A kind of skin-friendly flannel fabric pile length detection device

Abstract

This utility model relates to a device for detecting the pile length of skin-friendly flannel fabric, belonging to the field of textile fabric testing technology. It includes a testing platform with a side plate fixed to its top. A measuring mechanism is mounted on the front of the side plate, and a heating assembly is mounted on the top of the testing platform. The measuring mechanism includes a support plate fixedly mounted to the front of the side plate, an electric push rod fixedly mounted to the top of the support plate, a lifting plate fixedly mounted to the output shaft of the electric push rod, a fixed clamping plate fixed to the bottom of the lifting plate, a clamping assembly mounted on the outside of the lifting plate, and a movable clamping plate fixedly mounted on the outside of the clamping assembly and movable by it. The movable clamping plate and the fixed clamping plate each have an open mounting groove on their opposite sides. This device for detecting the pile length of skin-friendly flannel fabric can automatically and conveniently and accurately detect the pile length of the fabric.

Description

Technical Field

[0001] This application relates to the field of textile fabric testing technology, specifically a device for detecting the pile length of skin-friendly flannel fabric. Background Technology

[0002] In the textile industry, it is necessary to sample and test the produced fabrics. For fabrics such as flannel, the length of the pile is one of the important factors affecting product quality. Most of the existing length testing methods are done manually using tools. How to quickly and efficiently test the pile of fabrics is a problem that needs to be solved in the current textile industry.

[0003] According to the quality inspection platform for microfiber suede disclosed in Chinese Patent Publication No. CN205506710U, this patent measures the pile length by limiting the angle between the inspection plate and the inspection platform and then manually holding the inspection structure. Although this avoids bending over and other actions, which helps reduce the difficulty of the work, the actual inspection process is still done manually, which is inefficient and greatly affected by human factors. When the inspector's skill level is not high or when visual fatigue occurs, it is difficult to guarantee the accuracy and efficiency of the inspection. In this regard, this application provides a skin-friendly flannel fabric pile length detection device to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a device for detecting the pile length of skin-friendly flannel fabric. This device has the advantages of being able to automatically and conveniently and accurately detect the pile length of the fabric, and solves the problem that existing inspection methods are mainly manual, which are prone to affecting the accuracy and consistency of the test data due to human factors such as fatigue during long-term work.

[0005] To achieve the above objectives, this application provides the following technical solution: a device for detecting the pile length of skin-friendly flannel fabric, including a detection platform, a side plate fixed to the top of the detection platform, a measuring mechanism installed on the front of the side plate, and a heating component installed on the top of the detection platform; The measuring mechanism includes a support plate fixedly installed on the front of the side plate, an electric push rod fixedly installed on the top of the support plate, a lifting plate fixedly installed on the output shaft of the electric push rod, a fixed clamping plate fixedly installed on the bottom of the lifting plate, a clamping assembly installed on the outside of the lifting plate, and a movable clamping plate fixedly installed on the outside of the clamping assembly and capable of being moved by it; both the movable clamping plate and the fixed clamping plate have mounting slots with open bottoms on opposite sides, and both the fixed clamping plate and the movable clamping plate can be detachably connected to transparent shells located outside the corresponding mounting slots, with detection components installed on the inner side of the transparent shells; The detection assembly includes several length sensors fixedly installed inside the transparent housing and several lighting lamps fixedly installed inside the transparent housing.

[0006] By adopting the above technical solution, the length of fabric pile can be accurately detected automatically and conveniently.

[0007] Furthermore, the clamping assembly includes an adjustment groove formed at the bottom of the lifting plate, two sliding rods fixed inside the adjustment groove, a sliding block slidably connected between the outer sides of the two sliding rods, and a cylinder fixedly installed on the outer side of the lifting plate.

[0008] By adopting the above technical solution, the down can be easily clamped.

[0009] Furthermore, the heating assembly includes a heating groove formed on the top of the testing platform, a heater fixedly installed inside the heating groove, and a heat-conducting plate detachably connected to the inside of the heating groove.

[0010] By adopting the above technical solution, the fabric can be appropriately heated, allowing the pile to unfold.

[0011] Furthermore, the top of the heat-conducting plate and the top of the testing platform are located on the same horizontal plane, and the heater is fixedly installed on the bottom of the heat-conducting plate.

