A foundation structure for preventing settlement of continuous separation equipment
By using a multi-point support structure and an infrared monitoring system, the problem of positional displacement caused by sedimentation and vibration in ion exchange equipment has been solved, ensuring stable operation and extending the lifespan of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGHAI DONGTAI JINEL LITHIUM RESOURCES CO LTD
- Filing Date
- 2025-07-22
- Publication Date
- 2026-07-31
AI Technical Summary
Existing ion exchange equipment is prone to displacement, tilting, and structural damage due to foundation settlement or mechanical vibration during long-term operation, which affects operational stability and service life.
It adopts a multi-point support structure, magnetic support frame, damper, buffer spring, and a combination of magnetic blocks and magnetic plates. Combined with an infrared monitoring system, it can detect the position of the equipment in real time and alarm when it deviates, ensuring the stability of the equipment and the reliability of the connection.
It effectively prevents equipment from shifting due to settlement and vibration, enhances equipment operational stability, extends service life, and allows for timely adjustments to prevent malfunctions.
Smart Images

Figure CN224580009U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of chemical equipment, and in particular relates to a basic structure for preventing the settling of continuous ion exchange equipment. Background Technology
[0002] Ion exchange equipment is widely used in water treatment, chemical, and pharmaceutical industries. Ion exchange is a physicochemical process that removes ionic impurities from water or alters its ionic composition. Ion exchange equipment is primarily used to remove dissolved salts and other ionic impurities from water, and can also be used to recover valuable metal ions or other specific substances. Its working principle is based on the selective adsorption and release characteristics of ion exchange resins.
[0003] Patent CN221359914U discloses a molecular sieve ion exchange device, relating to the field of chemical technology. It includes a reaction vessel and a top plate, with the top plate mounted on top of the reaction vessel. A support is fixedly installed on one side of the reaction vessel, and a drive motor is mounted on the support. A swing mechanism is provided inside the top plate. While this patent can drive four swing rods to rotate via a rotating shaft, crank, movable rod, and swing frame, thereby moving the movable plate and circulating the solution in the reaction vessel, improving ion exchange efficiency and preventing particle breakage, the reaction vessel is prone to positional displacement, tilting, or even structural damage due to factors such as foundation settlement or mechanical vibration during long-term operation. This can affect the normal operation and service life of the equipment.
[0004] Therefore, a foundation structure that prevents settlement of continuous separation equipment is particularly needed to solve the above problems. Utility Model Content
[0005] In order to overcome the shortcomings of existing patents that are prone to displacement, tilting or structural damage during long-term operation, affecting operational stability and service life, this utility model provides a foundation structure to prevent settlement of continuous separation equipment.
[0006] This utility model is achieved through the following technical approach: a foundation structure for preventing settlement of continuous derailment equipment, comprising a derailment equipment body, support feet, mounting brackets, and support frames. Multiple support feet are evenly distributed in a ring and fixed to the lower part of the derailment equipment body, forming a multi-point support structure. Each support foot has a support frame fixed to its bottom end, and the support frame is made of magnetic material. Each support frame has multiple threaded mounting holes. The mounting bracket is installed between the bottom ends of the multiple support frames. The structure also includes a support base, a damper, a buffer spring, a magnetic block, and a magnetic plate. The support is slidably positioned at the edge of the mounting frame, with the mounting frame completely inside the support. Two dampers are installed at each of the multiple corners between the mounting frame and the support. The fixed end of each damper is fixedly connected to the support, while the movable end is fixedly connected to the mounting frame. A buffer spring is fitted around the outside of each damper, with both ends of each buffer spring fixedly connected to the mounting frame and the support, respectively. Multiple magnetic blocks are fixedly connected to the upper and lower parts of the mounting frame, and multiple magnetic plates are fixedly connected to the upper and lower parts of the support. The number of magnetic plates and magnetic blocks are the same, and their positions correspond one-to-one.
[0007] Furthermore, it also includes flaps, magnets, and torsion springs. Two flaps are rotatably mounted on each support frame. Two magnets are fixed to the upper part of each flap. Two torsion springs are sleeved on the lower part of each flap. The two ends of each torsion spring are fixedly connected to the corresponding support frame and the corresponding flap, respectively.
