Anti-vortex tooling and system based on catalyst lifting pipeline
By installing anti-vortex gaskets in the flange gaps of the catalyst lifting pipeline, the problems of wear and dust caused by vortices were solved, and the stability and safety of the lifting process were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENGLI PETROCHEMICAL (DALIAN) REFINING & CHEM CO LTD
- Filing Date
- 2025-09-17
- Publication Date
- 2026-07-31
AI Technical Summary
The large flange gaps on the catalyst booster pipe cause the booster gas to form eddies, resulting in wear and dust generation, which affects the stability and safety of the equipment.
Anti-eddy current gaskets are used. The gasket body is installed inside the flange gap, and the gasket protrusion contacts both sides of the flange gap to prevent eddy current formation. It is made of S321 stainless steel, the same material as the flange.
It effectively avoids catalyst particle breakage and pipeline wear caused by eddies, reduces dust generation, improves equipment stability and safety, and prevents abnormal leaks.
Smart Images

Figure CN224579922U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of catalyst lifting pipeline technology, and in particular to an anti-vortex tooling and system based on a catalyst lifting pipeline. Background Technology
[0002] Flanges on catalyst riser pipelines typically use RJ seals. Because the octagonal gaskets used with RJ seals are thicker than ordinary spiral wound gaskets, the flange gap between double flanges on catalyst riser pipelines is relatively large (e.g., ...). Figure 1 As shown in the diagram, the booster gas will form eddies here, causing wear on the catalyst booster pipe. Utility Model Content
[0003] In response to the aforementioned technical problems, an anti-vortex tooling and system based on a catalyst booster pipe is provided.
[0004] The technical means adopted in this utility model are as follows: In a first aspect, an anti-vortex tooling based on a catalyst booster pipe includes an anti-vortex gasket, the anti-vortex gasket comprising a gasket body, a first gasket protrusion, and a second gasket protrusion; the gasket body is annular, the inner diameter of the gasket body is equal to the inner diameter of the first flange and the inner diameter of the second flange, and the outer diameter of the gasket body is equal to the inner diameter of the octagonal gasket; both the first gasket protrusion and the second gasket protrusion are annular, the axial cross-section of the first gasket protrusion and the axial cross-section of the second gasket protrusion are both spike-shaped, the flat ends of the first gasket protrusion and the flat ends of the second gasket protrusion are coaxial and fixedly installed on both sides of the gasket body in the axial direction, and the distance between the tip of the first gasket protrusion and the tip of the second gasket protrusion is equal to the thickness of the flange gap between the first flange and the second flange.
[0005] Furthermore, both the first gasket protrusion and the second gasket protrusion are provided with a plurality of protrusions.
[0006] Furthermore, the anti-eddy current gasket is made of the same material as the octagonal gasket.
[0007] In a second aspect, an anti-eddy current system based on a catalyst lifting pipeline includes a first flange, a second flange, and an octagonal gasket; the first flange and the second flange are coaxial and oppositely arranged, and the octagonal gasket is coaxial and fixedly installed between the first flange and the second flange, with a flange gap formed between the first flange, the second flange, and the octagonal gasket; it also includes an anti-eddy current fixture based on a catalyst lifting pipeline as described in any one of the first aspects; the outer side of the gasket body of the anti-eddy current fixture based on the catalyst lifting pipeline is in contact with the inner side of the octagonal gasket; the inner side of the gasket body of the anti-eddy current fixture based on the catalyst lifting pipeline is located on the same cylindrical surface as the inner side of the first flange and the inner side of the second flange; the tips of the protrusions of the first gasket and the second gasket of the anti-eddy current fixture based on the catalyst lifting pipeline respectively contact the two sides of the flange gap in the thickness direction.
[0008] This utility model has the following advantages: 1. In this utility model, the anti-vortex gasket is installed in the flange gap. At this time, the outer side of the gasket body is in contact with the inner side of the octagonal gasket. The inner side of the gasket body, the inner side of the first flange, and the inner side of the second flange are located on the same cylindrical surface. The protruding tips of the first gasket and the second gasket respectively contact the two sides of the flange gap in the thickness direction, thereby preventing the lifting gas from forming vortices in the flange gap. This prevents the catalyst particles from breaking due to collision, causing abnormal dust generation during the lifting process. It also prevents the catalyst particles from wearing down the catalyst lifting pipe due to collision, thereby preventing abnormal leakage caused by the accelerated thinning rate of pipe wear.
[0009] 2. In this utility model, the anti-eddy current gasket can also prevent the increase of dust generation and has better high temperature performance and expansion margin. Attached Figure Description
[0010] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0011] Figure 1 This is an overall structural diagram of the first flange, second flange, and octagonal gasket in the prior art; Figure 2 This is an overall structural diagram of an anti-vortex tooling based on a catalyst lifting pipe in Embodiment 1 of this utility model; Figure 3 This is a front view of an anti-vortex tooling based on a catalyst lifting pipe in Embodiment 1 of this utility model; Figure 4 This is an overall structural diagram of an anti-vortex system based on a catalyst lifting pipe in Embodiment 2 of this utility model; Reference numerals: 1-First flange; 2-Second flange; 3-Octagonal gasket; 4-Gasket body; 5-First gasket protrusion; 6-Second gasket protrusion. Detailed Implementation
[0012] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0013] Example 1: like Figure 2 and Figure 3 As shown, an anti-vortex tooling based on a catalyst lifting pipeline includes an anti-vortex gasket. The anti-vortex gasket includes a gasket body 4, a first gasket protrusion 5, and a second gasket protrusion 6. The gasket body 4 is annular, and its inner diameter is equal to the inner diameter of the first flange 1 and the second flange 2. The outer diameter of the gasket body 4 is equal to the inner diameter of the octagonal gasket 3. Both the first gasket protrusion 5 and the second gasket protrusion 6 are annular. The axial cross-section of the first gasket protrusion 5 and the axial cross-section of the second gasket protrusion 6 are both spike-shaped. The flat ends of the first gasket protrusion 5 and the second gasket protrusion 6 are coaxial and fixedly installed on both sides of the gasket body 4 in the axial direction. The distance between the tip of the first gasket protrusion 5 and the tip of the second gasket protrusion 6 is equal to the thickness of the flange gap between the first flange 1 and the second flange 2.
