Visual inspection component and visual inspection device having the visual inspection component

By designing a rotatable vision inspection component and a robotic arm drive, the problem of low efficiency in the inspection of threaded inserts in the prior art has been solved, achieving efficient and accurate threaded insert inspection, reducing the false alarm rate and expanding the inspection range.

CN224581387UActive Publication Date: 2026-07-31XIAOMI EV TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIAOMI EV TECH CO LTD
Filing Date
2025-08-28
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing technology requires checking whether the threaded insert has a thread first, and then checking whether the threaded insert has a tail shank, when inspecting threaded inserts, resulting in low inspection efficiency.

Method used

A vision inspection component has been designed, including a rotatable image acquisition component and an illumination component. By making the optical axis of the image acquisition component form a predetermined angle with the center line of the inspected part, multiple features of the threaded tooth sleeve can be acquired simultaneously without entering the inspection hole. Combined with a robotic arm drive component, the inspection efficiency and accuracy are improved.

Benefits of technology

It improves detection efficiency, reduces detection steps, enhances detection accuracy and precision, reduces false alarm rate, and expands detection range.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224581387U_ABST
    Figure CN224581387U_ABST
Patent Text Reader

Abstract

This utility model discloses a visual inspection component and a visual inspection device having the visual inspection component. The visual inspection component includes: a support; and a first image acquisition member, the first image acquisition member being rotatably disposed on the support so that the optical axis of the first image acquisition member can form a predetermined angle with the center line of the object being inspected. The visual inspection component of this utility model has the advantages of high inspection efficiency, fewer inspection steps, ease of operation, and accurate inspection.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of visual inspection technology, specifically to a visual inspection component and a visual inspection device having the visual inspection component. Background Technology

[0002] When using visual inspection technology to inspect threaded inserts, it is necessary to first check for the presence of threaded inserts, and then check for the presence of a shank. To check for the presence of a shank, the camera needs to be inserted deep into the blind hole, resulting in low inspection efficiency. Utility Model Content

[0003] This invention aims to at least partially solve one of the technical problems in the related art. To this end, this invention proposes a visual inspection component and a visual inspection device having the visual inspection component.

[0004] The visual inspection component of this utility model includes: a bracket; and a first image acquisition member, wherein the first image acquisition member is rotatably disposed on the bracket so that the optical axis of the first image acquisition member can form a predetermined angle with the center line of the object being inspected.

[0005] The visual inspection component of this invention has the advantages of high inspection efficiency, fewer inspection steps, easy operation, and accurate inspection.

[0006] Optionally, the visual detection component further includes a first illumination element, which is linked to the first image capturing element so that the first image capturing element and the first illumination element rotate synchronously.

[0007] Optionally, the first illumination element is positioned around the first image capturing element.

[0008] Optionally, the visual inspection component further includes: a first mounting member rotatably disposed on the bracket, the first mounting member including a first mounting portion and a second mounting portion connected together, a first clamping cavity defining a first image capturing member clamped in the first clamping cavity; and a first illumination mounting member disposed on the second mounting portion, the first illumination element disposed on the first illumination mounting member.

[0009] Optionally, the bracket includes: a frame, the frame including a first mounting flange; and a second mounting member, the second mounting member being rotatably disposed on the first mounting flange, and the first image capturing member being disposed on the second mounting member.

[0010] Optionally, one of the first mounting flange and the second mounting member is provided with a first arc groove, and the vision detection component further includes a first locking member that passes through the first arc groove and the other of the first mounting flange and the second mounting member.

[0011] Optionally, the visual detection component further includes a second image capturing element disposed on the bracket.

[0012] Optionally, the second image capturing element is rotatably mounted on the bracket, and the visual detection component further includes a second illumination element, which is arranged around the second image capturing element, wherein the second illumination element and the second image capturing element are linked so that the second image capturing element and the second illumination element rotate synchronously.

[0013] Optionally, the visual inspection component further includes: a third mounting member rotatably disposed on the bracket, the third mounting member including a third mounting portion and a fourth mounting portion connected together, defining a second clamping cavity between the third mounting portion and the fourth mounting portion, the second image capturing member being clamped in the second clamping cavity; and a second illumination mounting member disposed on the fourth mounting portion, the second illumination element being disposed on the second illumination mounting member.

