A pipe support device

Abstract

This utility model relates to the field of pipeline construction, specifically to a pipeline support device, comprising two opposing support parts with a connecting part between them. Limiting mechanisms are provided on both sides of the top of each support part, each limiting mechanism including a pad and a pushing component. The pushing component is used to push the pad against the pipeline. This utility model, by setting two connected support parts, supports the pipeline segment at the anchor point and reserves welding space at the bottom of the pipeline after hoisting, avoiding the problem of traditional methods requiring the entire pipeline assembly to be hoisted and welded, thus reducing reliance on large-tonnage cranes.

Description

Technical Field

[0001] This utility model relates to the field of pipeline construction, and in particular to a pipeline support device. Background Technology

[0002] In water diversion projects, pipeline systems typically require anchor blocks to secure the pipelines, especially at bends. These anchor blocks are generally made of reinforced concrete and cast around the pipeline to prevent displacement due to changes in water pressure, temperature, or external loads.

[0003] Traditional construction methods typically involve the following steps: 1. Partial casting of the anchor block: First, cast the lower part of the anchor block until it is flush with the rammed earth surface; 2. Pipe welding: Weld the pipe at the corner to the adjacent straight pipe section to form a whole; 3. Overall hoisting: Use large hoisting equipment to hoist the welded pipe assembly onto the pier; 4. Complete the casting of the anchor block: Finally, cast the upper part of the anchor block to completely cover the pipeline.

[0004] However, this method places high demands on hoisting equipment: because the welded pipe assemblies are long and heavy, they must be hoisted by large-tonnage cranes, which increases construction costs and equipment scheduling difficulties. Therefore, there is an urgent need for a new type of pipeline limiting mechanism that can provide stable support during the pipeline welding stage, reduce reliance on large hoisting equipment, and improve construction efficiency and positioning accuracy. Utility Model Content

[0005] The purpose of this utility model is to overcome the technical problem that pipeline connections at the pier require welding before hoisting, relying on large-tonnage cranes for lifting, which increases construction costs and equipment scheduling difficulties, and to provide a pipeline support device.

[0006] This utility model provides a pipe support device, including two support parts arranged opposite to each other, a connecting part between the two support parts, and a limiting mechanism on each side of the top of the support part. The limiting mechanism includes a pad and a pushing component, and the pushing component is used to push the pad to abut against the pipe.

[0007] This utility model discloses a pipeline support device. In use, a limiting mechanism is installed at the construction position of the anchor block, and then the pipeline to be welded is hoisted onto the limiting mechanism. By adjusting the pushing component, the pad is pushed to make close contact with the outer wall of the pipeline, so as to achieve precise positioning of the pipeline. Under the support of the support part, the lower part of the pipeline has welding operation space, realizing the construction steps of hoisting the pipeline segment first and then welding at the anchor block. This avoids the traditional method of hoisting and welding the entire pipeline component and reduces the dependence on large-tonnage cranes. Preferably, the pushing assembly includes a baffle disposed on the top of the support portion, the baffle having mounting screw holes and being equipped with a pushing screw.

[0008] Adjusting the position of the pad by screwing ensures a secure fit between the pad and the pipe, adapting to different pipe diameters or installation errors, improving positioning accuracy. The pad position can be adjusted before pipe installation to facilitate pipe connection to the support.

[0009] Preferably, the pad has a limiting hole adapted to the pushing screw on the side near the pushing assembly.

[0010] To prevent the pads from shifting or falling off during the pushing process, ensuring support stability, and facilitating the application of uniform thrust by the screw.

[0011] Preferably, the pad has an arc-shaped support surface on the side near the pipe.

[0012] Increasing the contact area with the pipeline disperses local stress, avoids damage to the pipeline wall, and improves anti-slip capability.

[0013] Preferably, the support includes two columns, a crossbar is provided between the two columns, and the limiting mechanism is disposed on the crossbar.

[0014] The columns and crossbars form a rigid frame, providing stable vertical support and ensuring that the pipes do not sink or tilt during the welding process.