[0012] The above technical solution is used to heat the heat-conducting plate.

[0013] Furthermore, the bottom of the sliding block is fixedly connected to the top of the movable clamping plate, and the output shaft of the cylinder passes through the outer side of the lifting plate and is fixedly connected to the outer side of the sliding block.

[0014] By adopting the above technical solution, the cylinder can push the sliding block to move between the outer sides of the two sliding rods.

[0015] Furthermore, the output shaft of the electric actuator passes through the top of the support plate, and the bottom of the two transparent shells on opposite sides are both arc-shaped.

[0016] By adopting the above technical solution, the lifting plate can be moved normally by the electric push rod at the bottom of the support plate.

[0017] Furthermore, the transparent outer shell consists of a square plate and a transparent acrylic frame fixedly connected to the top outer side of the square plate.

[0018] By adopting the above technical solution, the light emitted by the internal length sensor and the lighting lamp can pass through the transparent shell normally.

[0019] Furthermore, each of the transparent housings has at least three length sensors and two lights fixedly installed on its inner side, and the length sensors and lights are arranged in an alternating pattern.

[0020] By adopting the above technical solution, the length sensor and the lighting lamp can work together to measure the length of the fluff.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects: This skin-friendly flannel fabric pile length detection device, through the coordinated use of the measuring mechanism and heating component on the top of the detection platform, can automatically and conveniently and accurately detect the pile length of the fabric. The operator only needs to assist, which greatly reduces the operator's workload and ensures the accuracy and consistency of the detection data during long-term operation. The data obtained from the detection can provide effective reference and improve the detection efficiency, thereby meeting the detection needs in continuous production processes and effectively enhancing the practicality of the detection device. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this application; Figure 2 For the structure of this application Figure 1 Left sectional view of the connection structure of the middle lifting plate; Figure 3 For the structure of this application Figure 2 A three-dimensional schematic diagram of the fixed clamp connection structure.

[0023] In the diagram: 1. Testing platform; 200. Measuring mechanism; 201. Support plate; 202. Electric push rod; 203. Lifting plate; 204. Fixed clamping plate; 205. Adjustment groove; 206. Sliding rod; 207. Sliding block; 208. Moving clamping plate; 209. Cylinder; 210. Mounting groove; 211. Transparent shell; 212. Length sensor; 213. Lighting lamp; 300. Heating assembly; 301. Heating groove; 302. Heater; 303. Heat-conducting plate; 4. Side plate. Detailed Implementation

[0024] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0025] Please see Figures 1 to 3This application provides a technical solution: a device for detecting the pile length of skin-friendly flannel fabric, including a detection table 1, a side plate 4 fixed to the top of the detection table 1, a measuring mechanism 200 installed on the front of the side plate 4, and a heating component 300 installed on the top of the detection table 1; through the cooperation between the measuring mechanism 200 and the heating component 300 on the top of the detection table 1, the pile length of the fabric can be accurately detected automatically and conveniently, allowing the operator to assist only, greatly reducing the operator's workload, and ensuring the accuracy and consistency of the detection data during long-term operation, so that the data obtained from the detection can provide effective reference, and also improving the detection efficiency, thereby meeting the detection needs in the continuous production process, and effectively improving the practicality of the detection device.

[0026] In this embodiment, the measuring mechanism 200 is a structure for conveniently measuring the length of the fluff.

[0027] like Figure 1 , Figure 2 and Figure 3 As shown, the measuring mechanism 200 includes a support plate 201 fixedly installed on the front of the side plate 4, an electric push rod 202 fixedly installed on the top of the support plate 201, a lifting plate 203 fixedly installed on the output shaft of the electric push rod 202, a fixed clamping plate 204 fixedly installed on the bottom of the lifting plate 203, a clamping assembly installed on the outside of the lifting plate 203, and a movable clamping plate 208 fixedly installed on the outside of the clamping assembly and capable of being moved by it; both the movable clamping plate 208 and the fixed clamping plate 204 have mounting grooves 210 with open bottoms on opposite sides, and the fixed clamping plate 204 and the movable clamping plate 208... Each of the outer sides is detachably connected to a transparent housing 211 located outside the corresponding mounting slot 210. A detection component is installed on the inner side of the transparent housing 211. The detection component includes several length sensors 212 fixedly installed inside the transparent housing 211 and several lighting lamps 213 fixedly installed inside the transparent housing 211. The clamping component includes an adjustment slot 205 opened at the bottom of the lifting plate 203, two sliding rods 206 fixed inside the adjustment slot 205, a sliding block 207 slidably connected between the outer sides of the two sliding rods 206, and a cylinder 209 fixedly installed outside the lifting plate 203.