[0014] Optionally, the bracket includes: a frame body, the frame body including a second mounting flange; and a fourth mounting member, the fourth mounting member being rotatably disposed on the second mounting flange, and the second image capturing member being disposed on the fourth mounting member.

[0015] Optionally, one of the second mounting flange and the fourth mounting member is provided with a second arcuate groove, and the vision detection assembly further includes a second locking member that passes through the second arcuate groove and the other of the second mounting flange and the fourth mounting member.

[0016] Optionally, the predetermined included angle is greater than or equal to 4.6 degrees and less than or equal to 5.4 degrees.

[0017] The visual inspection device of this utility model includes: a base; and a visual inspection component, wherein the visual inspection component is the visual inspection component described in this utility model, and the support of the visual inspection component is disposed on the base.

[0018] The visual inspection device of this invention has the advantages of high inspection efficiency, few inspection steps, easy operation, and accurate inspection.

[0019] Optionally, the visual inspection device further includes a driving component disposed on the base and connected to the bracket to drive the visual inspection assembly to move.

[0020] Optionally, the driving component includes a robotic arm, the robotic arm includes a joint, one end of the robotic arm is disposed on the base, and the bracket is disposed on the other end of the robotic arm. Attached Figure Description

[0021] Figure 1 This is a front view of the visual inspection component according to an embodiment of the present utility model;

[0022] Figure 2 This is a perspective view of the visual inspection component according to an embodiment of the present utility model;

[0023] Figure 3 This is a perspective view of the visual inspection component according to an embodiment of the present utility model;

[0024] Figure 4 This is a partial structural schematic diagram of a visual inspection component according to an embodiment of the present utility model;

[0025] Figure 5 This is a partial structural schematic diagram of a visual inspection component according to an embodiment of the present utility model;

[0026] Figure 6 This is a schematic diagram of the structure of the visual inspection device according to an embodiment of the present utility model;

[0027] Figure 7 This is a partial structural schematic diagram of a visual inspection device according to an embodiment of the present utility model. Detailed Implementation

[0028] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0029] The following description, with reference to the accompanying drawings, describes a refrigeration device 1000 according to an embodiment of the present invention. Figures 1-5 As shown, the visual inspection component 100 according to an embodiment of the present invention includes a support 1 and a first image acquisition member 21. The first image acquisition member 21 is rotatably disposed on the support 1 so that the optical axis of the first image acquisition member 21 can form a predetermined angle with the center line of the object being inspected.

[0030] According to the present invention, the visual inspection component 100 rotatably mounts the first image acquisition member 21 on the bracket 1. When imaging the inspected object using the first image acquisition member 21, the first image acquisition member 21 is rotated so that the optical axis of the first image acquisition member 21 forms a predetermined angle with the center line of the inspected object, thereby enabling the simultaneous (one-time) accurate acquisition of multiple features of the inspected object.

[0031] Specifically, the multiple features of the inspected item include: at least two features opposite each other in a direction parallel to the centerline of the inspected item; and at least one feature located inside the aforementioned at least two features.

[0032] Related technologies first require a camera to acquire at least two of the aforementioned features from the outside of the object being inspected, and then require the camera to penetrate the interior of the object being inspected to acquire at least one of the aforementioned features. This application, by rotating the first image acquisition member 21 so that its optical axis forms a predetermined angle with the centerline of the object being inspected, can simultaneously and accurately acquire multiple features of the object being inspected, eliminating the need to penetrate the first image acquisition member 21 into the interior of the object being inspected to accurately acquire at least one of the aforementioned features.

[0033] Therefore, the visual inspection component 100 according to the present invention has the advantages of high inspection efficiency, fewer inspection steps, easy operation, and accurate inspection.

[0034] like Figures 1-5 As shown, the visual inspection assembly 100 includes a support 1, a first image acquisition member 21, and a first illumination member 31. The first image acquisition member 21 is rotatably mounted on the support 1 so that the optical axis of the first image acquisition member 21 can form a predetermined angle with the center line of the object being inspected.

