A high-efficiency gas-liquid separation condenser device
By introducing a filter assembly into the condenser unit, the problem of condenser tube contamination caused by unfiltered gas was solved, achieving efficient gas-liquid separation and simplifying the operation process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SHUISIQING ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
- Filing Date
- 2025-08-20
- Publication Date
- 2026-07-31
AI Technical Summary
In the prior art, the gas or vapor is not filtered before entering the spiral condenser, which causes solid particulate impurities to enter the condenser along with the gas, resulting in liquid contamination inside the condenser and increasing the need for subsequent filtration steps.
A filter assembly, including a plate, an annular frame, and a filter element, is introduced into the condenser unit and fixed by a limiting assembly to filter the gas first and prevent impurities from entering the spiral condenser tube.
It effectively filters solid particulate impurities in the gas, prevents liquid contamination in the condenser tube, reduces subsequent filtration steps, and improves gas-liquid separation efficiency.
Smart Images
Figure CN224580487U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of condenser technology, specifically to a high-efficiency gas-liquid separation condenser device. Background Technology
[0002] A condenser, a component of a refrigeration system and a type of heat exchanger, converts gas or vapor into liquid, rapidly transferring heat from the tubes to the surrounding air. High-efficiency gas-liquid separation condenser units combine condensation and gas-liquid separation functions to achieve effective separation of gas and liquid, and have important applications in chemical, refrigeration, and environmental protection fields.
[0003] Existing patent application CN202310755566.4 discloses an automatic gas-liquid separation condenser, comprising: a water tank, a gas-liquid separator, a spiral condenser tube, a power drive mechanism, a moving frame, a squeezing drive mechanism, a rotating seat, a scale crushing mechanism, and a scale removal mechanism. The gas-liquid separator is located on one side of the water tank; the spiral condenser tube is located inside the water tank; the power drive mechanism is located on the water tank; several scale crushing mechanisms are slidably mounted on the rotating seat; the squeezing drive mechanism is located inside the rotating seat and can drive the scale crushing mechanisms to rotate; the scale removal mechanism is rotatably mounted on the rotating seat and is connected to the squeezing drive mechanism via a transmission connection. This invention employs a scale crushing mechanism and a scale removal mechanism to achieve the crushing of scale by moving the crushing head, and then polishing the scale on the outer wall of the spiral condenser tube using a rotatable polishing belt, thereby maintaining the thermal conductivity of the spiral condenser tube.
[0004] The above solution has the following problems during implementation: the gas or vapor is not filtered before entering the spiral condenser, which causes solid particulate impurities in the gas to enter the spiral condenser along with the gas. As a result, the liquid formed in the condenser also contains impurities, which not only contaminates the inside of the condenser, but also requires the liquid to be filtered again, which increases the operation steps. Therefore, a high-efficiency gas-liquid separation condenser device is needed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a high-efficiency gas-liquid separation condenser device, which solves the problem in the prior art where the gas or vapor is not filtered before entering the spiral condenser tube, resulting in solid particulate impurities in the gas entering the spiral condenser tube along with the gas, thus causing the liquid formed inside the condenser tube to also contain impurities. This not only contaminates the inside of the condenser tube, but also requires subsequent filtration of the liquid, increasing the number of operation steps.
[0006] This utility model provides the following technical solution: a high-efficiency gas-liquid separation condenser device, including a water tank, a spiral condenser tube fixedly installed from the outside to the inside of the water tank, the head end and tail end of the spiral condenser tube extending to the outside of the water tank, a gas-liquid separator installed at the tail end of the spiral condenser tube, an installation box fixedly connected to the head end of the spiral condenser tube, a slot opened at the top of the installation box, a filter assembly provided inside the slot, an installation groove opened inside the installation box, a limiting groove opened at the top of the installation groove, and a limiting component for fixing the filter assembly provided inside the installation groove.
[0007] As a preferred embodiment of the above technical solution, the filter assembly includes an insert plate, which is inserted into a slot. A ring frame is threadedly connected to the side end of the insert plate, and a filter element is fixedly connected to the inner side end of the ring frame.
[0008] As a preferred embodiment of the above technical solution, the top side of the insert plate is provided with an insertion hole, and a handle is fixedly connected to the top of the insert plate.
[0009] As a preferred embodiment of the above technical solution, the inner side of the ring frame is fixedly connected with several protrusions.
[0010] As a preferred embodiment of the above technical solution, a sealing ring is fixedly installed on the top of the mounting box.
[0011] As a preferred embodiment of the above technical solution, the limiting component includes a spring, which is fixedly connected to the inner side of the mounting groove. A rectangular plate is fixedly connected to the side of the spring, a plug rod is fixedly connected to the side of the rectangular plate, and a pull plate is fixedly connected to the top of the rectangular plate.
