Small fan automatic flow transfer quantitative oiling grinding device

Abstract

This invention provides an automatic flow and quantitative oiling break-in device for small fans, comprising an oil purification component, an automatic flow component, and a quantitative oiling component. The oil outlet of the oil purification component is connected to the inlet of both the automatic flow component and the quantitative oiling component. The oil purification component filters and purifies the lubricating oil to ensure its cleanliness before it enters the fan's oil tank. The automatic flow component enables batch break-in and turnover of the fan, while the quantitative oiling component provides quantitative oiling. This automatic flow and quantitative oiling break-in device for small fans allows for batch break-in operations with low operator workload and high efficiency. This invention can be widely applied to batch break-in work of small fans.

Description

Technical Field

[0001] This utility model relates to a fan break-in device, and more particularly to a small fan automatic flow metering oiling break-in device. Background Technology

[0002] To ensure the stability of the fan operation, the fans need to undergo a break-in process before leaving the factory. Lubricating oil is added to the fan oil tank, and the fans are run under low load to allow the components to gradually adapt to the working conditions, reduce initial wear, and optimize performance.

[0003] Currently, the specific method for the break-in of small fans is as follows: First, the operator moves the fan to the designated break-in area, then manually adds lubricating oil to the fan's oil tank, starts the fan, and begins break-in operation. After the break-in is completed, the fan is moved to the designated storage area. However, this method results in high labor intensity and low work efficiency for the operator, and cannot achieve batch operation. Utility Model Content

[0004] This utility model addresses the above-mentioned technical problems by providing a small-scale automatic flow and quantitative oiling break-in device for fans. This device enables batch break-in operations of small fans, reducing the labor intensity of operators and increasing work efficiency.

[0005] Therefore, the technical solution of this utility model is a small fan automatic flow quantitative oiling break-in device, including an oil purification component, an automatic flow component, and a quantitative oiling component, wherein the oil outlet side of the oil purification component is connected to the oil inlet side of the automatic flow component and the quantitative oiling component respectively.

[0006] The oil purification component can filter and purify the lubricating oil to ensure the cleanliness of the lubricating oil entering the fan oil tank. The automatic flow component can realize the batch break-in and turnover of the fan. The quantitative oiling component can realize the quantitative oiling of the fan.

[0007] Preferably, the oil purification assembly includes a first oil tank, an oil purification device, a second oil tank, and a third oil tank;

[0008] The first oil tank is equipped with a fourth oil outlet and a first reflux hole;

[0009] The oil purification device is equipped with a third oil inlet, a first oil outlet, a first oil inlet, and a fifth oil outlet.

[0010] The second oil tank is equipped with a fourth oil inlet, a third oil outlet, a third return outlet, and a fourth return outlet.

[0011] The third oil tank is equipped with a second oil inlet, a second reflux hole, and a second oil outlet.

[0012] The fourth oil outlet is connected to the third oil inlet, the first oil outlet is connected to the fourth oil inlet, the third oil outlet is connected to the first oil inlet, the fourth return hole is connected to the first return hole, the third return hole is connected to the second return hole, and the second oil inlet is connected to the fifth oil outlet.

[0013] Preferably, the automatic circulation component includes a fan support and a centralized oil supply pipe. The fan support is equipped with a conveyor belt, on which multiple fans can be placed at intervals and can drive multiple fans to circulate and move.

[0014] The fan support is also equipped with multiple oil overflow troughs, which are arranged at intervals on the fan support. Each oil overflow trough is equipped with an oil pipe, one end of which is located inside the oil overflow trough, and the other end of which can be connected to the oil tank of the fan on the conveyor belt to ensure that the oil level in the oil tank is maintained at a safe level during the fan break-in period.

[0015] Oil pipes are installed at the bottom of multiple oil spill tanks. One end of the oil pipe is connected to the inside of the oil spill tank, and the other end of the oil pipe is connected to the inside of the first oil tank.