[0035] The part being inspected can be a threaded insert (threaded sleeve, threaded insert, threaded insert). The threaded insert fits into a mounting hole (e.g., a blind hole). The annulus and thread of the threaded insert are opposite each other in a direction parallel to the center line of the threaded insert, and the shank of the threaded insert is located inside the annulus and thread and inside the mounting hole.

[0036] The relevant technology first uses a camera to capture the annular and threaded features of the threaded sleeve outside the mounting hole, and then uses the camera to penetrate into the mounting hole to capture the tail shank features of the threaded sleeve.

[0037] This application achieves simultaneous and accurate acquisition of the annular feature (feature 1), thread feature (feature 2), and shank feature (feature 3) of the threaded sleeve by rotating the first image acquisition member 21 to form a predetermined angle with the center line of the threaded sleeve. This eliminates the need for the first image acquisition member 21 to be inserted deep into the mounting hole to accurately acquire the shank feature, thus simplifying the inspection process, improving inspection efficiency, and facilitating inspection operations. Specifically, the presence or absence of the threaded sleeve is determined by features 1, 2, and 3, and the presence or absence of the shank is determined by feature 3.

[0038] Furthermore, since cameras in related technologies need to be inserted deep into the mounting hole, there are strict limitations on the size of the camera. The first image capturing component 21 of this application does not need to be inserted deep into the mounting hole, so the size, model, etc. of the first image capturing component 21 can be selected within a wider range, so as to effectively improve the performance of the first image capturing component 21 and reduce the cost of the first image capturing component 21.

[0039] Optionally, the predetermined included angle is greater than or equal to 4.6 degrees and less than or equal to 5.4 degrees. This allows for more accurate acquisition of the features of the inspected part (e.g., features 1, 2, and 3 of the threaded sleeve), thereby further improving the detection accuracy and precision of the vision inspection component 100 and effectively reducing the false alarm rate.

[0040] Further optionally, the predetermined included angle is greater than or equal to 4.7 degrees and less than or equal to 5.3 degrees. Further optionally, the predetermined included angle is greater than or equal to 4.9 degrees and less than or equal to 5.1 degrees. Further optionally, the predetermined included angle is equal to 5 degrees. This allows for more accurate acquisition of the features of the inspected object, thereby further improving the detection accuracy and precision of the visual inspection component 100 and effectively reducing the false alarm rate.

[0041] The first illumination element 31 and the first image capturing element 21 are linked so that they rotate synchronously. This allows the first illumination element 31 to better illuminate the object being inspected and to provide a better light source for the first image capturing element 21, enabling the first image capturing element 21 to more accurately acquire the features of the object being inspected. This further improves the detection accuracy and precision of the visual inspection component 100 and reduces the false alarm rate.

[0042] like Figures 2-4 As shown, the first illumination element 31 is arranged around the first image capturing element 21. This allows the first illumination element 31 to provide light to the object being inspected and the first image capturing element 21 more evenly, effectively reducing shadows. This enables the first image capturing element 21 to more accurately acquire the features of the object being inspected, thereby further improving the detection accuracy and precision of the visual inspection component 100 and further reducing the false alarm rate.

[0043] The first illumination element 31 may be annular to surround the first image capturing element 21. Furthermore, there may be multiple first illumination elements 31 arranged around the first image capturing element 21. The first illumination element 31 is connected to the first image capturing element 21 for better synchronization with its rotation.

[0044] like Figures 2-4As shown, the visual inspection assembly 100 also includes a first mounting member 4, which is rotatably mounted on the bracket 1. The first mounting member 4 includes a first mounting portion 41 and a second mounting portion 42, which are connected together. A first clamping cavity 43 is defined between the first mounting portion 41 and the second mounting portion 42, and the first image capturing member 21 is clamped in the first clamping cavity 43. This allows for more convenient and more secure mounting of the first image capturing member 21.

[0045] Optionally, the first mounting portion 41 is generally U-shaped, and both ends of the first mounting portion 41 are connected to the second mounting portion 42.

