Pressure sensor with guide wheels

By integrating guide wheels and adjustment components onto the pressure sensor, the problem of guide wheels affecting the accuracy of tension sensing in existing technologies is solved, achieving higher accuracy in line tension sensing.

CN224581041UActive Publication Date: 2026-07-31TAIZHOU HANRUI TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAIZHOU HANRUI TECHNOLOGY CO LTD
Filing Date
2025-10-09
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing pressure sensors require additional guide wheels during the wire winding process, which affects the accuracy of tension sensing.

Method used

A pressure sensor with a guide wheel was designed. By integrating the guide wheel and adjustment components into the pressure sensor body, and using the combination of a ring-shaped sensitive element and a guiding mechanism, the line can be guided and elastically supported, and the tension of the line can be directly sensed.

Benefits of technology

This improves the accuracy of the pressure sensor in sensing line tension and avoids the influence of additional guide wheels on tension sensing.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a pressure sensor with a guide wheel, comprising: a pressure sensor body with a fixing pin at one end; the pressure sensor body includes an annular sensitive element, and a guide mechanism is provided outside the annular sensitive element. The guide mechanism includes: a guide wheel body sleeved on one end of the pressure sensor body; a bearing fixed between the guide wheel body and the pressure sensor body; and multiple adjustment components arranged in a ring array on the inner wall of the guide wheel body. This utility model, through the cooperative arrangement of the annular sensitive element and the guide mechanism, allows the line to be guided in the middle of the guide wheel body and provides elastic support for the line. Under the tension of the line, the adjustment components press the annular sensitive element, facilitating the pressure sensor body to directly sense the tension of the line and improving the accuracy of the pressure sensor in sensing the line tension.
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Description

Technical Field

[0001] This utility model relates to the field of pressure sensor technology, and in particular to a pressure sensor with a guide wheel. Background Technology

[0002] A pressure sensor is a device or apparatus that can sense pressure signals and convert them into usable electrical signals according to certain rules. Pressure sensors are one of the most commonly used sensors in industrial practice and are widely used in various industries.

[0003] Existing pressure sensors typically consist of a pressure-sensitive element and a signal processing unit. When pressure sensors are used in the wire winding process, they are required to sense the tension of the wire. However, existing pressure sensors are standalone devices, requiring the addition of guide wheels on the winding equipment so that the wire tension can act on the pressure-sensitive element of the pressure sensor. The additional guide wheels not only affect the tension of the wound wire but also easily affect the accuracy of the pressure sensor in sensing the wire tension. Utility Model Content

[0004] The purpose of this invention is to provide a pressure sensor with a guide wheel to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a pressure sensor with a guide wheel, comprising:

[0006] The pressure sensor body has a fixing pin fixedly inserted at one end;

[0007] The pressure sensor body includes an annular sensing element for sensing external pressure. A guide mechanism is provided outside the annular sensing element, and the guide mechanism includes:

[0008] The guide wheel body is fitted onto one end of the pressure sensor body;

[0009] The bearing is fixed between the guide wheel body and the pressure sensor body;

[0010] Multiple adjustment components are arranged in a circular array on the inner wall of the guide wheel body, and the adjustment components are used for elastic support of the line.

[0011] Preferably, the annular sensitive element is fixedly inserted into one end of the pressure sensor body, and the top cap of the fixing nail is snapped into one end of the guide wheel body.

[0012] Preferably, the guide wheel body is sleeved on the outside of the annular sensitive element, and the plurality of adjustment components are arranged in a ring array and attached to the outer wall diaphragm of the annular sensitive element.

[0013] Preferably, the adjustment component includes:

[0014] A load-bearing structure, wherein multiple load-bearing structures are arranged in a circular array in the middle of the guide wheel body, and the lines of the load-bearing structure for guiding are in contact with the guide wheel body;

[0015] Compression spring, which is installed on the outer wall of the load-bearing structure;

[0016] Positioning grooves, a plurality of the positioning grooves are arranged in a ring array in the middle of the guide wheel body;

[0017] The pressure rod, which is sleeved inside the compression spring, is used to press the annular sensitive element;

[0018] Multiple limiting blocks are slidably interlocked with the outer walls of the pressure rod on both sides.