[0015] Preferably, a reinforcing rod is provided between the two columns, and the two ends of the reinforcing rod are respectively connected to the bottom of the two columns.

[0016] By connecting the bottoms of the two columns with reinforcing rods, the overall lateral force resistance of the support is enhanced, preventing the support structure from becoming unstable due to the weight of the pipe.

[0017] Preferably, a support rod is vertically provided between the crossbar and the reinforcing rod.

[0018] Enhance the overall load-bearing capacity of the support structure, reduce the bending deformation of the crossbars, and improve the structural rigidity.

[0019] Preferably, a first reinforcing plate is provided at the connection between the column and the crossbar, and at the connection between the column and the reinforcing rod.

[0020] By locally reinforcing key nodes, we can prevent weld cracking or structural deformation caused by stress concentration.

[0021] Preferably, the connecting part includes two connecting rods, and the two ends of each connecting rod are respectively connected to the corresponding columns of the two supporting parts.

[0022] Ensure that the two support parts are subjected to force synchronously to avoid imbalance of one-sided support, and at the same time facilitate overall hoisting and positioning.

[0023] Preferably, a second reinforcing plate is provided at the connection between the connecting rod and the column.

[0024] Improve the bonding strength between the connecting parts and the supporting parts to ensure overall stability.

[0025] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model provides a pipe support device, which supports the pipe segment at the anchor position by setting two connected support parts, so that the lower part of the pipe has welding operation space after hoisting, avoiding the problem of the pipe component having to be hoisted and welded as a whole in the traditional method, thereby reducing the dependence on large tonnage cranes; 2. This utility model provides a pipe support device. By cooperating with the pad block provided on the support part, the pad block can be made to be in close contact with the pipe by adjusting the pushing component. This can provide stable support during pipe welding and prevent pipe displacement. Attached Figure Description

[0026] Figure 1 This is an isometric drawing of a pipe support device according to this utility model; Figure 2 This is an isometric view of the pad block described in this utility model; Figure 3 This utility model provides a diagram illustrating the usage of a pipe support device. Marked in the image: 1-Support part, 11-Column, 12-Horizontal bar, 13-Reinforcing bar, 14-Support rod, 15-First reinforcing plate, 2-Connecting part, 21-Connecting rod, 22-Second reinforcing plate, 3-Limiting mechanism, 31-Padded block, 311-Limiting hole, 312-Arc-shaped support surface, 32-Baffle, 33-Push screw, 4-Pipe. Detailed Implementation

[0027] The present invention will be further described in detail below with reference to specific embodiments. However, it should not be construed as limiting the scope of the present invention to the following embodiments; all technologies implemented based on the content of the present invention fall within the scope of the present invention.

[0028] Unless otherwise specified, the use of terms such as "upper," "lower," "left," "right," "center," "inner," and "outer" to indicate orientation or positional relationships in the description of specific embodiments of this utility model is based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product / equipment / device is typically placed during use. These terms are merely for the purpose of facilitating the description of the utility model solution or simplifying the description in specific embodiments, enabling those skilled in the art to quickly understand the solution, and do not indicate or imply that a specific device / component / element must have a specific orientation, or be constructed and operated in a specific positional relationship. Therefore, they should not be construed as limitations on this utility model.

[0029] Furthermore, the use of terms such as "horizontal," "vertical," "suspended," and "parallel" does not imply that the corresponding device / component / element must be absolutely horizontal, vertical, suspended, or parallel, but rather that it can be slightly tilted or have a deviation. For example, "horizontal" merely means that its direction is more horizontal relative to "vertical," not that the structure must be completely horizontal, but can be slightly tilted. Alternatively, it can be simplified to mean that the corresponding device / component / element, when set in a "horizontal," "vertical," "suspended," or "parallel" direction, can have an error / deviation of ±10% relative to the corresponding direction, more preferably within ±8%, more preferably within ±6%, more preferably within ±5%, and more preferably within ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its function in the present invention.

[0030] Furthermore, the use of terms such as "first," "second," and "third" in terminology is merely for distinguishing descriptions of identical or similar components and should not be interpreted as emphasizing or implying the relative importance of a particular component.