[0046] like Figures 1-4 As shown, the visual inspection assembly 100 also includes a first illumination mounting member 32. The first illumination mounting member 32 is disposed on the second mounting portion 42, and the first illumination element 31 is disposed on the first illumination mounting member 32. This allows for more convenient and more secure installation of the first illumination element 31. Furthermore, by disposing of both the first image capturing member 21 and the first illumination element 31 on the first mounting member 4, and by rotatably disposing the first mounting member 4 on the bracket 1, the first image capturing member 21 and the first illumination element 31 can rotate more accurately and synchronously.

[0047] Optionally, the second mounting portion 42 is perpendicular to the first mounting portion 41, and the first illumination element 31 and the first illumination mounting element 32 are parallel to the first mounting portion 41 (perpendicular to the second mounting portion 42). The optical axis of the first image capturing element 21 is perpendicular to the first mounting portion 41 (parallel to the second mounting portion 42). This allows the first illumination element 31 to be perpendicular to the optical axis of the first image capturing element 21, thereby enabling the first illumination element 31 to better provide light to the object being inspected and the first image capturing element 21.

[0048] like Figure 1 As shown, the visual inspection component 100 also includes a first protective cover 61, which covers the first image capturing member 21, that is, the first image capturing member 21 is disposed inside the first protective cover 61, so as to protect the first image capturing member 21 and prevent the first image capturing member 21 from being damaged.

[0049] Optionally, the first protective cover 61 is disposed within the first mounting member 4, that is, the first mounting member 4 is also disposed within the first protective cover 61, so as to facilitate the installation of the first protective cover 61. The first lighting mounting member 32 and the first lighting member 31 are located outside the first protective cover 61, so as to prevent the first protective cover 61 from blocking the light emitted by the first lighting member 31.

[0050] like Figures 2-4As shown, the bracket 1 includes a frame 11 and a second mounting member 12. The frame 11 includes a first mounting flange 111. The second mounting member 12 is rotatably disposed on the first mounting flange 111, and the first image capturing member 21 is disposed on the second mounting member 12. This allows the first image capturing member 21 to be rotatably disposed on the bracket 1 more conveniently.

[0051] One of the first mounting flange 111 and the second mounting member 12 is provided with a first arc groove 13. The vision inspection assembly 100 also includes a first locking member (not shown in the figure), which passes through the first arc groove 13 and also passes through the other of the first mounting flange 111 and the second mounting member 12. After the optical axis of the first image acquisition member 21 forms a predetermined angle with the center line of the object being inspected, the second mounting member 12 and the first image acquisition member 21 are locked to the first mounting flange 111 (frame 11) by the first locking member, so as to make the position of the first image acquisition member 21 more stable. This allows the first image acquisition member 21 to more accurately acquire the features of the object being inspected, thereby further improving the detection accuracy and precision of the vision inspection assembly 100 and further reducing the false alarm rate.

[0052] like Figures 1-4 As shown, the first mounting flange 111 is provided with a first arc groove 13, the center of which is located on the rotation axis of the second mounting member 12 (first image capturing member 21). The first locking member can be a bolt, which can be loosened before rotating the second mounting member 12 (first image capturing member 21). After the optical axis of the first image capturing member 21 forms a predetermined angle with the center line of the object being detected, the second mounting member 12 and the first image capturing member 21 are locked to the first mounting flange 111 (frame 11) by the bolt. Moreover, when rotating the second mounting member 12 (first image capturing member 21), the first arc groove 13 and the first locking member can also guide the second mounting member 12 (first image capturing member 21).

[0053] like Figures 2-4 As shown, the frame 11 includes two first mounting flanges 111, which are arranged opposite to each other and spaced apart in the extension direction of the rotation axis of the second mounting member 12 (first image capturing member 21). Each first mounting flange 111 is provided with a first arc groove 13.

