A heat insulation structure of a cement rotary kiln

By introducing components such as support bases, fixing bases, and heat insulation covers into the insulation structure of cement rotary kilns, and utilizing the cooperation of guide grooves and limiting grooves, the problem of time-consuming and labor-intensive disassembly and assembly of heat insulation covers has been solved, enabling quick disassembly and assembly and efficient maintenance.

CN224580687UActive Publication Date: 2026-07-31TURPAN TIANSHAN CEMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TURPAN TIANSHAN CEMENT CO LTD
Filing Date
2025-08-14
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

The existing insulation structure for cement rotary kilns is time-consuming and labor-intensive to disassemble and assemble, requiring tools and thus having low practicality.

Method used

A structure including a support base, a fixed base, a heat insulation cover, a support plate, a limiting plate, and a limiting spring is designed. Through the cooperation of the guide groove and the limiting groove, the heat insulation cover can be quickly disassembled and assembled without the need for tools.

Benefits of technology

It enables convenient disassembly and assembly of the heat insulation cover, improves inspection and maintenance efficiency, and enhances the stability and practicality of the structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224580687U_ABST
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Abstract

This utility model discloses a heat insulation structure for a cement rotary kiln, applied in the field of heat insulation structure technology. It includes two support bases, with fixed seats welded to the front and back of each support base. A heat insulation cover is provided on the top of each support base, and support plates are symmetrically welded to the bottom of the heat insulation cover. A guide groove is formed on the top of each fixed seat, and the bottom end of each support plate extends into the guide groove. Fixed frames are bolted to both the front and back of each support base. A limit plate is provided inside each fixed frame, and a limit groove is formed inside each support plate to cooperate with the limit plate. A limit spring is bolted between the back of the limit plate and the fixed frame via a spring fixing piece. This design allows for quick and easy assembly and disassembly, is simple and convenient to operate, eliminates the need for tools, improves the efficiency of personnel inspection and maintenance, and offers high stability and practicality.
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Description

Technical Field

[0001] This utility model belongs to the field of heat insulation structure technology, and specifically relates to a heat insulation structure for a cement rotary kiln. Background Technology

[0002] A cement rotary kiln is a type of lime kiln in the building materials equipment category. It is mainly used for calcining cement clinker and is the core equipment in dry and wet process production lines. It is used in cement manufacturing, metallurgy, chemical industry and environmental protection. The equipment consists of a cylinder, support device, transmission device, etc. The kiln body is arranged at an incline and supported by rollers. In order to reduce the impact of high temperature radiation on the roller oil tank and journal, heat insulation structure is required for protection.

[0003] Currently, Chinese utility model patent CN221005898U discloses a protective heat insulation device for a cement rotary kiln support roller. Although the heat insulation cover in this heat insulation structure has a large protective area and the bottom can be rigidly fixed by the bracket for stable operation, there are still other problems in use. For example, it is not convenient to disassemble and assemble quickly. When the heat insulation cover malfunctions or needs maintenance, it needs to be removed from the support by personnel. Since it is directly tightened by screws, personnel need to use tools to assist in the removal, which is time-consuming and laborious, and its practicality is low. Utility Model Content

[0004] The purpose of this utility model is to provide a heat insulation structure for a cement rotary kiln, which has the advantage of being easy for personnel to quickly assemble and disassemble.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a cement rotary kiln heat insulation structure, including two support seats, with fixed seats welded to the front and back of each support seat, a heat insulation cover provided on the top of each support seat, and support plates symmetrically welded to the bottom of the heat insulation cover. A guide groove is provided on the top of each fixed seat, and the bottom end of the support plate extends into the interior of the guide groove. A fixed frame is bolted to the front and back of each support seat, and a limit plate is provided inside the fixed frame. A limit groove for cooperating with the limit plate is provided inside the support plate, and a limit spring is bolted between the back of the limit plate and the fixed frame through a spring fixing piece.

[0006] The above technical solution allows for quick and easy disassembly and assembly, is simple and convenient to operate, eliminates the need for tools, improves the efficiency of personnel inspection and maintenance, and has high stability and practicality.

