An efficient RTO device for treating organic waste gas from coating processes.

By introducing ventilation and air extraction devices and a heat recovery system into the RTO equipment, the problem of the inability of existing equipment to recover heat has been solved, achieving efficient heat recovery and resource conservation.

CN224580283UActive Publication Date: 2026-07-31HUAMAO ENVIRONMENTAL PROTECTION TECH (JIANGYIN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUAMAO ENVIRONMENTAL PROTECTION TECH (JIANGYIN) CO LTD
Filing Date
2025-08-06
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing RTO equipment for organic waste gas cannot effectively recover heat during the treatment process, resulting in resource waste.

Method used

An RTO device was designed, comprising a combustion chamber, a heating chamber, a combustion chamber, an exhaust pipe, a filter, and a heat recovery device. The organic waste gas is combusted and then filtered through the exhaust pipe and the exhaust device, and the heat-carrying gas is used to heat water to recover heat.

Benefits of technology

It achieves effective heat recovery, avoids resource waste, and improves the efficiency of organic waste gas treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses an efficient RTO (Regenerative Thermal Oxidizer) device for treating organic waste gas from coating processes. It relates to the technical field of organic waste gas treatment equipment and aims to solve the problem that existing RTO devices for organic waste gas cannot effectively recover and utilize the heat generated during the treatment process, leading to resource waste. The key technical points include a combustion chamber, a heating chamber mounted above the combustion chamber, a combustion chamber mounted above the heating chamber, an exhaust port at the upper end of the combustion chamber, an exhaust pipe mounted above the exhaust port, a connecting pipe mounted on one side of a connecting bend, a connecting device mounted on one side of the connecting pipe, a filter mounted on one side of the connecting device, a heat recovery device mounted on one side of the filter, an air inlet pipe mounted below the combustion chamber, and a connecting pipe mounted on one side of the air inlet pipe.
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Description

Technical Field

[0001] This utility model relates to the technical field of organic waste gas treatment equipment, and in particular to an RTO device for efficiently treating organic waste gas from coating processes. Background Technology

[0002] RTO (Regenerative Thermal Oxidizer) equipment for treating organic waste gas is a highly efficient device for treating organic waste gas. It mainly decomposes organic waste gas through high-temperature oxidation, converting it into harmless substances such as carbon dioxide and water vapor, while simultaneously achieving energy recycling. RTO waste gas treatment equipment is widely used in the automotive and machinery manufacturing industry, electronics manufacturing industry, light industry, metallurgical and steel industry, chemical industry, and petroleum refining industry. In the automotive and machinery manufacturing industry, it is commonly used for treating organic waste gas in painting lines and drying rooms.

[0003] A search revealed that authorization announcement number CN210934418U discloses an RTO (Regenerative Thermal Oxidizer) organic waste gas treatment device for automotive painting. The device includes a main body with an exhaust pipe on its outer side and a connection port on its outer side. A spray tower is located on one side of the first partition, and a fan is located on the outer side of the second partition. A baffle is rotatably connected to the main body via a hinge. An adsorption screen is located on the inner side of the third partition. A receiving tray is connected through the spray tower, and the adsorption screen is connected to the third partition via a threaded rod. This device is rationally designed. The slider facilitates the sliding removal of the third partition for replacing the adsorption screen. The threaded rod and nut ensure stable placement of the adsorption screen within the third partition and facilitate disassembly and installation. Since not all the chemical is absorbed, excess chemical falls into the receiving tray due to its weight, allowing for collection and reuse, thus achieving environmental protection, energy saving, and no waste.