[0016] The centralized oil supply pipe is equipped with a fourth oil inlet and a sixth oil outlet. The fourth oil inlet is located at the top of the centralized oil supply pipe, and the sixth oil outlet is located at the bottom of the centralized oil supply pipe. The fourth oil inlet is connected to the second oil outlet. There are multiple sixth oil outlets, which can be connected to the oil tanks of multiple fans on the conveyor belt, allowing lubricating oil to be added to the oil tanks of multiple fans on the conveyor belt.

[0017] Preferably, the position of the second oil outlet on the third oil tank is higher than the position of the fourth oil inlet on the centralized oil supply pipe;

[0018] The sixth oil outlet on the centralized oil supply pipe is located higher than the oil tank of the fan on the conveyor belt.

[0019] Preferably, the metering refueling component includes an oil pump and a metering control device. A second valve is provided on one side of the oil pump. The oil inlet of the oil pump is connected to the oil outlet of the second valve, and the oil inlet of the second valve is connected to the second oil outlet.

[0020] The oil pump outlet is connected to the inlet of the metering control device. The metering control device has an oil pipe reel on one side of its outlet. The outlet of the metering control device is connected to one end of the oil pipe reel, and the other end of the oil pipe reel can be connected to the fan's oil tank to add lubricating oil to the fan's oil tank.

[0021] Preferably, a first valve is provided on one side of the oil inlet end of the second valve, and the oil inlet end of the first valve is connected to the oil inlet end of the second valve. The lubricating oil in the third oil tank can be extracted separately through the first valve.

[0022] The beneficial effects of this utility model are as follows: In this small-scale automatic flow and quantitative oiling break-in device for fans, the lubricating oil can be filtered and purified through the oil purification component to ensure the cleanliness of the lubricating oil entering the fan oil tank. The automatic flow component enables simultaneous batch break-in and batch flow of multiple fans, reducing the workload of operators and improving work efficiency. The quantitative oiling component enables quantitative oiling of the fans. Furthermore, by setting a first valve, when it is necessary to detect the state of the lubricating oil in the third oil tank, the first valve can be opened to extract and test the lubricating oil in the third oil tank, thereby monitoring the state of the lubricating oil in the third oil tank and ensuring the smooth progress of the fan break-in work. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is a utility model Figure 1 Enlarged view of point A in the middle.

[0025] Explanation of symbols in the diagram:

[0026] 1. Oil purification assembly; 101. First oil tank; 102. Oil purification device; 103. Second oil tank; 104. Third oil tank; 105. First reflux hole; 106. First oil outlet; 107. First oil inlet; 108. Second oil inlet; 109. Second reflux hole; 110. Second oil outlet; 111. Third reflux hole; 112. Third oil outlet; 113. Fourth oil outlet; 114. Third oil inlet; 115. Fourth oil outlet 1. Oil hole; 116. Fifth oil outlet; 117. Fourth return hole; 118. Fourth oil inlet; 119. Sixth oil outlet; 2. Automatic flow assembly; 201. Fan bracket; 202. Overflow trough; 204. Conveyor belt; 205. Centralized oil supply pipe; 3. Quantitative refueling assembly; 301. Oil pump; 302. Quantitative control device; 303. Oil pipe reel; 304. First valve; 305. Second valve; 4. Oil pipe; 5. Fan. Detailed Implementation

[0027] The present invention will be further described below with reference to the embodiments.

[0028] pass Figures 1-2 It can be seen that the small fan automatic flow quantitative oiling break-in device includes an oil purification component 1, an automatic flow component 2, and a quantitative oiling component 3. The oil outlet side of the oil purification component 1 is connected to the oil inlet side of the automatic flow component 2 and the quantitative oiling component 3, respectively.

[0029] The oil purification component 1 can filter and purify the lubricating oil to ensure the cleanliness of the lubricating oil entering the fan oil tank. The automatic flow component 2 can realize the batch break-in and flow of the fan. The quantitative oiling component 3 can realize the quantitative oiling of the fan.

