A smart component frame structure for integrated environmental monitoring

The intelligent component frame structure, which uses dual slots and supporting ring columns, solves the problem of complex sensor replacement, enables fast and stable modular installation, ensures connection stability and security, and simplifies the maintenance process.

CN224580951UActive Publication Date: 2026-07-31XINJIANG CENT HESHENG SILICON IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XINJIANG CENT HESHENG SILICON IND CO LTD
Filing Date
2025-07-22
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

The existing environmental monitoring component frame structure requires the entire frame to be disassembled when the sensor is replaced. This process is complicated and affects the service life. In addition, the sensor needs to be recalibrated and repositioned, which increases the workload.

Method used

The intelligent component frame structure, which uses a combination of dual slots and supporting ring columns, enables modular one-step installation of sensors. The mounting groove is formed by the first and second U-shaped bends, and the combination of sealing strips and cavity design ensures connection stability and buffering capacity.

Benefits of technology

It enables quick and secure installation and removal of sensors without the need for additional tools, reducing maintenance workload, ensuring the lifespan of the frame, and preventing sensor detachment and accidental impacts, while providing safety redundancy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224580951U_ABST
    Figure CN224580951U_ABST
Patent Text Reader

Abstract

This application discloses a frame structure for an integrated environmental monitoring smart component, relating to a smart frame. It includes a main frame integrally formed from bent steel plate and adapted to the component panel. The main frame has mounting grooves adapted to a connecting frame formed by a first U-shaped bend and a second U-shaped bend. The connecting frame is provided with double slots for connecting mounting brackets. The advantages of this application are: the use of double slots and the cooperation of protrusions on the support ring column enables modular, one-step installation of the sensor; the disassembly and installation process requires no additional tools or disassembly of the main frame, saving time and effort, and does not affect the service life of the main frame and the component; the axially misaligned locking slots and the double-layer anti-detachment design on the double slots not only ensure the installation stability of the sensor but also avoid the risk of the sensor falling off due to impact in case of accidental damage.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to a smart border, and more particularly discloses a smart component border structure for integrated environmental monitoring. Background Technology

[0002] With the deep integration of IoT technology and environmental monitoring needs, integrated and intelligent environmental monitoring components are increasingly widely used in smart cities, industrial IoT, agricultural ecological monitoring and other fields. These components usually need to be deployed outdoors or in complex working environments for a long time. Their frame structure not only needs to undertake mechanical fixing and protection functions, but also needs to meet multiple requirements such as sensor installation, cable laying, sealing protection and modular expansion.

[0003] However, the existing environmental monitoring component frame structure has the following drawbacks: Traditional frames mostly use bolts to fix various sensors, so when a sensor fails and needs to be replaced, the entire frame usually needs to be disassembled before the sensor can be removed. After the sensor is installed, the frame needs to be reinstalled. The whole process is quite complicated, and maintenance personnel need to carry additional tools to complete the work. It also affects the service life of the components and the frame. In addition, some of the original sensors on the frame need to be recalibrated and repositioned to work properly, which increases the workload. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this application is to provide a smart component frame structure that allows for modular installation and disassembly of sensors while ensuring their connection stability.

[0005] To achieve the above objectives, the technical solution adopted in this application is as follows: a smart component frame structure for integrated environmental monitoring, including a main frame integrally formed by bending a steel plate and adapted to the component panel, wherein the main frame forms an installation groove adapted to the connecting frame through a first U-shaped bend and a second U-shaped bend, and the connecting frame is provided with a double slot for connecting the mounting bracket.

[0006] As a preferred embodiment, the dual slot includes a first latch, a first anti-disengagement slot, a second latch, and a second anti-disengagement slot arranged sequentially. The first latch and the second latch have the same structure, but their projections in the axial direction of the dual slot do not coincide.

[0007] As a preferred embodiment, the mounting bracket includes a support ring column, one end of which is provided with a protrusion adapted to the first bayonet, and the other end is fixedly provided with a mounting plate, the mounting plate being provided with a first threading hole communicating with the interior of the support ring column.

[0008] Further preferably, the outer diameter of the support ring is adapted to the inner diameter of the double slot, and the height of the support ring is not less than the depth of the double slot from the first slot to the second anti-disengagement slot.

[0009] Further preferably, the mounting plate is provided with a plurality of connection holes, which are used to fix the environmental monitoring sensor by screws or bolts.