[0031] Furthermore, in the description of the embodiments of this utility model, "several", "multiple", and "several" represent at least two. The number can be any number, such as two, three, four, five, six, seven, eight, or nine, and can even exceed nine.

[0032] Furthermore, in the description of the technical solution of this utility model, unless otherwise explicitly specified / limited / restricted, the terms "set up," "install," "connect," "link," "equipped with," "laid out," and "arranged" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to common connection methods in the art, such as welding, riveting, bolting, and threaded connections. Such connections can be mechanical, electrical, or communication connections; they can be direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components.

[0033] Example 1 like Figure 1 , Figure 2 and Figure 3 As shown, a pipe 4 support device includes two opposing support parts 1, with a connecting part 2 between the two support parts 1. Limiting mechanisms 3 are respectively provided on both sides of the top of the support parts 1. The limiting mechanism 3 includes a pad 31 and a pushing component. The pushing component is used to push the pad 31 to abut against the pipe 4. The pushing component includes a baffle 32 provided on the top of the support part 1. The baffle 32 is provided with a mounting screw hole and is equipped with a pushing screw 33.

[0034] In use, the limiting mechanism 3 is installed at the construction position of the anchor block, and then the pipe 4 to be welded is hoisted onto the limiting mechanism 3. By adjusting the pushing component, the pad 31 is pushed to make close contact with the outer wall of the pipe 4, so as to achieve precise positioning of the pipe 4. Under the support of the support part 1, the lower part of the pipe 4 has welding operation space, realizing the construction steps of hoisting the pipe 4 segment first and then welding at the anchor block. This avoids the traditional method of hoisting and welding the entire pipe 4 component, reducing the dependence on large-tonnage cranes.

[0035] In one or more embodiments, the support 1 may include two columns 11, with a crossbar 12 between the two columns 11. The crossbar 12 is connected to the top of the columns 11, and a limiting mechanism 3 is provided on the crossbar 12. The columns 11 and the crossbar 12 form a rigid frame, providing stable vertical support and ensuring that the pipe 4 does not sink or tilt during the welding process.

[0036] In an optional embodiment, a reinforcing rod 13 can also be connected between the two columns 11. The two ends of the reinforcing rod 13 are respectively connected to the bottom of the two columns 11. By connecting the bottom of the two columns 11 through the reinforcing rod 13, the overall resistance to lateral forces of the support part 1 is enhanced, and the instability of the support structure caused by the weight of the pipe 4 is prevented.

[0037] In an optional embodiment, a support rod 14 can be provided between the crossbar 12 and the reinforcing rod 13. The support rod 14 is vertically arranged, with its upper end connected to the crossbar 12 and its lower end connected to the reinforcing rod 13, thereby enhancing the overall load-bearing capacity of the support part 1, reducing the bending deformation of the crossbar 12, and improving the structural rigidity.

[0038] In an optional embodiment, a first reinforcing plate 15 is provided at the connection between the column 11 and the crossbar 12, and at the connection between the column 11 and the reinforcing rod 13, so as to prevent weld cracking or structural deformation caused by stress concentration by locally reinforcing key nodes.

[0039] In one or more embodiments, the connecting part 2 may include two connecting rods 21, with each connecting rod 21 having its two ends connected to the corresponding columns 11 of the two supporting parts 1, to ensure that the two supporting parts 1 are subjected to force synchronously, avoid imbalance of support on one side, and facilitate overall hoisting and positioning.

[0040] In one or more embodiments, a second reinforcing plate 22 may be provided at the connection between the connecting rod 21 and the column 11 to enhance the bonding strength between the connecting part 2 and the supporting part 1 and ensure overall stability.

[0041] In one or more embodiments, the pushing component may include a baffle 32 and a pushing screw 33. The baffle 32 is provided with a mounting screw hole for mounting the pushing screw 33. By adjusting the position of the pad 31 by the screw, it can be ensured that the pad 31 is firmly abutted against the pipe 4, adapting to different pipe diameters or installation errors, improving positioning accuracy. Before the pipe 4 is installed, the position of the pad 31 can be adjusted backward to facilitate the pipe 4 to overlap on the support part 1.