[0014] Specifically, the outer diameter of the gasket body 4 is 171 mm, the inner diameter of the gasket body 4 is 123 mm, and the axial length (thickness) of the gasket body 4 is 4 mm; the thickness of the first gasket protrusion 5 and the thickness of the second gasket protrusion 6 are both 1 mm.
[0015] In this embodiment, both the first gasket protrusion 5 and the second gasket protrusion 6 are provided with a plurality of protrusions.
[0016] Specifically, there are two first gasket protrusions 5, one of which coaxially surrounds the other, with a distance of 9 mm between the two protrusions and a distance of 7 mm between the outermost protrusion and the outer side of the gasket body 4; there are two second gasket protrusions 6, one of which coaxially surrounds the other, with a distance of 9 mm between the two protrusions and a distance of 7 mm between the outermost protrusion and the outer side of the gasket body 4.
[0017] In this embodiment, the material of the anti-eddy current gasket is the same as that of the octagonal gasket 3.
[0018] Specifically, the materials of the anti-eddy current gasket and the octagonal gasket 3 are both S321 stainless steel, which has wear resistance, high temperature resistance, and creep resistance.
[0019] Example 2: like Figures 2 to 4 As shown, an anti-vortex system based on a catalyst lifting pipeline includes a first flange 1, a second flange 2, and an octagonal gasket 3. The first flange 1 and the second flange 2 are coaxial and opposite to each other, and the octagonal gasket 3 is coaxial and fixedly installed between the first flange 1 and the second flange 2. A flange gap is formed between the first flange 1, the second flange 2, and the octagonal gasket 3. The system also includes an anti-vortex fixture based on a catalyst lifting pipeline as described in any one of Embodiment 1. The outer side of the gasket body 4 of the anti-vortex fixture based on the catalyst lifting pipeline is fitted with the inner side of the octagonal gasket 3. The inner side of the gasket body 4 of the anti-vortex fixture based on the catalyst lifting pipeline is located on the same cylindrical surface as the inner side of the first flange 1 and the inner side of the second flange 2. The tips of the first gasket protrusion 5 and the second gasket protrusion 6 of the anti-vortex fixture based on the catalyst lifting pipeline respectively contact the two sides of the flange gap in the thickness direction.
[0020] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. An anti-vortex tooling based on a catalyst lifting pipe, characterized in that, It includes an anti-eddy current gasket, which includes a gasket body (4), a first gasket protrusion (5), and a second gasket protrusion (6). The gasket body (4) is annular, and the inner diameter of the gasket body (4) is equal to the inner diameter of the first flange (1) and the inner diameter of the second flange (2). The outer diameter of the gasket body (4) is equal to the inner diameter of the octagonal gasket (3). The first gasket protrusion (5) and the second gasket protrusion (6) are both annular. The axial cross-section of the first gasket protrusion (5) and the axial cross-section of the second gasket protrusion (6) are both spike-shaped. The flat ends of the first gasket protrusion (5) and the flat ends of the second gasket protrusion (6) are coaxial and fixedly installed on both sides of the gasket body (4) in the axial direction. The distance between the tip of the first gasket protrusion (5) and the tip of the second gasket protrusion (6) is equal to the thickness of the flange gap between the first flange (1) and the second flange (2).
2. The anti-vortex tooling based on a catalyst lifting pipeline according to claim 1, characterized in that, The first gasket protrusion (5) and the second gasket protrusion (6) are each provided with a plurality of protrusions.
3. The anti-vortex tooling based on a catalyst lifting pipeline according to claim 1, characterized in that, The material of the anti-eddy current gasket is the same as that of the octagonal gasket (3).
4. An anti-vortex system based on a catalyst booster pipe, comprising a first flange (1), a second flange (2), and an octagonal gasket (3). The first flange (1) and the second flange (2) are coaxial and opposite to each other. The octagonal gasket (3) is coaxial and fixedly installed between the first flange (1) and the second flange (2). A flange gap is formed between the first flange (1), the second flange (2) and the octagonal gasket (3). Its features are, It also includes an anti-vortex tooling based on a catalyst lifting pipe as described in any one of claims 1 to 3; The outer side of the gasket body (4) of the anti-vortex tooling based on the catalyst lifting pipe is attached to the inner side of the octagonal gasket (3); The inner side of the gasket body (4) of the anti-vortex tooling based on the catalyst lifting pipeline is located on the same cylindrical surface as the inner side of the first flange (1) and the inner side of the second flange (2). The tips of the first gasket protrusion (5) and the second gasket protrusion (6) of the anti-vortex tooling based on the catalyst lifting pipe are respectively in contact with both sides of the flange gap in the thickness direction.