[0019] Preferably, the load-bearing structure includes:

[0020] A support block is fixed to one end of the pressure rod; the support block is slidably connected to the inner wall of the guide wheel body;

[0021] An elastic block is fixed to the outer wall of the bearing block, and the outer wall of the elastic block is in contact with the inner wall of the guide wheel body.

[0022] Preferably, one end of the compression spring is fixedly connected to the outer wall of the bearing block, and the other end of the compression spring is fixedly connected to the inner wall of the positioning groove.

[0023] Preferably, the plurality of pressure rods are arranged in a ring array and slidably interlocked with the inner wall of the guide wheel body, and two adjacent limiting blocks are fixedly connected to one end of the inner wall of the positioning groove.

[0024] The technical effects and advantages of this utility model are as follows:

[0025] This invention utilizes a combination of a ring-shaped sensitive element and a guiding mechanism. By adjusting the ring array, the inner cavity of the guide wheel body is filled, allowing the lines to be guided in the middle of the guide wheel body and providing elastic support for the lines. Under the tension of the lines, the adjusting component presses the ring-shaped sensitive element, enabling the pressure sensor body to directly sense the tension of the lines and improving the accuracy of the pressure sensor in sensing the tension of the lines. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0027] Figure 2 This is a schematic diagram of the overall front structure of this utility model.

[0028] Figure 3This is a side sectional view of the guide wheel body of this utility model.

[0029] Figure 4 This utility model Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0030] In the diagram: 1. Pressure sensor body; 2. Fixing pin; 3. Ring-shaped sensitive element; 4. Guide mechanism; 41. Guide wheel body; 42. Bearing; 43. Adjustment assembly; 431. Bearing structure; 4311. Bearing block; 4312. Elastic block; 432. Compression spring; 433. Positioning groove; 434. Pressure rod; 435. Limiting block. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] This utility model provides, for example Figure 1-4 The pressure sensor with guide wheel shown includes:

[0033] The pressure sensor body 1 includes an annular sensitive element 3, which is used to sense external pressure. The annular sensitive element 3 has an annular structure and is a sensitive element whose electrical parameters change with the change of external pressure. A metal sensing diaphragm is provided on the outer wall of the annular sensitive element 3. Under external pressure, it can complete the information conversion function by changing the resistance value, thereby realizing pressure sensing.

[0034] The annular sensitive element 3 is provided with a guide mechanism 4. The guide mechanism 4 includes a guide wheel body 41, a bearing 42 and multiple adjustment components 43. The guide wheel body 41 is sleeved on one end of the pressure sensor body 1 and on the outside of the annular sensitive element 3. The bearing 42 is fixed between the guide wheel body 41 and the pressure sensor body 1. By setting the bearing 42, the guide wheel body 41 can be stably rotated at one end of the pressure sensor body 1, so that the guide wheel body 41 can be used as a line guide.

[0035] Multiple adjustment components 43 are arranged in a ring array on the inner wall of the guide wheel body 41. The adjustment components 43 are used for the elastic support of the line. The multiple adjustment components 43 are arranged in a ring array and are attached to the outer wall diaphragm of the ring sensitive element 3.

[0036] The adjustment assembly 43 includes: a bearing structure 431, a compression spring 432, a positioning groove 433, a pressure rod 434, and multiple limiting blocks 435. The positioning groove 433 is composed of two circular grooves with different diameters. The multiple bearing structures 431 are arranged in a ring array in the middle of the guide wheel body 41. The bearing structure 431 is used to guide the line to fit against the guide wheel body 41. The bearing structure 431 includes a bearing block 4311 and an elastic block 4312. The bearing block 4311 is fixed to one end of the pressure rod 434 and is slidably connected to the inner wall of the guide wheel body 41. The elastic block 4312 is fixed to the outer wall of the bearing block 4311. The elastic block 4312 is made of rubber and its outer wall fits against the inner wall of the guide wheel body 41. The elastic block 4312 prevents the wound line from getting stuck in the inner cavity of the guide wheel body 41, so that the line can move stably between the multiple bearing blocks 4311 and the inner cavity of the guide wheel body 41.