[0007] The present invention is further configured such that a groove is provided on the front side of the limiting plate, and a roller is rotatably connected to the inside of the groove through a bearing.

[0008] By adopting the above technical solution, the friction between the support plate and the front of the limiting plate can be reduced by setting the groove and roller.

[0009] The present invention is further configured such that a fixing plate is fixedly sleeved on the surface of the limiting plate, and the diameter of the fixing plate is larger than the inner diameter of the limiting groove.

[0010] The above technical solution allows for the setting of a fixed plate to limit the position of the limiting plate, preventing it from being excessively pushed out by the limiting spring.

[0011] The present invention is further provided that the top of the fixing base has two mounting holes.

[0012] The above technical solution allows for easy fixing of the mounting base with screws by the installation holes.

[0013] The present invention is further configured such that the surfaces of the heat insulation cover and the support plate are coated with anti-corrosion coating.

[0014] By adopting the above technical solution, the anti-corrosion and moisture-proof effects of the heat insulation cover and support plate surface can be improved through the application of anti-corrosion coating.

[0015] The present invention is further configured such that the limiting spring is made of carbon spring steel.

[0016] Using the above technical solution, the limit spring has the characteristics of excellent mechanical properties, good resistance to spring reduction, low temperature resistance and corrosion resistance.

[0017] In summary, this utility model has the following beneficial effects:

[0018] First, the support roller is lifted onto the support base and secured with screws. After the support roller is secured, the heat insulation cover is lifted. After the heat insulation cover is lifted, the bottom support plate is inserted into the guide groove in the fixed base and pushed inward. When the support plate is pushed to contact the limit plate, the limit plate is pressed inward. When the limit plate is pressed, it will retract into the fixed frame and compress the limit spring. When the limit plate is pressed all the way down, the support plate is pushed inward until the limit groove in the support plate and the limit plate are aligned. After the limit plate and the limit groove are aligned, the limit plate will reset and move forward into the limit groove. This allows for quick disassembly and assembly by personnel. The operation is simple and convenient, eliminating the need for tools and improving the efficiency of personnel inspection and maintenance. It has high stability and practicality. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the structure of this utility model from the left side;

[0021] Figure 3 This is a partially enlarged cross-sectional view of the left side of the structure of this utility model.

[0022] Reference numerals in the attached drawings: 1. Support base; 2. Fixing base; 3. Heat insulation cover; 4. Support plate; 5. Guide groove; 6. Fixing frame; 7. Limiting plate; 8. Limiting groove; 9. Limiting spring; 10. Groove; 11. Roller; 12. Fixing plate; 13. Mounting hole. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to the accompanying drawings.

[0024] refer to Figure 1 , Figure 2 and Figure 3 A heat insulation structure for a cement rotary kiln includes two support bases 1. Fixed bases 2 are welded to the front and back of each support base 1. A heat insulation cover 3 is installed on the top of each support base 1. Support plates 4 are symmetrically welded to the bottom of the heat insulation cover 3. A guide groove 5 is formed on the top of each fixed base 2, and the bottom end of each support plate 4 extends into the guide groove 5. Fixed frames 6 are bolted to both the front and back of each support base 1. A limit plate 7 is installed inside the fixed frame 6. A limit groove 8, which cooperates with the limit plate 7, is formed inside the support plate 4. A limit spring 9 is bolted between the back of the limit plate 7 and the fixed frame 6 via a spring fixing piece. The structure is constructed by first placing a support roller onto the support base 1 and fixing it with screws. After the support roller is fixed, the heat insulation cover 3 is installed. When the heat shield 3 is lifted, the bottom support plate 4 is inserted into the guide groove 5 in the fixed base 2 and pushed inward. When the support plate 4 is pushed to contact the limiting plate 7, the limiting plate 7 is pressed inward. When the limiting plate 7 is pressed, it will retract into the fixed frame 6 and press the limiting spring 9. When the limiting plate 7 is pressed to the bottom, the support plate 4 is pushed inward until the limiting groove 8 in the support plate 4 and the limiting plate 7 are aligned. After the limiting plate 7 and the limiting groove 8 are aligned, the limiting plate 7 will reset and move forward and enter the limiting groove 8. This allows for quick disassembly and assembly by personnel. The operation is simple and convenient, eliminating the need for tools and improving the efficiency of personnel inspection and maintenance. It has high stability and practicality.