[0004] However, existing RTO equipment for treating organic waste gas cannot effectively recover and utilize the heat generated during the treatment process, which leads to resource waste. Therefore, there is an urgent need in the market for an efficient RTO equipment for treating organic waste gas from coating processes to solve these problems. Utility Model Content

[0005] The purpose of this utility model is to provide an efficient RTO device for treating organic waste gas from coating processes, in order to solve the problem mentioned in the background art that existing RTO devices for organic waste gas cannot effectively recover and utilize the heat during the treatment process, which leads to resource waste.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An efficient RTO (Regenerative Thermal Oxidizer) device for treating organic waste gas from coating processes includes a combustion chamber, a heating chamber mounted above the combustion chamber, a combustion chamber mounted above the heating chamber, an exhaust port at the upper end of the combustion chamber, an exhaust pipe mounted above the exhaust port, a connecting pipe I mounted on one side of the exhaust pipe, an exhaust device mounted on one side of the connecting pipe I, a connecting elbow I mounted above the exhaust device, a connecting pipe II mounted on one side of the connecting elbow, a connecting device mounted on one side of the connecting pipe II, a filter mounted on one side of the connecting device, a heat recovery device mounted on one side of the filter, an air inlet pipe mounted below the combustion chamber, a connecting pipe IV mounted on one side of the air inlet pipe, a connecting elbow II mounted on one side of the connecting pipe IV, and an exhaust device mounted on one side of the connecting elbow II.

[0008] Preferably, the lower end of the exhaust pipe is provided with a diversion pipe, and four diversion pipes are provided, each diversion pipe corresponding to an exhaust port.

[0009] Preferably, one end of the exhaust device is provided with a first connection end, which is fixedly connected to the first connecting pipe by a fixing screw, and the upper end of the exhaust device is provided with a second connection end, which is fixedly connected to the first connecting bend by a fixing screw.

[0010] Preferably, one end of the filter device is provided with a connecting seat, the connecting seat is provided corresponding to the connecting device, the heat recovery device and the filter device are connected and fixed by a connecting pipe, and one end of the heat recovery device is provided with an air outlet.

[0011] Preferably, a connecting pipe is installed on one side of the combustion chamber, and a combustion device is installed on one side of the connecting pipe.

[0012] Preferably, the lower end of the combustion chamber is provided with an air inlet, the upper end of the air intake pipe is provided with a mounting base, the mounting base is provided corresponding to the air inlet, one end of the air extraction device is provided with an air extraction end, and the other end of the air extraction device is provided with a mounting end.

[0013] Preferably, the heat recovery device is provided with a water inlet seat at one end and a water outlet seat at the other end. A heating pipe is installed inside the heat recovery device, with one end of the heating pipe connected to the water inlet seat and the other end of the heating pipe connected to the water outlet seat.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] (1) This utility model can heat the combustion chamber through the combustion device, and then extract the organic waste gas generated by the coating by opening the exhaust device, so that the organic waste gas can enter the combustion chamber and be treated by combustion. Then, by opening the exhaust device 6, the organic waste gas after combustion is filtered through the exhaust pipe and the connecting pipe 2 into the filter device for filtration. These multiple treatment methods can improve the treatment effect of organic waste gas.

[0016] (2) This utility model heats water by introducing water into the heating pipe through the water inlet seat and heating the heating pipe through the heat-carrying gas. The heated water is then discharged from the water outlet seat and collected, thus recovering heat and avoiding waste of resources. Attached Figure Description

[0017] Figure 1 This is a perspective view of the overall front view of this utility model;

[0018] Figure 2 This is a rear perspective view of the present invention.

[0019] Figure 3 An installation perspective view of the filtration device and heat recovery device of this utility model;

[0020] Figure 4 This is a top sectional view of the heat recovery device of this utility model.