[0028] It should be noted that the bottom of the sliding block 207 is fixedly connected to the top of the movable clamping plate 208, and the output shaft of the cylinder 209 passes through the outer side of the lifting plate 203 and is fixedly connected to the outer side of the sliding block 207. This allows the cylinder 209 to push the sliding block 207 to move between the outer sides of the two sliding rods 206, and also allows the sliding block 207 to drive the movable clamping plate 208 to move synchronously. At the same time, the opposite sides of the movable clamping plate 208 and the fixed clamping plate 204 can fit together. The output shaft of the electric push rod 202 passes through the top of the support plate 201, allowing the lifting plate 203 to move normally at the bottom of the support plate 201 driven by the electric push rod 202.

[0029] In addition, the bottom of the two transparent shells 211 on opposite sides is curved. The transparent shell 211 is composed of a square plate and a transparent acrylic frame fixedly connected to the top outer side of the square plate. At the same time, the transparent shell 211 can also use other transparent materials, such as PVC sheets, so that the light emitted by the internal length sensor 212 and the lighting lamp 213 can pass through the transparent shell 211 normally. In addition, the curved structure can also provide a stable clamping effect on the fluff when the two transparent shells 211 come into contact.

[0030] Meanwhile, at least three length sensors 212 and two lighting lamps 213 are fixedly installed on the inner side of each transparent shell 211, and the length sensors 212 and lighting lamps 213 are arranged in an alternating manner. The lighting lamps 213 can illuminate the fluff. The length sensor 212 is a device or apparatus that can sense or respond to a specified measurand and convert it into a usable signal output according to a certain rule without contacting the object being measured. Its main principle is to take multiple sets of images in a very short time and then distinguish the length of the object's movement by comparing the images.

[0031] It should also be noted that in the above embodiment, the length sensor 212 can be replaced with a laser sensor. The length of the fluff can be calculated by measuring the time it takes for the fluff to completely move out of the laser grating emitted by the laser sensor. A displacement sensor can also be fixedly installed on the top of the lifting plate 203 to assist in the calculation, thereby increasing the accuracy of the computer calculation.

[0032] In this embodiment, the heating component 300 is a structure used to appropriately heat the fabric to be tested so that its fibers can unfold.

[0033] like Figure 1 As shown, the heating assembly 300 includes a heating groove 301 formed on the top of the testing table 1, a heater 302 fixedly installed inside the heating groove 301, and a heat-conducting plate 303 detachably connected to the inside of the heating groove 301.

[0034] It should be noted that the top of the heat-conducting plate 303 and the top of the testing platform 1 are located on the same horizontal plane. The heater 302 is fixedly installed on the bottom of the heat-conducting plate 303. The heat-conducting plate 303 can be an aluminum alloy plate, and the heater 302 can be a tubular heating device used to heat the heat-conducting plate 303 and control the temperature, so that the fabric pile placed on the heat-conducting plate 303 can be spread out.

[0035] The working principle of the above embodiments is as follows: When testing the pile length of flannel fabric, the fabric is placed on top of the testing platform 1. The heater 302 is activated to heat the fabric appropriately through the heat conduction plate 303, allowing the pile to spread out normally for subsequent operations. The electric push rod 202 is activated to move the lifting plate 203 closer to the fabric. The cylinder 209 is activated to push the sliding block 207 between the outer sides of the two sliding rods 206, and to move the moving clamp 208 closer to the fixed clamp 204, so that some of the pile is clamped between the outer sides of the two transparent shells 211. The electric push rod 202 is activated to move the lifting plate 203 away from the fabric, thereby lifting the clamped pile and allowing it to spread out. The pile is illuminated by the lighting lamp 213, and the maximum spread length of the pile is monitored and recorded by the length sensor 212, thus completing the pile length testing.