[0025] refer to Figure 1 and Figure 3 The front of the limiting plate 7 has a groove 10, and the inside of the groove 10 is rotatably connected to the roller 11 through the bearing. The groove 10 and the roller 11 can reduce the friction between the support plate 4 and the front of the limiting plate 7 when it is pulled.

[0026] refer to Figure 3 A fixing plate 12 is fixedly sleeved on the surface of the limiting plate 7. The diameter of the fixing plate 12 is larger than the inner diameter of the limiting groove 8. The fixing plate 12 can limit the limiting plate 7 and prevent the limiting plate 7 from being excessively pushed out by the limiting spring 9.

[0027] refer to Figure 1 The top of the mounting base 2 has two mounting holes 13, which allow personnel to easily fix the mounting base 2 with screws.

[0028] refer to Figure 1 , Figure 2 and Figure 3 The surfaces of the heat insulation cover 3 and the support plate 4 are coated with anti-corrosion paint. The anti-corrosion and moisture-proof effects of the heat insulation cover 3 and the support plate 4 can be improved by the application of anti-corrosion paint.

[0029] refer to Figure 3 The limit spring 9 is made of carbon spring steel and has excellent mechanical properties, good spring damping performance, low temperature resistance and corrosion resistance.

[0030] Brief description of the usage process: First, lift the support roller onto the support base 1 and fix it with screws. After the support roller is fixed, lift the heat insulation cover 3. After the heat insulation cover 3 is lifted, insert the bottom support plate 4 into the guide groove 5 in the fixed base 2 and push it inward. When the support plate 4 is pushed to contact the limiting plate 7, press the limiting plate 7 inward. When the limiting plate 7 is pressed, it will retract into the fixed frame 6 and press the limiting spring 9. When the limiting plate 7 is pressed to the bottom, continue to push the support plate 4 inward until the limiting groove 8 in the support plate 4 and the limiting plate 7 are aligned. After the limiting plate 7 and the limiting groove 8 are aligned, it will reset and move forward and enter the limiting groove 8.

[0031] It should be noted that parts have a lifespan and can be replaced during regular maintenance when they no longer meet performance requirements. Deterioration in performance due to prolonged use of parts is not a design defect of this application.

[0032] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A cement rotary kiln insulation structure comprising two support seats (1), characterized in that: The support base (1) has a fixed base (2) welded on both the front and back sides. The support base (1) has a heat insulation cover (3) on its top. The heat insulation cover (3) has a support plate (4) symmetrically welded on its bottom. The fixed base (2) has a guide groove (5) on its top. The bottom end of the support plate (4) extends into the guide groove (5). The support base (1) has a fixed frame (6) bolted on both the front and back sides. The fixed frame (6) has a limit plate (7) inside. The support plate (4) has a limit groove (8) inside that works with the limit plate (7). The back of the limit plate (7) is bolted to the fixed frame (6) with a limit spring (9) by a spring fixing piece.

2. A cement rotary kiln insulation structure according to claim 1, characterized in that: The front of the limiting plate (7) is provided with a groove (10), and a roller (11) is rotatably connected inside the groove (10) through a bearing.

3. A cement rotary kiln insulation structure according to claim 1, characterized in that: The surface of the limiting plate (7) is fixedly fitted with a fixing plate (12), the diameter of which is larger than the inner diameter of the limiting groove (8).

4. A cement rotary kiln insulation structure according to claim 1, characterized in that: The top of the mounting base (2) has two mounting holes (13).

5. A cement rotary kiln insulation structure according to claim 1, characterized in that: The surfaces of the heat insulation cover (3) and the support plate (4) are both coated with anti-corrosion paint.

6. A cement rotary kiln insulation structure according to claim 1, characterized in that: The limiting spring (9) is made of carbon spring steel.