[0021] In the diagram: 1. Combustion box; 2. Heating box; 3. Combustion chamber; 301. Exhaust port; 302. Air inlet; 4. Extraction pipe; 401. Diverter pipe; 5. Connecting pipe one; 6. Exhaust device; 601. Connecting end one; 602. Connecting end two; 7. Connecting bend one; 8. Connecting pipe two; 9. Connecting device; 10. Filter device; 1001. Connecting seat; 11. Connecting pipe three; 12. Heat recovery device; 1201. Air outlet; 1202. Water inlet seat; 1203. Water outlet seat; 13. Connecting pipe; 14. Combustion device; 15. Air inlet pipe; 1501. Mounting seat; 16. Connecting pipe four; 17. Extraction device; 1701. Extraction end; 1702. Mounting end; 18. Connecting bend two; 19. Heating pipe. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Please see Figure 1-4This utility model provides an embodiment of an RTO device for efficiently treating organic waste gas from coating processes. The device includes a combustion chamber 1, a connecting pipe 13 installed on one side of the combustion chamber 1, a combustion device 14 installed on one side of the connecting pipe 13, a heating chamber 2 installed above the combustion chamber 1, a combustion chamber 3 installed above the heating chamber 2, an exhaust port 301 at the upper end of the combustion chamber 3, an extraction pipe 4 installed above the exhaust port 301, and four diversion pipes 401 installed at the lower end of the extraction pipe 4. Each diversion pipe 401 is connected to the exhaust port 301. Correspondingly, a connecting pipe 5 is installed on one side of the exhaust pipe 4; an exhaust device 6 is installed on one side of the connecting pipe 5; a connecting elbow 7 is installed above the exhaust device 6; a connecting pipe 8 is installed on one side of the connecting elbow 7; a connecting device 9 is installed on one side of the connecting pipe 8; a filter device 10 is installed on one side of the connecting device 9; a heat recovery device 12 is installed on one side of the filter device 10; an intake pipe 15 is installed below the combustion chamber 3; a connecting pipe 16 is installed on one side of the intake pipe 15; and a [missing information - likely a device name or function] is installed on one side of the connecting pipe 16. A connecting bend 18 is connected, and an exhaust device 17 is installed on one side of the connecting bend 18. An air inlet 302 is provided at the lower end of the combustion chamber 3, and a mounting base 1501 is provided at the upper end of the air inlet pipe 15, corresponding to the air inlet 302. One end of the exhaust device 17 is provided with an exhaust end 1701, and the other end with an installation end 1702. The combustion chamber 1 is heated by the combustion device 14, and the organic waste gas generated during painting is extracted by opening the exhaust device 17, which is connected to the exhaust fan 6. It can extract the exhaust gas after combustion, and filter the exhaust gas through the filter device 10. Water enters the interior of the heating pipe 19 through the water inlet seat 1202, and the heating pipe 19 is heated by the heat-carrying gas, thereby heating the water. The heated water is discharged and collected from the water outlet seat 1203. This can recover heat and avoid waste of resources. It should be noted that, in order to save space and highlight the innovative elements of this patent, such as the specific working principle and working process of the RTO equipment for organic waste gas, it will not be described in detail in this patent.

[0024] See Figure 1 and Figure 3One end of the exhaust device 6 is provided with a connecting end 601, which is fixedly connected to the connecting pipe 5 by a fixing screw. The upper end of the exhaust device 6 is provided with a connecting end 602, which is fixedly connected to the connecting bend 7 by a fixing screw. One end of the filter device 10 is provided with a connecting seat 1001, which is correspondingly provided with the connecting device 9. The heat recovery device 12 is connected and fixed to the filter device 10 by a connecting pipe 11. One end of the heat recovery device 12 is provided with an air outlet 1201. The exhaust device 6 can extract the gas after combustion treatment, thereby further filtering the gas.

[0025] See Figure 3 and Figure 4 The heat recovery device 12 is provided with a water inlet seat 1202 at one end and a water outlet seat 1203 at the other end. A heating pipe 19 is installed inside the heat recovery device 12. One end of the heating pipe 19 is connected to the water inlet seat 1202 and the other end of the heating pipe 19 is connected to the water outlet seat 1203. This arrangement allows clean water to be introduced and heated, thus effectively recovering and utilizing heat and avoiding resource waste.