[0008] Furthermore, it also includes an infrared transmitter, a connecting plate, a receiver, a controller, and an alarm. The infrared transmitter is mounted on one of the support legs, the connecting plate is mounted on one side of the support base, the receiver is mounted on the upper side of the connecting plate, and the infrared transmitter is located behind the receiver, with the two kept in a centered state. The controller is mounted on the middle side of the connecting plate, and the alarm is mounted on the upper side of the connecting plate. The infrared transmitter, receiver, and alarm are all electrically connected to the controller.
[0009] Furthermore, it also includes an anti-slip mat, which is fixed to the lower part of the support base, with the bottom surfaces of both maintaining the same horizontal height.
[0010] Furthermore, the dimensions and thickness parameters of the magnetic block and the magnetic plate are set to be the same.
[0011] Furthermore, the anti-slip mat is made of rubber.
[0012] Beneficial effects: 1. By setting up support bases, dampers, buffer springs, magnetic blocks and magnetic plates, it can not only effectively buffer the mechanical vibration generated by the operation of the AC equipment body, reduce the problems of component loosening and wear caused by vibration, but also resist the adverse effects of foundation settlement, prevent the AC equipment body from tilting or misaligning due to settlement, and comprehensively ensure the stability and reliability of the AC equipment body during operation, and significantly extend the service life of the AC equipment body.
[0013] 2. Through the combined design of the flap, magnet and torsion spring, an additional fixing guarantee is provided for the bolt connection between the support frame and the mounting frame. During the operation of the equipment body, the flap presses the bolt head with the magnetic attraction between the magnet and the support frame to prevent the bolt from coming out due to vibration, thus ensuring the stability of the connection between the support frame and the mounting frame.
[0014] 3. By setting up infrared transmitters, connecting plates, receivers, controllers, and alarms, the position status of the handover equipment body can be monitored in real time. When the position of the handover equipment body deviates, the operator will be prompted to take timely measures to adjust it, so as to avoid more serious problems caused by the displacement of the handover equipment body. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0016] Figure 2 This is a three-dimensional structural diagram of the support feet, mounting bracket, and support base of this utility model.
[0017] Figure 3 This is a partial cross-sectional view of the support base component of this utility model.
[0018] Figure 4 This is a three-dimensional structural diagram of the mounting bracket, damper, and buffer spring of this utility model.
[0019] Figure 5 This is a three-dimensional structural diagram of the components of this utility model, including the flap, magnet, and torsion spring.
[0020] Figure 6 This is a three-dimensional structural diagram of the support foot and support frame components of this utility model.
[0021] In the attached diagram, the following are the reference numerals: 1. Main body of the switching equipment; 2. Support foot; 3. Mounting bracket; 4. Support base; 5. Damper; 6. Buffer spring; 7. Magnetic block; 8. Magnetic plate; 9. Support frame; 10. Flip plate; 11. Magnet; 12. Torsion spring; 13. Infrared transmitter; 14. Connecting plate; 15. Receiver; 16. Controller; 17. Alarm; 18. Anti-slip mat. Detailed Implementation
[0022] Example: A foundation structure for preventing settlement of continuous separation equipment, such as... Figures 1-6As shown, the device includes a main body 1, support feet 2, mounting brackets 3, and support frames 9. Three support feet 2 are welded in a ring-shaped, evenly distributed manner to the lower part of the main body 1, forming a three-point support structure to provide stable support for the main body 1. Each support foot 2 has a support frame 9 welded to its bottom end. The support frame 9 is made of magnetic material, such as neodymium iron boron magnets. Each support frame 9 has three threaded mounting holes. The mounting bracket 3 is bolted between the bottom ends of the three support frames 9. The device also includes a support base 4, dampers 5, buffer springs 6, magnetic blocks 7, magnetic plates 8, and anti-slip pads 18. The support base 4 is slidably positioned on the edge of the mounting bracket 3, with the mounting bracket 3 completely inside the support base 4. Two dampers 5 are installed at each of the four corners between the mounting bracket 3 and the support base 4, for a total of eight dampers 5. The fixed end of each damper 5 is fixedly connected to the support base 4, and the movable end is fixedly connected to the mounting bracket 3. Each damper 5 is externally fitted with a... A buffer spring 6 is fixedly connected at both ends to the mounting frame 3 and the support base 4 respectively. Four magnetic blocks 7 are glued to the upper and lower parts of the mounting frame 3, and four magnetic plates 8 are glued to the upper and lower parts of the support base 4. The number of magnetic plates 8 and magnetic