rapidly. During excavation, the excavated soil is transported out via conveyor belts or muck trucks. However, during transportation, rocks or soil inevitably fall to the ground, forming obstacles.

[0003] Existing TBM cleaning devices transfer the slag to a belt conveyor, but the slag needs to be turned during the transfer process, and the manufacturing cost of existing TBM cleaning devices is relatively high. Utility Model Content

[0004] The main purpose of this utility model is to solve the problem that the TBM cleaning device needs to be turned during the transfer of construction waste, and that the manufacturing cost of the existing TBM cleaning device is high, so as to provide a TBM cleaning device.

[0005] The objective of this utility model can be achieved by adopting the following technical solution:

[0006] A TBM slag removal device includes a support frame and a steering box fixedly connected to the support frame. A first conveyor belt is provided inside the support frame, with one end of the first conveyor belt extending into the steering box. A second conveyor belt is provided inside the steering box, with one end of the second conveyor belt located below it. A power output mechanism is provided on the steering box. A limit plate is fixedly connected to the inner wall of the support frame, and a baffle is fixedly connected to the inner wall of the support frame.

[0007] Preferably, a mating frame is fixedly connected to the back of the steering box, and the tension roller on the second conveyor belt is rotatably connected to the mating frame.

[0008] Preferably, the steering box has an input port on its side, through which the first conveyor belt passes.

[0009] Preferably, the steering box has an output port on its back, through which the second conveyor belt passes.

[0010] Preferably, the power output mechanism includes a protective cover fixedly installed on the front of the steering box and a baffle fixedly installed on the side of the steering box.

[0011] Preferably, the inner wall of the baffle box is rotatably connected to a transmission roller, and the lower surface of the steering box is rotatably connected to a mating roller.

[0012] Preferably, one end of the mating roller is fixedly connected to a first bevel gear, and one end of the transmission roller is fixedly connected to a second bevel gear that meshes with the first bevel gear.

[0013] Preferably, a drive motor is fixedly connected to the lower surface of the steering box, and the output end of the drive motor is fixedly connected to the mating roller.

[0014] Preferably, a drive roller is provided on the second conveyor belt, a first gear is provided at one end of the drive roller, and a second gear is fixedly connected to the end of the transmission roller away from the second bevel gear, wherein the first gear meshes with the second gear.

[0015] Preferably, the first conveyor belt is provided with a rotating roller, and both the rotating roller and the cooperating roller are provided with pulleys inside the protective cover.

[0016] The beneficial technical effects of this utility model are as follows: According to the TBM slag removal device of this utility model, the slag is input into the first conveyor belt from the right side of the baffle. The baffle restricts the position of the slag, making it difficult for the slag to slip off the first conveyor belt. The limiting plate restricts the position of the slag, making it difficult for the slag to enter the gap between the first conveyor belt and the support frame, which facilitates the conveying of the slag. The first conveyor belt inputs the slag into the second conveyor belt, and then the second conveyor belt transports the slag out, which facilitates the turning of the slag during transport. The drive motor drives the mating roller to rotate. The pulleys are connected to each other through belt transmission, thereby driving the rotating roller to rotate, and then driving the first conveyor belt to rotate. At the same time, through the cooperation of the first bevel gear and the second bevel gear, the transmission roller is driven to rotate. The transmission roller, through the cooperation of the first gear and the second gear, drives the drive roller to rotate, and then drives the second conveyor belt to rotate. By using a single drive motor drive device, the use of motors is reduced, thereby reducing the cost of the device. A reducer can be added to the output end of the drive motor to increase the output torque of the drive motor. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure according to a preferred embodiment of the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure according to a preferred embodiment of the present invention;

[0019] Figure 3This is a partially enlarged view of the first conveyor belt according to a preferred embodiment of the present invention;

[0020] Figure 4 This is a schematic diagram of the internal structure of the steering gearbox according to a preferred embodiment of the present invention;

[0021] Figure 5 According to a preferred embodiment of the present invention Figure 4 Enlarged view of the structure at point A in the middle;

[0022] Figure 6 According to a preferred embodiment of the present invention Figure 4 Enlarged view of the structure at point B in the middle;

[0023] Figure 7 This is a schematic diagram of the internal structure of the protective cover according to a preferred embodiment of the present invention.