[0026] Working principle: During use, the combustion device 14 heats the combustion chamber 1, and the exhaust device 17 extracts the organic waste gas generated during painting, allowing it to enter the combustion chamber 3 for combustion. Then, the exhaust device 6 opens, allowing the combusted organic waste gas to pass through the exhaust pipe 4 and connecting pipe 8 into the filter device 10 for filtration. Finally, the heated gas enters the heat recovery device 12 and is discharged from the outlet 1201. Simultaneously, water enters the heating pipe 19 through the water inlet 1202, and the heated gas heats the pipe 19, thus heating the water. The heated water is then discharged from the water outlet 1203, recovering heat and preventing resource waste.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A RTO plant for the efficient treatment of waste organic vapours, comprising a combustion chamber (1), characterised in that: A heating box (2) is installed above the combustion box (1), and a combustion chamber (3) is installed above the heating box (2). An exhaust port (301) is provided at the upper end of the combustion chamber (3). An exhaust pipe (4) is installed above the exhaust port (301). A connecting pipe (5) is installed on one side of the exhaust pipe (4). An exhaust device (6) is installed on one side of the connecting pipe (5). A connecting bend (7) is installed above the exhaust device (6). A connecting pipe is installed on one side of the connecting bend (7). Second (8), a connecting device (9) is installed on one side of the connecting pipe second (8), a filter device (10) is installed on one side of the connecting device (9), a heat recovery device (12) is installed on one side of the filter device (10), an air intake pipe (15) is installed below the combustion chamber (3), a connecting pipe fourth (16) is installed on one side of the air intake pipe (15), a connecting bend second (18) is installed on one side of the connecting pipe fourth (16), and an air extraction device (17) is installed on one side of the connecting bend second (18).

2. The RTO equipment for efficiently treating organic waste gas from coating as described in claim 1, characterized in that: The lower end of the air extraction pipe (4) is provided with a diversion pipe (401), and there are four diversion pipes (401), which are provided in correspondence with the exhaust port (301).

3. The RTO equipment for efficiently treating organic waste gas from coating as described in claim 2, characterized in that: One end of the exhaust device (6) is provided with a connecting end one (601), which is fixedly connected to the connecting pipe one (5) by a fixing screw. The upper end of the exhaust device (6) is provided with a connecting end two (602), which is fixedly connected to the connecting bend pipe one (7) by a fixing screw.

4. The RTO equipment for efficiently treating organic waste gas from coating as described in claim 3, characterized in that: One end of the filter device (10) is provided with a connecting seat (1001), which is correspondingly provided with the connecting device (9). The heat recovery device (12) and the filter device (10) are connected and fixed through a connecting pipe (11). One end of the heat recovery device (12) is provided with an air outlet (1201).

5. The RTO equipment for efficiently treating organic waste gas from coating as described in claim 4, characterized in that: A connecting pipe (13) is installed on one side of the combustion chamber (1), and a combustion device (14) is installed on one side of the connecting pipe (13).

6. The RTO equipment for efficiently treating organic waste gas from coating as described in claim 5, characterized in that: The combustion chamber (3) is provided with an air inlet (302) at its lower end, and the air intake pipe (15) is provided with a mounting base (1501) at its upper end. The mounting base (1501) is provided in correspondence with the air inlet (302). One end of the air extraction device (17) is provided with an air extraction end (1701), and the other end of the air extraction device (17) is provided with an installation end (1702).

7. The RTO equipment for efficiently treating organic waste gas from coating as described in claim 6, characterized in that: The heat recovery device (12) is provided with a water inlet seat (1202) at one end and a water outlet seat (1203) at the other end. A heating pipe (19) is installed inside the heat recovery device (12). One end of the heating pipe (19) is connected to the water inlet seat (1202) and the other end of the heating pipe (19) is connected to the water outlet seat (1203).