blocks 7 are the same and their positions correspond one-to-one. The magnetic force helps to stabilize the relative position of the mounting frame 3 and the support base 4. The size and thickness parameters of the magnetic blocks 7 and magnetic plates 8 are set to be the same to ensure that the magnetic force between the magnetic blocks 7 and magnetic plates 8 is uniform and stable, which improves the control accuracy of the relative position stability of the mounting frame 3 and the support base 4 and reduces the risk of position displacement of the separation and switching equipment body 1 caused by uneven magnetic force. The anti-slip pad 18 is glued to the lower part of the support base 4. The bottom surfaces of the two are kept at the same level. The anti-slip pad 18 is made of rubber material with high friction coefficient, good wear resistance and corrosion resistance, such as nitrile rubber, which can maintain stable anti-slip performance in a variety of complex environments and effectively resist the corrosion of chemical substances.
[0023] like Figure 4 and Figure 5 As shown, it also includes a flap 10, a magnet 11, and a torsion spring 12. Two flaps 10 are rotatably mounted on each support frame 9. Two magnets 11 are glued to the upper part of each flap 10. Two torsion springs 12 are sleeved on the lower part of each flap 10. The two ends of each torsion spring 12 are fixedly connected to the corresponding support frame 9 and the corresponding flap 10, respectively, to provide a reset force for the flap 10 and ensure that the flap 10 can return to its initial position when it is not subjected to external force.
[0024] like Figures 1-4As shown, it also includes an infrared transmitter 13, a connecting plate 14, a receiver 15, a controller 16, and an alarm 17. The infrared transmitter 13 is bolted to the front support foot 2, the connecting plate 14 is bolted to the center of the front side of the support base 4, and the receiver 15 is bolted to the upper rear side of the connecting plate 14. The infrared transmitter 13 is located behind the receiver 15, and the two are kept in a centered state so as to accurately sense the position or state change of the AC device body 1. The controller 16 is bolted to the middle front side of the connecting plate 14, and the alarm 17 is bolted to the upper front side of the connecting plate 14. The infrared transmitter 13, the receiver 15, and the alarm 17 are all electrically connected to the controller 16.
[0025] When the support frame 9 is installed on the mounting frame 3, there are three bolts threaded between the two. At this time, the operator manually flips down the flip plate 10, and the torsion spring 12 deforms accordingly. The flip plate 10 is fixed on the support frame 9 by the magnetic attraction between the magnet 11 and the support frame 9, thereby pressing down the heads of the three bolts to prevent the bolts from loosening or falling off due to the vibration of the main body 1 of the separation equipment during operation, thus improving the stability and safety of the overall connection. Before the main body 1 of the decoupling equipment is put into use, the infrared transmitter 13 is activated. The infrared light signal emitted by the transmitter is received by the receiver 15. If the receiver 15 receives the signal normally, it indicates that the main body 1 of the decoupling equipment is in the preset position and has not been displaced. If the receiver 15 fails to receive the signal, it indicates that the main body 1 of the decoupling equipment may be tilted or shifted. At this time, the receiver 15 transmits the abnormal signal to the controller 16. The controller 16 then triggers the alarm 17 to issue an audible and visual alarm, reminding the operator to check and handle it in time to prevent operational failures caused by the position shift of the main body 1 of the decoupling equipment. During the operation of the AC / DC equipment body 1, if mechanical vibration or foundation settlement occurs, the support feet 2 and support frame 9 will be displaced, causing the mounting frame 3 to slide inside the support seat 4. At this time, the damper 5 between the mounting frame 3 and the support seat 4 begins to function, absorbing some of the impact energy. At the same time, the buffer spring 6 is compressed or stretched synchronously, playing a role in shock absorption and buffering, effectively reducing the impact of the AC / DC equipment body 1 vibration on the surrounding structure. Meanwhile, the magnetic blocks 7 set at the upper and lower parts of the mounting frame 3 and the corresponding magnetic plates 8 on the support seat 4 form a stable magnetic attraction, which helps to maintain the relative positional relationship between the mounting frame 3 and the support seat 4, enhances the anti-interference ability of the system, and ensures that the AC / DC equipment body 1 is always in a stable state. After the use of the handover equipment body 1 is completed, the infrared transmitter 13 is restarted and the receiver 15 detects whether the handover equipment body 1 is still in the initial position. This helps subsequent maintenance personnel to determine whether the handover equipment body 1 has any risk of displacement and make timely adjustments to ensure the safety and stability of the next use.