[0012] As a preferred embodiment of the above technical solution, the insertion rod is adapted to the insertion hole, and the pull plate is inserted into the limiting groove.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This invention uses a limiting component to limit and fix the filter assembly in the slot. The gas first passes through the filter element to filter solid particulate impurities, and then enters the spiral condenser. At this time, the cold water poured into the water tank causes the gas transported in the spiral condenser to turn into liquid. Then, it enters the gas-liquid separator from the tail end of the spiral condenser for gas-liquid separation. Therefore, by adding a filter assembly, this device allows the gas or steam to be filtered before entering the spiral condenser, thereby preventing solid particulate impurities in the gas from entering the spiral condenser along with the gas. This also prevents impurities from being present in the liquid formed in the condenser, avoiding contamination of the condenser's interior. Subsequent filtration of the liquid is unnecessary, reducing the number of operation steps. Attached Figure Description
[0015] Figure 1 A schematic diagram of the overall structure of a high-efficiency gas-liquid separation condenser device;
[0016] Figure 2 This is a cross-sectional schematic diagram of a high-efficiency gas-liquid separation condenser device;
[0017] Figure 3 A schematic diagram of the three-dimensional structure of the insert plate of a high-efficiency gas-liquid separation condenser device;
[0018] Figure 4 for Figure 2 A magnified schematic diagram of part A in the diagram.
[0019] In the diagram: 1. Water tank; 101. Spiral condenser tube; 2. Gas-liquid separator; 3. Mounting box; 301. Slot; 302. Mounting groove; 303. Limiting groove; 304. Sealing ring; 4. Filter assembly; 401. Insert plate; 402. Insertion hole; 403. Handle; 404. Ring frame; 405. Protrusion; 406. Filter element; 5. Limiting assembly; 501. Spring; 502. Rectangular plate; 503. Insert rod; 504. Pull plate. Detailed Implementation
[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0021] like Figures 1-4As shown, this utility model provides a technical solution: a high-efficiency gas-liquid separation condenser device, including a water tank 1, a spiral condenser tube 101 fixedly installed from the outside to the inside of the water tank 1, the head and tail ends of the spiral condenser tube 101 extending to the outside of the water tank 1, a gas-liquid separator 2 installed at the tail end of the spiral condenser tube 101, an installation box 3 fixedly connected to the head end of the spiral condenser tube 101, a slot 301 opened at the top of the installation box 3, a filter assembly 4 installed inside the slot 301, a sealing ring 304 fixedly installed at the top of the installation box 3, an installation groove 302 opened inside the installation box 3, a limiting groove 303 opened at the top of the installation groove 302, a limiting component 5 for fixing the filter assembly 4 inside the installation groove 302, the filter assembly 4 can be limited and fixed in the slot 301 by the limiting component 5, at this time The rubber sealing ring 304 seals the gap between the top of the filter assembly 4 and the slot 301 to prevent gas leakage. The gas first passes through the filter assembly 4 to filter solid particulate impurities, and then enters the spiral condenser 101. At this time, the cold water poured into the water tank 1 causes the gas transported in the spiral condenser 101 to turn into liquid. Then, it enters the gas-liquid separator 2 from the tail end of the spiral condenser 101 for gas-liquid separation. Therefore, by adding the filter assembly 4, the gas or steam can be filtered before entering the spiral condenser 101, thereby preventing solid particulate impurities contained in the gas from entering the spiral condenser 101 with the gas, thus preventing impurities in the liquid formed in the condenser and avoiding contamination of the inside of the condenser. There is no need to filter the liquid again afterward, reducing the number of operation steps.
[0022] As one implementation method in this embodiment, such as Figure 3 and Figure 4As shown, the filter assembly 4 includes an insert plate 401, which is inserted into a slot 301. A ring frame 404 is threadedly connected to the side end of the insert plate 401. A filter element 406 is fixedly connected to the inner side end of the ring frame 404. An insertion hole 402 is provided on the top side end of the insert plate 401. A handle 403 is fixedly connected to the top of the insert plate 401. Several protrusions 405 are fixedly connected to the inner side end of the ring frame 404. In practice, the handle 403 facilitates lifting the insert plate 401, making it easy to install and remove. The protrusions 405 facilitate rotating the ring frame 404 to achieve threaded removal and replace the filter element 406. The insert plate 401 is installed in the slot 301. After passing through filter element 406, the gas first undergoes filtration to remove solid particulate impurities. Then, it enters the spiral condenser 101. At this time, the cold water poured into water tank 1 causes the gas transported in the spiral condenser 101 to become liquid. The liquid then enters the gas-liquid separator 2 from the tail end of the spiral condenser 101 for gas-liquid separation. Therefore, this device allows the gas or steam to be filtered before entering the spiral condenser 101, thereby preventing solid particulate impurities in the gas from entering the spiral condenser 101 along with the gas. This also prevents impurities from being present in the liquid formed in the condenser, avoiding contamination of the condenser's interior. Subsequent filtration of the liquid is unnecessary, reducing the number of operation steps.