[0054] The second mounting member 12 includes a plate 121, a first flange 122, and a second flange 123, both of which are disposed on the plate 121. The first flange 122 and the second flange 123 are arranged opposite to each other and spaced apart in the extension direction of the rotation axis of the second mounting member 12 (first image capturing member 21). The first flange 122 is rotatably disposed on one first mounting flange 111, and the second flange 123 is rotatably disposed on the other first mounting flange 111. The first image capturing member 21 is disposed on the plate 121.

[0055] There are two first locking elements. One first locking element passes through the first arc groove 13 of the first flange 122 and the first mounting flange 111, and the other first locking element passes through the first arc groove 13 of the second flange 123 and the other first mounting flange 111. This not only allows the first image capturing element 21 to be more securely mounted on the bracket 1, but also allows the first image capturing element 21 to rotate more stably, so as to more accurately control the angle between the optical axis of the first image capturing element 21 and the center line of the object being inspected, thereby enabling the first image capturing element 21 to more accurately acquire the features of the object being inspected.

[0056] Optionally, the second mounting portion 42 of the first mounting member 4 is connected to the second mounting member 12. For example, the second mounting portion 42 is connected to the plate 121 of the second mounting member 12 so that the first image capturing member 21 is disposed on the plate 121 (second mounting member 12) through the second mounting portion 42.

[0057] like Figure 2 , Figure 3 and Figure 5 As shown, the visual inspection component 100 also includes a second image acquisition element 22, which is disposed on the bracket 1. By providing the second image acquisition element 22, visual inspection of another type of inspected object can be performed using the second image acquisition element 22, thereby enabling the visual inspection component 100 to simultaneously perform visual inspection of two different types of inspected objects, thereby further improving the inspection efficiency and expanding the inspection range of the visual inspection component 100.

[0058] The first image acquisition device 21 and the second image acquisition device 22 can be cameras, video cameras, etc. The field of view of the second image acquisition device 22 is 450mm*300mm, and multiple objects can be detected within the field of view of one second image acquisition device 22.

[0059] Optionally, the second image acquisition member 22 is rotatably mounted on the support 1. Thus, when performing visual inspection of another type of inspected object using the second image acquisition member 22, the second image acquisition member 22 can be rotated to make it finely adjusted so that it faces the other type of inspected object.

[0060] Specifically, the second image acquisition unit 22 can inspect assembly standard parts (such as rivet nuts) to detect the presence or absence of assembly standard parts and whether they are qualified. For example, the vision inspection component 100 can be used for the visual inspection of integrated large die-cast parts, with the first image acquisition unit 21 inspecting threaded sleeves and the second image acquisition unit 22 inspecting rivet nuts.

[0061] like Figures 1-3 as well as Figure 5 As shown, the visual inspection component 100 also includes a second illumination element 33, which is arranged around the second image acquisition element 22. This allows the second illumination element 33 to provide light to the inspected object and the second image acquisition element 22 more uniformly, effectively reducing shadows. This enables the second image acquisition element 22 to more accurately acquire the features of the inspected object, further improving the detection accuracy and precision of the visual inspection component 100 and further reducing the false alarm rate.

[0062] The second illumination element 33 may be ring-shaped to surround the second image capturing element 22. Furthermore, there may be multiple second illumination elements 33 arranged around the second image capturing element 22.

[0063] Optionally, the second illumination element 33 and the second image acquisition element 22 are linked so that the second image acquisition element 22 and the second illumination element 33 rotate synchronously. This allows the second illumination element 33 to better illuminate the object being inspected and to better provide a light source for the second image acquisition element 22, enabling the second image acquisition element 22 to more accurately acquire the features of the object being inspected, thereby further improving the detection accuracy and precision of the visual inspection component 100 and further reducing the false alarm rate.

[0064] The first illumination element 31 is connected to the first image capturing element 21 so as to better rotate synchronously with the first image capturing element 21.

[0065] like Figure 2 , Figure 3 and Figure 5 As shown, the visual inspection assembly 100 also includes a third mounting member 5, which is rotatably mounted on the bracket 1. The third mounting member 5 includes a third mounting portion 51 and a fourth mounting portion 52, which are connected together. A second clamping cavity 53 is defined between the third mounting portion 51 and the fourth mounting portion 52, and the second image capturing member 22 is clamped in the second clamping cavity 53. This allows for more convenient and more secure mounting of the second image capturing member 22.