Claims
1. A foundation structure for preventing settlement of a continuous derailment equipment, comprising a derailment equipment body (1), support legs (2), mounting brackets (3), and support frames (9), wherein multiple support legs (2) are uniformly distributed in a ring and fixed to the lower part of the derailment equipment body (1) to form a multi-point support structure, and a support frame (9) is fixed to the bottom end of each support leg (2), and the support frame (9) is made of magnetic material, and each support frame (9) has multiple threaded mounting holes, and the mounting bracket (3) is installed between the bottom ends of the multiple support frames (9), characterized in that, It also includes a support base (4), a damper (5), a buffer spring (6), a magnetic block (7), and a magnetic plate (8). The support base (4) is slidably set on the edge of the mounting frame (3). The mounting frame (3) is completely inside the support base (4). Two dampers (5) are set on each of the multiple corners between the mounting frame (3) and the support base (4). The fixed end of each damper (5) is fixedly connected to the support base (4), and the movable end is fixedly connected to the mounting frame (3). A buffer spring (6) is sleeved on the outside of each damper (5). The two ends of each buffer spring (6) are fixedly connected to the mounting frame (3) and the support base (4) respectively. Multiple magnetic blocks (7) are fixedly connected to the upper and lower parts of the mounting frame (3). Multiple magnetic plates (8) are fixedly connected to the upper and lower parts of the support base (4). The number of magnetic plates (8) and magnetic blocks (7) are the same and their positions correspond one-to-one.
2. The foundation structure for preventing settlement of continuous separation equipment according to claim 1, characterized in that, It also includes a flap (10), a magnet (11) and a torsion spring (12). Two flaps (10) are rotatably mounted on each support frame (9). Two magnets (11) are fixedly connected to the upper part of each flap (10). Two torsion springs (12) are sleeved on the lower part of each flap (10). The two ends of each torsion spring (12) are fixedly connected to the corresponding support frame (9) and the corresponding flap (10) respectively.
3. The foundation structure for preventing settlement of continuous separation equipment according to claim 2, characterized in that, It also includes an infrared transmitter (13), a connecting plate (14), a receiver (15), a controller (16), and an alarm (17). The infrared transmitter (13) is mounted on one of the support feet (2), the connecting plate (14) is mounted on one side of the support base (4), the receiver (15) is mounted on the upper side of the connecting plate (14), the infrared transmitter (13) is located behind the receiver (15), and the two are aligned. The controller (16) is mounted on the middle side of the connecting plate (14), and the alarm (17) is mounted on the upper side of the connecting plate (14). The infrared transmitter (13), the receiver (15), and the alarm (17) are all electrically connected to the controller (16).
4. The foundation structure for preventing settlement of continuous separation equipment according to claim 3, characterized in that, It also includes an anti-slip mat (18), which is fixed to the lower part of the support base (4), and the bottom surfaces of the two are kept at the same level.
5. The foundation structure for preventing settlement of continuous separation equipment according to claim 4, characterized in that, The size and thickness parameters of the magnetic block (7) and the magnetic plate (8) are set to be the same.
6. The foundation structure for preventing settlement of continuous separation equipment according to claim 5, characterized in that, The anti-slip mat (18) is made of rubber.