[0023] As one implementation method in this embodiment, such as Figure 3 and Figure 4 As shown, the limiting component 5 includes a spring 501, which is fixedly connected to the inner side of the mounting groove 302. A rectangular plate 502 is fixedly connected to the side of the spring 501, and a rod 503 is fixedly connected to the side of the rectangular plate 502. A pull plate 504 is fixedly connected to the top of the rectangular plate 502. The rod 503 is adapted to the insertion hole 402. The pull plate 504 is inserted into the limiting groove 303. In practice, by pulling the pull plate 504, the pull plate 504 drives the rectangular plate 502 to move. At this time, the rectangular plate 502 retracts by pressing against the spring 501, and the rectangular plate 502 can drive the rod 503 to move into the mounting groove 302. When the rod 503 no longer blocks the slot 301... By inserting the insert plate 401 into the slot 301, the filter element 406 will be directly aligned with the head end of the spiral condenser tube 101. At this time, the insertion hole 402 and the insertion rod 503 are aligned. After releasing the pull plate 504, the spring 501 pushes the rectangular plate 502 back, and the rectangular plate 502 drives the insertion rod 503 to move, so that the insertion rod 503 is inserted into the insertion hole 402 on the side of the insert plate 401, thereby limiting and fixing the insert plate 401. It also facilitates the subsequent disassembly of the insert plate 401 and the filter element 406. At this time, the rubber sealing ring 304 can seal the gap between the insert plate 401 and the slot 301 to prevent gas leakage.
[0024] Working principle: By pulling the pull plate 504, the pull plate 504 moves the rectangular plate 502. At this time, the rectangular plate 502 retracts against the spring 501, and the rectangular plate 502 can then move the insertion rod 503 into the mounting slot 302. When the insertion rod 503 no longer obstructs the slot 301, the insertion plate 401 is inserted into the slot 301. At this time, the filter element 406 is directly aligned with the head end of the spiral condenser tube 101. The insertion hole 402 and the insertion rod 503 are now aligned. By releasing the pull plate 504, the spring 501 pushes the rectangular plate 502 back, and the rectangular plate 502 moves the insertion rod 503, causing the insertion rod 503 to be inserted into the insertion hole 402 on the side of the insertion plate 401. This achieves the limiting and fixing of the insertion plate 401, and also facilitates the subsequent disassembly of the insertion plate 401 and the filter element 406. At this time, the rubber sealing ring 304 can seal the gap between the insert plate 401 and the slot 301 to prevent gas leakage. The gas first passes through the filter element 406 to filter solid particulate impurities, and then enters the spiral condenser 101. At this time, the cold water poured into the water tank 1 causes the gas transmitted in the spiral condenser 101 to turn into liquid. Then, it enters the gas-liquid separator 2 from the tail end of the spiral condenser 101 for gas-liquid separation. Therefore, by adding the filter component 4, the gas or steam can be filtered before entering the spiral condenser 101, thereby preventing solid particulate impurities contained in the gas from entering the spiral condenser 101 with the gas, thus preventing impurities in the liquid formed in the condenser and avoiding contamination of the inside of the condenser. There is no need to filter the liquid again afterward, reducing the number of operation steps.
[0025] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.
Claims
1. A high-efficiency gas-liquid separation condenser device, comprising a water tank (1), wherein a spiral condenser tube (101) is fixedly installed from the outside to the inside of the water tank (1), the head end and tail end of the spiral condenser tube (101) both extend to the outside of the water tank (1), and a gas-liquid separator (2) is installed at the tail end of the spiral condenser tube (101), characterized in that: The spiral condenser tube (101) is fixedly connected to a mounting box (3) at its head end. The top of the mounting box (3) is provided with a slot (301). The slot (301) is provided with a filter assembly (4). The mounting box (3) is provided with a mounting groove (302). The top of the mounting groove (302) is provided with a limiting groove (303). The mounting groove (302) is provided with a limiting component (5) for fixing the filter assembly (4).
2. A high-efficiency gas-liquid separating condenser device according to claim 1, characterized in that: The filter assembly (4) includes an insert plate (401), which is inserted into a slot (301). The side end of the insert plate (401) is threadedly connected to an annular frame (404), and the inner side end of the annular frame (404) is fixedly connected to a filter element (406).
3. A high-efficiency gas-liquid separating condenser device according to claim 2, characterized in that: The top side of the insert plate (401) is provided with an insertion hole (402), and a handle (403) is fixedly connected to the top of the insert plate (401).
4. The high-efficiency gas-liquid separating condenser device according to claim 2, characterized in that: The inner side of the ring frame (404) is fixedly connected with several protrusions (405).
5. The high-efficiency gas-liquid separating condenser apparatus according to claim 1, wherein: A sealing ring (304) is fixedly installed on the top of the mounting box (3).
6. The high-efficiency gas-liquid separating condenser apparatus according to claim 3, wherein: The limiting component (5) includes a spring (501), which is fixedly connected to the inner side of the mounting groove (302). A rectangular plate (502) is fixedly connected to the side of the spring (501), and a plug rod (503) is fixedly connected to the side of the rectangular plate (502). A pull plate (504) is fixedly connected to the top of the rectangular plate (502).
7. A high-efficiency gas-liquid separating condenser device according to claim 6, characterized in that: The insertion rod (503) is adapted to the insertion hole (402), and the pull plate (504) is inserted into the limiting groove (303).