[0030] In one specific embodiment, the oil purification assembly 1 includes a first oil tank 101, an oil purification device 102, a second oil tank 103, and a third oil tank 104. The first oil tank 101 is provided with a fourth oil outlet 113 and a first return hole 105. The oil purification device 102 is provided with a third oil inlet 114, a first oil outlet 106, a first oil inlet 107, and a fifth oil outlet 116. The second oil tank 103 is provided with a fourth oil inlet 115, a third oil outlet 112, a third return hole 111, and a fourth return hole 117. The third oil tank 104 is provided with a second oil inlet 108, a second reflux hole 109, and a second oil outlet 110. The fourth oil outlet 113 is connected to the third oil inlet 114, the first oil outlet 106 is connected to the fourth oil inlet 115, the third oil outlet 112 is connected to the first oil inlet 107, the fourth reflux hole 117 is connected to the first reflux hole 105, the third reflux hole 111 is connected to the second reflux hole 109, and the second oil inlet 108 is connected to the fifth oil outlet 116.

[0031] In actual operation, the oil purification device 102 draws the lubricating oil to be purified from the first oil tank 101. The lubricating oil to be purified enters the oil purification device 102, is filtered and purified by the oil purification device 102, and then enters the second oil tank 103. Subsequently, the lubricating oil in the second oil tank 103 enters the oil outlet channel of the oil purification device 102, and then enters the third oil tank 104 along the oil outlet channel. The cleanliness of the lubricating oil in the third oil tank 104 meets the set standard and can be used for the break-in of the fan 5.

[0032] Furthermore, by providing a third return hole 111, a fourth return hole 117, a second return hole 109, and a first return hole 105 on the second oil tank 103, the third oil tank 104, and the first oil tank 101 respectively, when there is too much lubricating oil in the third oil tank 104, the oil will flow back to the first oil tank 101 in sequence through the second return hole 109, the third return hole 111, the fourth return hole 117, and the first return hole 105, thus avoiding excessive lubricating oil in the third oil tank 104 and potential safety hazards.

[0033] In one specific embodiment, the automatic circulation component 2 includes a fan bracket 201 and a centralized oil supply pipe 205. The fan bracket 201 is equipped with a conveyor belt 204, on which multiple fans 5 can be placed at intervals and can drive multiple fans 5 to circulate and move. This eliminates the need for operators to manually move and transport the fans 5, reducing the workload of operators and improving work efficiency.

[0034] The fan support 201 is also equipped with an oil overflow trough 202. There are multiple oil overflow troughs 202, which are arranged at intervals on the fan support 201. An oil pipe 4 is provided on the oil overflow trough 202. One end of the oil pipe 4 is located inside the oil overflow trough 202, and the other end of the oil pipe 4 can be connected to the oil tank of the fan 5 on the conveyor belt 204 to ensure that the oil in the oil tank is maintained at a safe level during the fan break-in period.

[0035] Multiple oil overflow tanks 202 are equipped with oil pipes 4 at their bottom positions. One end of the oil pipe 4 is connected to the inside of the oil overflow tank 202, and the other end of the oil pipe 4 is connected to the inside of the first oil tank 101. In actual operation, each fan 5 is equipped with an oil overflow tank 202 on its side. The oil overflow tank 202 is connected to the oil tank of the fan 5 through the oil pipe 4, forming a communicating vessel structure. The oil pipe 4 can balance the oil level of the lubricating oil in the oil tank, avoiding the safety hazard caused by excessive oil in the oil tank. During the process, excess lubricating oil in the oil overflow tank 202 continuously flows back to the inside of the first oil tank 101 through the oil pipe 4 at the bottom of the oil overflow tank 202, ensuring the normal operation of the fan 5 during the break-in process.