[0010] As a preferred embodiment, the connecting frame is provided with a second threading hole corresponding to the dual slot, and the diameter of the second threading hole is not less than the diameter of the first threading hole.

[0011] Further preferably, the back side of the connecting frame is provided with a plurality of threaded bosses, which are used to fix the control panel or power supply equipment by screws.

[0012] Further preferably, a sealing strip is provided at the point on the connecting frame where it mates with the first U-shaped bend and the second U-shaped bend.

[0013] Further preferably, both ends of the connecting frame are provided with connecting cavities, and the connecting cavities are opened only on one side of the connecting frame end, and the connecting cavities are used to connect with corner brackets.

[0014] As a preferred embodiment, the main frame is provided with a first cavity and a second cavity on both sides of the mounting groove.

[0015] As a preferred embodiment, the dual slots are also fitted with sealing plugs.

[0016] As a preferred embodiment, the main frame is bent into a connecting groove for connection with the component panel.

[0017] As a preferred embodiment, the main frame is also formed with a mounting portion for fixed connection with an external bracket.

[0018] Compared with the prior art, the beneficial effects of this application are as follows:

[0019] (1) The combination of double slots and protrusions on the support ring column enables modular one-step installation of the sensor. No additional tools are required for disassembly and installation, and the main frame does not need to be disassembled. This saves time and effort and does not affect the service life of the main frame and components.

[0020] (2) The design of the axial misalignment of the double slot and the two-layer anti-detachment slot not only ensures the installation stability of the sensor, but also avoids the risk of the sensor falling off due to impact in case of accident.

[0021] (3) The main frame is integrally molded and the design of the first cavity and the second cavity ensures the strength of the main body while reducing the weight. At the same time, the cavity design allows the main frame to have a buffer space, which avoids direct damage to the connecting frame when it is accidentally impacted in the corresponding direction, and has safety redundancy. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0023] Figure 2 This is an exploded view of the overall structure of this utility model.

[0024] Figure 3 This is a cross-sectional view of the double slot of this utility model.

[0025] Figure 4 yes Figure 1 A magnified view of part A.

[0026] Figure 5 This is a schematic diagram of the main frame structure of this utility model.

[0027] Figure 6 This is a schematic diagram of the back structure of the connecting frame of this utility model.

[0028] Figure 7 This is a schematic diagram of the mounting bracket structure of this utility model.

[0029] In the diagram: 1. Main frame; 11. Mounting groove; 12. First U-shaped bend; 13. Second U-shaped bend; 14. First cavity; 15. Second cavity; 16. Connecting groove; 17. Mounting part; 2. Connecting frame; 21. Double slot; 211. First bayonet; 212. First anti-detachment groove; 213. Second bayonet; 214. Second anti-detachment groove; 22. Connecting cavity; 23. Second wire hole; 24. Threaded boss; 3. Mounting bracket; 31. Support ring column; 32. Protrusion; 33. Mounting plate; 34. Connecting hole; 35. First wire hole; 4. Sealing plug; 5. Sealing strip. Detailed Implementation

[0030] The present application will be further described below with reference to specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0031] In the description of this application, it should be noted that the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., which indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of this application.

[0032] It should be noted that the terms "first," "second," etc., in the specification and claims of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.

[0033] The terms “comprising” and “having”, and any variations thereof, in the specification and claims of this application are intended to cover non-exclusive inclusion, for example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such process, method, product, or device.

[0034] A preferred embodiment of this application, such as Figures 1 to 7 As shown, an integrated environmental monitoring smart component frame structure includes a main frame 1 integrally formed by bending a steel plate and adapted to the component panel. The main frame 1 has a connecting groove 16 bent to connect with the component panel. The main frame 1 forms an installation groove 11 adapted to the connecting frame 2 through a first U-shaped bend 12 and a second U-shaped bend 13. The connecting frame 2 is provided with a double slot 21 for connecting a mounting bracket 3. By bending to form the opposite first U-shaped bend 12 and second U-shaped bend 13, the cavity structure of the existing conventional frame profile is changed to the installation groove 11 structure of this application. In conjunction with the connecting frame 2, the overall structural strength of the frame is guaranteed, and the functional design of the connecting frame 2 enables the frame to have expansion functions. In this application, the connecting frame 2 has the function of integrating environmental monitoring sensors.