[0024] In the diagram: 1. Support frame; 2. Steering box; 3. First conveyor belt; 4. Second conveyor belt; 5. Power output mechanism; 501. Protective cover; 502. Baffle box; 503. Transmission roller; 504. Matching roller; 505. First bevel gear; 506. Second bevel gear; 507. Drive motor; 508. First gear; 509. Second gear; 510. Pulley; 6. Limiting plate; 7. Baffle; 8. Matching frame; 9. Input port; 10. Output port. Detailed Implementation

[0025] To enable those skilled in the art to understand the technical solution of this utility model more clearly, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of this utility model is not limited thereto.

[0026] like Figures 1-7As shown, the TBM slag removal device provided in this embodiment includes a support frame 1 and a steering box 2 fixedly connected to the support frame 1. A first conveyor belt 3 is arranged inside the support frame 1, with one end of the first conveyor belt 3 extending into the steering box 2. A second conveyor belt 4 is arranged inside the steering box 2, with one end of the second conveyor belt 4 located below it. A power output mechanism 5 is arranged on the steering box 2. A limit plate 6 is fixedly connected to the inner wall of the support frame 1, and a baffle 7 is fixedly connected to the inner wall of the support frame 1. Slag is fed onto the first conveyor belt 3 from the right side of the baffle 7. The baffle 7 restricts the position of the slag, making it difficult for the slag to slip off the first conveyor belt 3. The limit plate 6 restricts the position of the slag, making it difficult for the slag to enter the first conveyor belt 3 and the support frame 1. The gaps between the two facilitate the transport of excavated soil. The first conveyor belt 3 feeds the excavated soil into the second conveyor belt 4, which then transports the excavated soil out. This facilitates the turning of the excavated soil during transport. A matching frame 8 is fixedly connected to the back of the turning box 2. The tension roller on the second conveyor belt 4 is rotatably connected to the matching frame 8. The matching frame 8 supports the tail of the second conveyor belt 4, and a belt conveyor is set below the tail of the second conveyor belt 4 to transport the excavated soil out. An inlet 9 is opened on the side of the turning box 2. The excavated soil enters the turning box 2 through the inlet 9. The first conveyor belt 3 passes through the inlet 9. After turning, the excavated soil is transported out through the outlet 10. An outlet 10 is opened on the back of the turning box 2, and the second conveyor belt 4 passes through the outlet 10.

[0027] In this embodiment, as Figure 1 , Figure 2 , Figures 4-7As shown, the power output mechanism 5 includes a protective cover 501 fixedly installed on the front of the steering box 2 and a baffle 502 fixedly installed on the side of the steering box 2. A transmission roller 503 is rotatably connected to the inner wall of the baffle 502. A mating roller 504 is rotatably connected to the lower surface of the steering box 2. A first bevel gear 505 is fixedly connected to one end of the mating roller 504. A second bevel gear 506 meshing with the first bevel gear 505 is fixedly connected to one end of the transmission roller 503. A drive motor 507 is fixedly connected to the lower surface of the steering box 2. The output end of the drive motor 507 is fixedly connected to the mating roller 504. A drive roller 401 is provided on the second conveyor belt 4. A first gear 508 is provided at one end of the drive roller 401. The transmission roller 503 is located away from the second bevel gear. One end of 506 is fixedly connected to a second gear 509. The first gear 508 meshes with the second gear 509. A rotating roller 301 is provided on the first conveyor belt 3. A pulley 510 is provided on the rotating roller 301 and the mating roller 504 and inside the protective cover 501. The drive motor 507 drives the mating roller 504 to rotate. The pulleys 510 are connected to each other by a belt, thereby driving the rotating roller 301 to rotate, and then driving the first conveyor belt 3 to rotate. At the same time, through the cooperation of the first bevel gear 505 and the second bevel gear 506, the transmission roller 503 is driven to rotate. The transmission roller 503, through the cooperation of the first gear 508 and the second gear 509, drives the drive roller 401 to rotate, and then drives the second conveyor belt 4 to rotate.

[0028] In this embodiment, as Figures 1-7 As shown, the working process of the TBM slag removal device provided in this embodiment is as follows:

[0029] Step 1: The drive motor 507 drives the mating roller 504 to rotate. The pulleys 510 are connected to each other by belt transmission, thereby driving the rotating roller 301 to rotate, which in turn drives the first conveyor belt 3 to rotate. At the same time, through the cooperation of the first bevel gear 505 and the second bevel gear 506, the transmission roller 503 is driven to rotate. The transmission roller 503, through the cooperation of the first gear 508 and the second gear 509, drives the drive roller 401 to rotate, which in turn drives the second conveyor belt 4 to rotate.