[0036] The centralized oil supply pipe 205 is provided with a fourth oil inlet 118 and a sixth oil outlet 119. The fourth oil inlet 118 is located at the top of the centralized oil supply pipe 205, and the sixth oil outlet 119 is located at the bottom of the centralized oil supply pipe 205. The fourth oil inlet 118 is connected to the second oil outlet 110. There are multiple sixth oil outlets 119. The multiple sixth oil outlets 119 can be connected to the oil tanks of multiple fans 5 on the conveyor belt 204, and lubricating oil can be added to the oil tanks of multiple fans 5 on the conveyor belt 205.

[0037] In actual operation, the lubricating oil in the third oil tank 104 enters the central oil supply pipe 205 through the fourth oil inlet 118. The lubricating oil in the central oil supply pipe 205 can simultaneously add lubricating oil to the oil tanks of multiple fans 5 through multiple sixth oil outlets 119, so that multiple fans 5 can perform friction operation at the same time, realize the batch break-in operation of fans 5, and improve work efficiency.

[0038] In one specific embodiment, the second oil outlet 110 on the third oil tank 104 is positioned higher than the fourth oil inlet 118 on the centralized oil supply pipe 205. During operation, due to the height difference between the second oil outlet 110 and the fourth oil inlet 118, the lubricating oil in the third oil tank 104 will flow into the centralized oil supply pipe 205 under the action of gravity, thereby achieving unpowered oil transmission. It does not require the use of an oil pump, has a simple structure, and is highly effective.

[0039] The sixth oil outlet 119 on the centralized oil supply pipe 205 is positioned higher than the oil tank of the fan 5 on the conveyor belt 205. Similarly, during operation, due to the height difference between the sixth oil outlet 119 and the oil tank of the fan 5, the lubricating oil in the centralized oil supply pipe 205 will flow into the oil tank of the fan 5 under the action of gravity, realizing the transmission of oil without power. It does not require the use of an oil pump, and the structure is simple and highly effective.

[0040] In one specific embodiment, the quantitative refueling component 3 includes an oil pump 301 and a quantitative control device 302. A second valve 305 is provided on one side of the oil pump 301. The oil inlet end of the oil pump 301 is connected to the oil outlet end of the second valve 305. The oil inlet end of the second valve 305 is connected to the second oil outlet 110.

[0041] The oil outlet of the oil pump 301 is connected to the oil inlet of the metering control device 302. The oil outlet of the metering control device 302 is provided with an oil pipe reel 303 on one side. The oil outlet of the metering control device 302 is connected to one end of the oil pipe reel 303. The other end of the oil pipe reel 303 can be connected to the oil tank of the blower 5 to add lubricating oil to the oil tank of the blower 5.

[0042] When it is necessary to add lubricating oil to the fan 5 in a quantitative manner, the second valve 305 can be opened, the oil pump 301 drives the lubricating oil to flow, and under the quantitative control of the quantitative control device 302, the fan 5 is filled with lubricating oil in a quantitative manner.

[0043] In one specific embodiment, a first valve 304 is provided on the oil inlet side of the second valve 305. The oil inlet of the first valve 304 is connected to the oil inlet of the second valve 305. The lubricating oil in the third oil tank 104 can be extracted separately through the first valve 304. When it is necessary to detect the state of the lubricating oil in the third oil tank 104, the first valve 304 can be opened to extract and detect the lubricating oil in the third oil tank 104.

[0044] In this small-scale automatic flow and quantitative oiling break-in device for fans, the oil purification component 1 filters and purifies the lubricating oil to ensure its cleanliness before it enters the fan's oil tank. The automatic flow component 2 enables simultaneous batch break-in and batch flow of multiple fans, reducing the workload of operators and improving work efficiency. The quantitative oiling component 3 enables quantitative oiling of the fans. Furthermore, by setting a first valve 304, when it is necessary to detect the state of the lubricating oil in the third oil tank 104, the first valve 304 can be opened to extract and test the lubricating oil in the third oil tank 104, thereby monitoring the state of the lubricating oil in the third oil tank 104 and ensuring the smooth progress of the fan break-in work.