[0035] Furthermore, such as Figure 3 As shown, the dual slot 21 includes a first slot 211, a first anti-detachment slot 212, a second slot 213, and a second anti-detachment slot 214 arranged sequentially. The first slot 211 and the second slot 213 have the same structure, but their projections in the axial direction of the dual slot 21 do not coincide, i.e., they are misaligned. This arrangement not only allows for quick connection and disassembly of the mounting bracket 3, but also the double-layer anti-detachment design can prevent the mounting bracket 3 from accidentally falling off, ensuring the stability of the installation.

[0036] like Figure 2 and Figure 3 As shown, since the anti-disengagement groove is designed as a complete ring, there is no restriction on the rotation direction after the mounting bracket 3 is inserted into the slot. In practical applications, this design without directional restriction is not conducive to implementation by those skilled in the art. For example, during disassembly, those skilled in the art cannot determine whether the protrusion 32 of the mounting bracket 3 has been rotated to the slot position, which will cause some trouble in actual implementation. Based on this problem, in a more preferred embodiment, the slot and the anti-disengagement groove are further defined. There are two first slots 211, and the angle formed by the line connecting them to the axis of the double slot 21 is 180°. The second slots 213 are offset from the first slots 211 by 90°, that is, the line connecting the two first slots 211 and the line connecting the two second slots 213 are at the same angle. The projection of the double slot 21 along the axial direction is perpendicular. The first anti-detachment slot 212 is two quarter-circle arc slots, which connect the first bayonet 211 and the second bayonet 213 respectively. The second anti-detachment slot 214 is also two quarter-circle arc slots, one end of which connects to the second bayonet 213. The projections of the second anti-detachment slot 214 and the first anti-detachment slot 212 along the axial direction of the double slot 21 coincide. Through the above settings, the anti-detachment slots are ensured to have a starting position and an ending position, which is beneficial to the actual operation of those skilled in the art. At the same time, due to the above design, when the mounting bracket 3 is installed, it is installed in the double slot 21 in the state it was in when it was installed by the operation method of "insertion-rotation 90°-insertion again-reverse rotation 90°", thus avoiding the twisting of the internal wire harness.

[0037] In this embodiment, as Figure 7 As shown, the mounting bracket 3 includes a support ring post 31. One end of the support ring post 31 is provided with a protrusion 32 that matches the first bayonet 211. The outer diameter of the support ring post 31 matches the inner diameter of the double slot 21. The height of the support ring post 31 is not less than the depth of the double slot 21 from the first bayonet 211 to the second anti-disengagement groove 214. Under the condition that the processing accuracy allows, the height of the support ring post 31 is set to be the same as this depth, which can ensure the tightness of the connection between the mounting bracket 3 and the double slot 21 and further improve the sealing effect after installation.

[0038] Furthermore, a mounting plate 33 is fixedly provided at the other end of the support ring column 31. The mounting plate 33 is provided with a plurality of connection holes 34. The connection holes 34 are used to fix the environmental monitoring sensor by screws or bolts. In practical applications, some sensors have mounting bases and can be directly connected to the matching mounting plate 33. Some sensors without mounting bases can also be fixed by bonding, welding or other methods. In this way, when replacing, only the mounting bracket 3 needs to be replaced without disassembling the main frame 1.

[0039] Furthermore, the mounting plate 33 is provided with a first through hole 35 communicating with the inside of the support ring column 31. The connecting frame 2 is provided with a second through hole 23 corresponding to the double slot 21. The diameter of the second through hole 23 is not less than the diameter of the first through hole 35. The back side of the connecting frame 2 is provided with a plurality of threaded bosses 24. The threaded bosses 24 are used to fix the control panel or power supply device with screws. Due to the provision of the first through hole 35 and the second through hole 23, the sensor connection lines can pass through the first through hole 35 and the second through hole 23 and run from inside the frame, avoiding the risk of corrosion and damage that may occur due to exposed cables. At the same time, since the control panel or power supply device can be installed on the back side of the connecting frame 2, those skilled in the art can set appropriate heat dissipation holes to prevent rainwater and dust from easily entering while meeting the heat dissipation function. This is also common knowledge known to those skilled in the art.

[0040] In this application, such as Figure 4 As shown, sealing strips 5 are provided at the joints of the connecting frame 2 with the first U-shaped bend 12 and the second U-shaped bend 13. The sealing strips 5 can be installed on the connecting frame 2 by means of bonding, embedding or other methods. This is a conventional technical means in the field. The sealing strips 5 can be in the form of multi-layer sealing to enhance the connection and sealing between the connecting frame 2 and the main frame 1, prevent rainwater and dust from entering, and protect internal cables or electronic components.