[0036] Compared with existing technologies, this skin-friendly flannel fabric pile length detection device, through the coordinated use of the measuring mechanism 200 on the top of the detection platform 1 and the heating component 300, can automatically and conveniently and accurately detect the pile length of the fabric. This allows the operator to assist only, greatly reducing the operator's workload. It can also ensure the accuracy and consistency of the detection data during long-term operation, providing effective reference for the data obtained. Furthermore, it improves the efficiency of detection, thereby meeting the detection needs in continuous production processes. This effectively enhances the practicality of the detection device and solves the shortcomings of existing inspection methods, which are mainly manual and prone to affecting the accuracy and consistency of detection data due to fatigue and other human factors during long-term operation.

[0037] All electrical components mentioned in this article are electrically connected to the main controller and power supply. The provision of power supply is common knowledge in the field. The main controller can be a conventional known device such as a computer that can be controlled. It can be implemented by a person skilled in the art through simple programming. All of these are existing public power connection technologies, which will not be described in detail in this article.

Claims

1. A kind of skin-friendly flannel fabric pile length detection device, including detection table (1), it is characterized in that: The top of the testing platform (1) is fixed with a side plate (4), a measuring mechanism (200) is installed on the front of the side plate (4), and a heating component (300) is installed on the top of the testing platform (1). The measuring mechanism (200) includes a support plate (201) fixedly installed on the front of the side plate (4), an electric push rod (202) fixedly installed on the top of the support plate (201), a lifting plate (203) fixedly installed on the output shaft of the electric push rod (202), a fixed clamping plate (204) fixedly installed on the bottom of the lifting plate (203), a clamping assembly installed on the outside of the lifting plate (203), and a movable clamping plate (208) fixedly installed on the outside of the clamping assembly and capable of being moved by it; the movable clamping plate (208) and the fixed clamping plate (204) each have an installation groove (210) with an open bottom on their opposite sides, and the outer sides of the fixed clamping plate (204) and the movable clamping plate (208) are detachably connected to a transparent shell (211) located outside the corresponding installation groove (210), and a detection assembly is installed on the inner side of the transparent shell (211); The detection assembly includes several length sensors (212) fixedly installed inside the transparent housing (211) and several lighting lamps (213) fixedly installed inside the transparent housing (211).

2. The device for detecting the length of pile of a skin-friendly flannel fabric according to claim 1, characterized in that: The clamping assembly includes an adjustment groove (205) formed at the bottom of the lifting plate (203), two sliding rods (206) fixed inside the adjustment groove (205), a sliding block (207) slidably connected between the outer sides of the two sliding rods (206), and a cylinder (209) fixedly installed on the outer side of the lifting plate (203).

3. The device for detecting the length of pile of a skin-friendly flannel fabric according to claim 1, characterized in that: The heating assembly (300) includes a heating groove (301) opened on the top of the testing station (1), a heater (302) fixedly installed inside the heating groove (301), and a heat-conducting plate (303) detachably connected to the inside of the heating groove (301).

4. The device for detecting the length of pile of a skin-friendly flannel fabric according to claim 3, characterized in that: The top of the heat-conducting plate (303) and the top of the testing platform (1) are located on the same horizontal plane, and the heater (302) is fixedly installed on the bottom of the heat-conducting plate (303).

5. The device for detecting the length of pile of a skin-friendly flannel fabric according to claim 2, characterized in that: The bottom of the sliding block (207) is fixedly connected to the top of the movable clamping plate (208), and the output shaft of the cylinder (209) passes through the outside of the lifting plate (203) and is fixedly connected to the outside of the sliding block (207).

6. The device for detecting the length of pile of a skin-friendly flannel fabric according to claim 1, characterized in that: The output shaft of the electric push rod (202) passes through the top of the support plate (201), and the bottom of the two transparent shells (211) on opposite sides is arc-shaped.

7. The device for detecting the length of pile of a skin-friendly flannel fabric according to claim 1, characterized in that: The transparent outer shell (211) consists of a square plate and a transparent acrylic frame fixedly connected to the top outer side of the square plate.

8. The device for detecting the length of pile of a skin-friendly flannel fabric according to claim 1, characterized in that: Each of the transparent housings (211) has at least three length sensors (212) and two lights (213) fixedly installed on its inner side, and the length sensors (212) and lights (213) are arranged in an alternating pattern.

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