[0042] In an optional embodiment, the pad 31 is provided with a limiting hole 311 that is adapted to the pushing screw 33 on the side near the pushing component, so as to prevent the pad 31 from shifting or falling off during the pushing process, ensuring support stability, and at the same time facilitating the screw to apply uniform thrust.

[0043] In an optional embodiment, an arc-shaped support surface 312 can be provided on the side of the pad 31 near the pipe 4 to increase the contact area with the pipe 4, disperse local stress, avoid damage to the pipe 4 wall, and improve the anti-slip capability.

[0044] In an optional embodiment, the column 11, crossbar 12, reinforcing bar 13, connecting bar 21, and support bar 14 are all made of I-beams to ensure the structural strength of the support device, while also having the advantages of light weight and low cost.

[0045] Example 2 like Figure 1 and Figure 3 As shown, this embodiment provides a method for using a pipe support device 4, the steps of which are as follows: S1. Pour the lower part of the pier until the top surface of the concrete is at least 30cm lower than the rammed earth surface.

[0046] S2. After the concrete at the bottom of the anchor block has hardened, install the first pipe 4 support device as described in Example 1 at the anchor block. S3. Hoist the first pipeline section 4 to the pier. One end of the first pipeline section 4 is located on the rammed earth surface, and the other end is located on the first support device. S4. Adjust the limiting mechanism 3 on the first support device so that the pad 31 is tightly pressed on the side of the first pipe section 4, thus limiting the two sides of the first pipe section 4. S5. Install the second pipe 4 support device as described in Example 1 onto the anchor block; S6. Hoist the second pipeline section 4 to the pier. One end of the second pipeline section 4 is located on the rammed earth surface, and the other end is located on the second support device. S7. Adjust the limiting mechanism 3 on the second support device so that the pad 31 is tightly pressed on the side of the second pipe section 4, thus limiting the two sides of the second pipe section 4. S8. Weld the first pipeline section (4 segments) and the second pipeline section (4 segments).

[0047] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pipe support apparatus, characterized by, It includes two opposing support parts (1), a connecting part (2) between the two support parts (1), and a limiting mechanism (3) on each side of the top of the support part (1). The limiting mechanism (3) includes a pad (31) and a pushing component. The pushing component is used to push the pad (31) to abut against the pipe (4).

2. A pipe support apparatus according to claim 1, wherein, The pushing assembly includes a baffle (32) disposed on the top of the support (1), the baffle (32) having mounting screw holes and being equipped with a pushing screw (33).

3. A pipe support apparatus according to claim 2, wherein, The pad (31) has a limiting hole (311) on the side near the pushing assembly that is adapted to the pushing screw (33).

4. A pipe support apparatus according to claim 1, wherein, The pad (31) has an arc-shaped support surface (312) on the side near the pipe (4).

5. A pipe support apparatus according to claim 1, wherein, The support part (1) includes two columns (11), and a crossbar (12) is provided between the two columns (11). The limiting mechanism (3) is provided on the crossbar (12).

6. A pipe support apparatus according to claim 5, wherein, A reinforcing rod (13) is provided between the two columns (11), and the two ends of the reinforcing rod (13) are respectively connected to the bottom of the two columns (11).

7. A pipe support apparatus according to claim 6, wherein A support rod (14) is vertically arranged between the crossbar (12) and the reinforcing rod (13).

8. A pipe support apparatus according to claim 6, wherein, The connection between the column (11) and the crossbar (12), as well as the connection between the column (11) and the reinforcing rod (13), are provided with a first reinforcing plate (15).

9. A pipe support apparatus according to claim 5 wherein, The connecting part (2) includes two connecting rods (21), and the two ends of each connecting rod (21) are respectively connected to the corresponding columns (11) of the two support parts (1).

10. A pipe support apparatus according to claim 9, wherein, A second reinforcing plate (22) is provided at the connection between the connecting rod (21) and the column (11).

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