[0041] Furthermore, both ends of the connecting frame 2 are provided with connecting cavities 22. The connecting cavity 22 is only open on one side of the end of the connecting frame 2. The connecting cavity 22 is used to connect with the corner bracket, thereby realizing the connection of several main frame 1 to form a complete frame assembly. Of course, in order to make the connection more seamless, the main frame 1 and the connecting cavity 22 of the connecting frame 2 can be cut if necessary. This is also common knowledge known to those skilled in the art.

[0042] Furthermore, the main frame 1 is provided with a first cavity 14 and a second cavity 15 on both sides of the mounting groove 11. This design provides the main frame 1 with a buffer space, which avoids direct damage to the connecting frame 2 when it is accidentally impacted in the corresponding direction, thus protecting the sensors and corresponding electronic components and providing safety redundancy.

[0043] Furthermore, the dual slot 21 is also equipped with a sealing plug 4. In the event of having extra dual slots 21 or temporarily disassembling the sensor, the sealing plug 4 can be set to prevent possible rainwater and dust from entering. When the dual slot 21 needs to be used, the sealing plug 4 can also be easily removed without replacing the entire connecting frame 2.

[0044] In another embodiment, the main frame 1 is further provided with a mounting part 17 for fixed connection with an external bracket. For example, the frame structure of this application is provided on the photovoltaic panel, and the mounting part 17 can be connected and fixed with the photovoltaic bracket to ensure that the photovoltaic panel is installed stably.

[0045] The basic principles, main features, and advantages of this application have been described above. Those skilled in the art should understand that this application is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this application. Various changes and modifications can be made to this application without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection claimed by this application is defined by the appended claims and their equivalents.

Claims

1. A frame structure for an integrated environmental monitoring smart component, comprising a main frame integrally formed by bending a steel plate and adapted to the component panel, characterized in that, The main frame has a mounting groove that matches the connecting frame formed by a first U-shaped bend and a second U-shaped bend. The connecting frame is provided with a double slot for connecting the mounting bracket.

2. The frame structure of an integrated environmental monitoring intelligent component as described in claim 1, characterized in that, The dual slot includes a first slot, a first anti-detachment slot, a second slot, and a second anti-detachment slot arranged sequentially. The first slot and the second slot have the same structure, but their projections in the axial direction of the dual slot do not coincide.

3. The frame structure of an integrated environmental monitoring intelligent component as described in claim 2, characterized in that, The mounting bracket includes a support ring column. One end of the support ring column is provided with a protrusion that matches the first bayonet, and the other end is fixedly provided with a mounting plate. The mounting plate is provided with a first threading hole that communicates with the interior of the support ring column.

4. The frame structure of an integrated environmental monitoring intelligent component as described in claim 3, characterized in that, The outer diameter of the support ring is adapted to the inner diameter of the double slot, and the height of the support ring is not less than the depth of the double slot from the first slot to the second anti-disengagement slot.

5. The frame structure of an integrated environmental monitoring intelligent component as described in claim 3, characterized in that, The mounting plate is provided with a number of connection holes, which are used to fix the environmental monitoring sensor by screws or bolts.

6. The frame structure of an integrated environmental monitoring intelligent component as described in claim 3, characterized in that, A second threading hole is provided on the connecting frame corresponding to the dual slot, and the diameter of the second threading hole is not less than the diameter of the first threading hole.

7. The frame structure of an integrated environmental monitoring intelligent component as described in claim 1, characterized in that, The back side of the connecting frame is provided with several threaded bosses, which are used to fix the control panel or power supply equipment by screws.

8. The frame structure of an integrated environmental monitoring intelligent component as described in claim 1, characterized in that, Sealing strips are provided at the points on the connecting frame where they mate with the first U-shaped bend and the second U-shaped bend.

9. The frame structure of an integrated environmental monitoring intelligent component as described in claim 1, characterized in that, Both ends of the connecting frame are provided with connecting cavities, and the connecting cavities are only opened on one side of the connecting frame end, and the connecting cavities are used to connect with corner brackets.

10. The frame structure of an integrated environmental monitoring intelligent component as described in claim 1, characterized in that, The main frame has a first cavity and a second cavity respectively located on both sides of the mounting groove.