[0037] A compression spring 432 is disposed on the outer wall of the bearing structure 431. One end of the compression spring 432 is fixedly connected to the outer wall of the bearing block 4311, and the other end of the compression spring 432 is fixedly connected to the inner wall of the positioning groove 433. The elasticity of the compression spring 432 facilitates elastic pushing of the bearing block 4311, resulting in a circle with different diameters formed by multiple bearing blocks 4311. This allows for a certain degree of tension adjustment of the guide line, preventing it from becoming too taut and breaking. Multiple positioning grooves 433 are arranged in a ring array in the middle of the guide wheel body 41. A pressure rod 434 is sleeved in the inner cavity of the compression spring 432 and is used to press the annular sensitive element 3. Multiple pressure rods... The rods 434 are arranged in a ring array and are slidably inserted into the inner wall of the guide wheel body 41. When the lines are guided in the inner cavity of the guide wheel body 41, the lines are pressed against the inner wall of the bearing block 4311. When lines with different tensions are pressed against the inner wall of the bearing block 4311, one end of the pressure rod 434 applies different degrees of pressure to the outer wall of the ring sensitive element 3, which facilitates the tension sensing of lines with different tensions. Two adjacent limit blocks 435 are fixedly connected to one end of the inner wall of the positioning groove 433. Multiple limit blocks 435 are slidably inserted into the outer sides of the pressure rod 434 respectively. The stability of the position of the pressure rod 434 is improved by the limit blocks 435.

[0038] The annular sensitive element 3 is fixedly inserted into one end of the pressure sensor body 1. A fixing nail 2 is fixedly connected to one end of the pressure sensor body 1. The top cap of the fixing nail 2 is snapped into one end of the guide wheel body 41, which facilitates the reinforcement of the position of the guide wheel body 41.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pressure sensor with a guide wheel, including: The pressure sensor body (1) has a fixing nail (2) fixedly inserted at one end; The pressure sensor body (1) is characterized by having an annular sensing element (3) for sensing external pressure, and a guide mechanism (4) provided outside the annular sensing element (3), the guide mechanism (4) comprising: The guide wheel body (41) is sleeved on one end of the pressure sensor body (1); The bearing (42) is fixed between the guide wheel body (41) and the pressure sensor body (1); Multiple adjustment components (43) are arranged in a ring array on the inner wall of the guide wheel body (41), and the adjustment components (43) are used for elastic support of the line.

2. The belt guide pressure sensor according to claim 1, characterized in that The annular sensitive element (3) is fixedly inserted into one end of the pressure sensor body (1), and the top cap of the fixing nail (2) is snapped into one end of the guide wheel body (41).

3. The belt guide pressure sensor of claim 2, wherein, The guide wheel body (41) is sleeved on the outside of the annular sensitive element (3), and a plurality of the adjustment components (43) are arranged in a ring array and attached to the outer wall diaphragm of the annular sensitive element (3).

4. The belt guide pressure sensor of claim 2, wherein, The adjustment component (43) includes: The load-bearing structure (431) is arranged in a ring array in the middle of the guide wheel body (41), and the lines of the load-bearing structure (431) for guiding are in contact with the guide wheel body (41). Compression spring (432) is disposed on the outer wall of the load-bearing structure (431); Positioning grooves (433), a plurality of the positioning grooves (433) are arranged in a ring array in the middle of the guide wheel body (41); The pressure rod (434) is sleeved in the inner cavity of the compression spring (432) and is used to press the annular sensitive element (3); Multiple limiting blocks (435) are slidably interlocked with the outer walls of the pressure rod (434).

5. The belt guide pressure sensor of claim 4, wherein, The load-bearing structure (431) includes: A support block (4311) is fixed to one end of a pressure rod (434); the support block (4311) is slidably connected to the inner wall of the guide wheel body (41); An elastic block (4312) is fixed to the outer wall of the bearing block (4311), and the outer wall of the elastic block (4312) is in contact with the inner wall of the guide wheel body (41).

6. The belt guide pressure sensor of claim 5, wherein, One end of the compression spring (432) is fixedly connected to the outer wall of the bearing block (4311), and the other end of the compression spring (432) is fixedly connected to the inner wall of the positioning groove (433).

7. The belt guide pressure sensor of claim 5, wherein, Multiple pressure rods (434) are arranged in a ring array and are slidably inserted into the inner wall of the guide wheel body (41). Two adjacent limiting blocks (435) are fixedly connected to one end of the inner wall of the positioning groove (433).