[0030] Step 2: Input the excavated soil from the right side of the baffle 7 onto the first conveyor belt 3;

[0031] Step 3: The first conveyor belt 3 feeds the excavated soil onto the second conveyor belt 4, and then the second conveyor belt 4 transports the excavated soil out.

[0032] In summary, in this embodiment, according to the TBM slag removal device, the slag is fed onto the first conveyor belt 3 from the right side of the baffle 7. The baffle 7 restricts the position of the slag, making it difficult for the slag to slip off the first conveyor belt 3. The limiting plate 6 restricts the position of the slag, making it difficult for the slag to enter the gap between the first conveyor belt 3 and the support frame 1, facilitating the transport of the slag. The first conveyor belt 3 feeds the slag onto the second conveyor belt 4, and then the second conveyor belt 4 transports the slag out, facilitating the turning of the slag during transport. The drive motor 507 drives the mating roller 504 to rotate, and the pulleys 510 are positioned between them. The belt drives the rotating roller 301 to rotate, which in turn drives the first conveyor belt 3 to rotate. At the same time, the first bevel gear 505 and the second bevel gear 506 work together to drive the transmission roller 503 to rotate. The transmission roller 503 works with the first gear 508 and the second gear 509 to drive the drive roller 401 to rotate, which in turn drives the second conveyor belt 4 to rotate. The drive device is driven by a single drive motor 507, which reduces the use of motors and thus reduces the cost of the device. A reducer can be added to the output end of the drive motor 507 to increase the output torque of the drive motor 507.

[0033] The above description is only a further embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope disclosed by the present utility model, based on the technical solution and concept of the present utility model, shall fall within the protection scope of the present utility model.

Claims

1. A TBM debris removal device, characterized in that, The device includes a support frame (1) and a steering box (2) fixedly connected to the support frame (1). The support frame (1) is provided with a first conveyor belt (3), one end of which extends into the steering box (2). The steering box (2) is provided with a second conveyor belt (4), one end of which is located below the second conveyor belt (4). The steering box (2) is provided with a power output mechanism (5). The inner wall of the support frame (1) is fixedly connected with a limit plate (6) and a baffle (7).

2. The TBM slag removal device according to claim 1, characterized in that, The back of the steering box (2) is fixedly connected to a mating frame (8), and the tension roller on the second conveyor belt (4) is rotatably connected to the mating frame (8).

3. The TBM slag removal device according to claim 1, characterized in that, The steering box (2) has an input port (9) on its side, through which the first conveyor belt (3) passes.

4. The TBM slag removal device according to claim 1, characterized in that, The steering box (2) has an output port (10) on its back, and the second conveyor belt (4) passes through the output port (10).

5. A TBM slag removal device according to claim 1, characterized in that, The power output mechanism (5) includes a protective cover (501) fixedly installed on the front of the steering box (2) and a baffle (502) fixedly installed on the side of the steering box (2).

6. A TBM slag removal device according to claim 5, characterized in that, The inner wall of the baffle box (502) is rotatably connected to a transmission roller (503), and the lower surface of the steering box (2) is rotatably connected to a mating roller (504).

7. A TBM slag removal device according to claim 6, characterized in that, One end of the mating roller (504) is fixedly connected to a first bevel gear (505), and one end of the transmission roller (503) is fixedly connected to a second bevel gear (506) that meshes with the first bevel gear (505).

8. A TBM slag removal device according to claim 7, characterized in that, A drive motor (507) is fixedly connected to the lower surface of the steering box (2), and the output end of the drive motor (507) is fixedly connected to the mating roller (504).

9. A TBM slag removal device according to claim 8, characterized in that, The second conveyor belt (4) is provided with a drive roller (401), one end of the drive roller (401) is provided with a first gear (508), and the end of the transmission roller (503) away from the second bevel gear (506) is fixedly connected with a second gear (509), and the first gear (508) meshes with the second gear (509).

10. A TBM slag removal device according to claim 9, characterized in that, The first conveyor belt (3) is provided with a rotating roller (301), and both the rotating roller (301) and the cooperating roller (504) are provided with pulleys (510) inside the protective cover (501).

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