[0045] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A small-scale automatic flow metering lubrication break-in device for fans, characterized in that: It includes an oil purification component, an automatic flow component, and a metering refill component, wherein the oil outlet side of the oil purification component is connected to the oil inlet side of the automatic flow component and the metering refill component, respectively. The oil purification component can filter and purify the lubricating oil to ensure the cleanliness of the lubricating oil entering the fan oil tank. The automatic circulation component can realize the batch break-in and turnover of the fan. The quantitative oiling component can realize the quantitative oiling of the fan.

2. The automatic flow transfer quantitative oiling running-in device for small-sized blower fan according to claim 1, characterized in that: The oil purification assembly includes a first oil tank, an oil purification device, a second oil tank, and a third oil tank; The first oil tank is provided with a fourth oil outlet and a first reflux hole; The oil purification device is respectively provided with a third oil inlet, a first oil outlet, a first oil inlet, and a fifth oil outlet; The second oil tank is respectively provided with a fourth oil inlet, a third oil outlet, a third return outlet, and a fourth return outlet; The third oil tank is respectively provided with a second oil inlet, a second reflux hole, and a second oil outlet. The fourth oil outlet is connected to the third oil inlet, the first oil outlet is connected to the fourth oil inlet, the third oil outlet is connected to the first oil inlet, the fourth return hole is connected to the first return hole, the third return hole is connected to the second return hole, and the second oil inlet is connected to the fifth oil outlet.

3. The automatic flow transfer quantitative oiling running-in device for small-sized blower fan according to claim 2, characterized in that: The automatic circulation component includes a fan support and a centralized oil supply pipe. The fan support is equipped with a conveyor belt, on which multiple fans can be placed at intervals and can drive multiple fans to circulate and move. The fan support is also provided with an oil overflow trough. There are multiple oil overflow troughs, which are arranged at intervals on the fan support. An oil pipe is provided on the oil overflow trough. One end of the oil pipe is located inside the oil overflow trough, and the other end of the oil pipe can be connected to the oil tank of the fan on the conveyor belt to ensure that the oil level in the oil tank is maintained at a safe height during the break-in period of the fan. Each of the oil spill tanks has an oil pipe at its bottom, with one end of the oil pipe connected to the inside of the oil spill tank and the other end of the oil pipe connected to the inside of the first oil tank. The centralized oil supply pipe is provided with a fourth oil inlet and a sixth oil outlet. The fourth oil inlet is located at the top of the centralized oil supply pipe, and the sixth oil outlet is located at the bottom of the centralized oil supply pipe. The fourth oil inlet is connected to the second oil outlet. There are multiple sixth oil outlets, which can be connected to the oil tanks of multiple fans on the conveyor belt, so that lubricating oil can be added to the oil tanks of the multiple fans on the conveyor belt.

4. The automatic flow transfer quantitative oiling running-in device for small-sized blower fan according to claim 3, characterized in that: The position of the second oil outlet on the third oil tank is higher than the position of the fourth oil inlet on the centralized oil supply pipe; The sixth oil outlet on the centralized oil supply pipe is located higher than the oil tank of the fan on the conveyor belt.

5. The automatic flow transfer quantitative oiling running-in device for small-sized blower fan according to claim 2, characterized in that: The quantitative refueling component includes an oil pump and a quantitative control device. A second valve is provided on one side of the oil pump. The oil inlet of the oil pump is connected to the oil outlet of the second valve. The oil inlet of the second valve is connected to the second oil outlet. The oil pump's outlet end is connected to the inlet end of the metering control device. The metering control device has an oil pipe reel on one side of its outlet end. The outlet end of the metering control device is connected to one end of the oil pipe reel, and the other end of the oil pipe reel can be connected to the fan's oil tank to add lubricating oil to the fan's oil tank.

6. The small-sized automatic flow transfer quantitative oiling running-in device of a fan according to claim 5, characterized in that: The second valve has a first valve on one side of its oil inlet end. The oil inlet end of the first valve is connected to the oil inlet end of the second valve. The lubricating oil in the third oil tank can be extracted separately through the first valve.

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