[0066] Optionally, the third mounting part 51 is generally U-shaped, and both ends of the third mounting part 51 are connected to the fourth mounting part 52.

[0067] like Figures 1-3 as well as Figure 5 As shown, the vision inspection assembly 100 also includes a second illumination mounting member 34. The second illumination mounting member 34 is disposed on the fourth mounting portion 52, and the second illumination element 33 is disposed on the second illumination mounting member 34. This allows for easier and more secure installation of the second illumination element 33. Furthermore, by disposing of both the second image capturing member 22 and the second illumination element 33 on the third mounting member 5, and by rotatably disposing the third mounting member 5 on the bracket 1, the second image capturing member 22 and the second illumination element 33 can rotate more accurately and synchronously.

[0068] Optionally, the fourth mounting portion 52 is perpendicular to the third mounting portion 51, and the second illumination element 33 and the second illumination mounting element 34 are parallel to the third mounting portion 51 (perpendicular to the fourth mounting portion 52). The optical axis of the second image capturing element 22 is perpendicular to the third mounting portion 51 (parallel to the fourth mounting portion 52). This allows the second illumination element 33 to be perpendicular to the optical axis of the second image capturing element 22, thereby enabling the second illumination element 33 to better provide light to the object being inspected and the second image capturing element 22.

[0069] like Figure 1 As shown, the visual inspection component 100 also includes a second protective cover 62, which covers the second image acquisition member 22, that is, the second image acquisition member 22 is disposed inside the second protective cover 62, so as to protect the second image acquisition member 22 and prevent the second image acquisition member 22 from being damaged.

[0070] Optionally, the second protective cover 62 is disposed within the third mounting member 5, i.e., the third mounting member 5 is also disposed within the second protective cover 62, so as to facilitate the installation of the second protective cover 62. The second lighting mounting member 34 and the second lighting member 33 are located outside the second protective cover 62, so as to prevent the second protective cover 62 from blocking the light emitted by the second lighting member 33.

[0071] like Figure 2 , Figure 3 and Figure 5 As shown, the bracket 1 includes a frame 11 and a fourth mounting member 14. The frame 11 includes a second mounting flange 112. The fourth mounting member 14 is rotatably mounted on the second mounting flange 112, and the second image capturing member 22 is mounted on the fourth mounting member 14. This allows the second image capturing member 22 to be rotatably mounted on the bracket 1 more conveniently.

[0072] One of the second mounting flange 112 and the fourth mounting member 14 is provided with a second arcuate groove 15. The vision inspection assembly 100 also includes a second locking member (not shown in the figure), which passes through the second arcuate groove 15 and also passes through the other of the second mounting flange 112 and the fourth mounting member 14. After the second image acquisition member 22 is finely adjusted to be aligned with the object to be inspected, the fourth mounting member 14 and the second image acquisition member 22 are locked to the second mounting flange 112 (frame 11) by the second locking member, so as to make the position of the second image acquisition member 22 more stable. This allows the second image acquisition member 22 to more accurately acquire the features of the object to be inspected, thereby further improving the detection accuracy and precision of the vision inspection assembly 100 and further reducing the false alarm rate.

[0073] like Figures 1-3 as well as Figure 5 As shown, the second mounting flange 112 is provided with a second arcuate groove 15, the center of which is located on the rotation axis of the fourth mounting member 14 (second image capturing member 22). The second locking member can be a bolt, which can be loosened before rotating the fourth mounting member 14 (second image capturing member 22). After the second image capturing member 22 is finely adjusted to be aligned with the object being inspected, the bolt is used to lock the fourth mounting member 14 and the second image capturing member 22 to the second mounting flange 112 (frame 11). Moreover, when rotating the fourth mounting member 14 (second image capturing member 22), the second arcuate groove 15 and the second locking member can also be used to guide the fourth mounting member 14 (second image capturing member 22).

[0074] like Figure 2 , Figure 3 and Figure 5 As shown, the frame 11 includes two second mounting flanges 112, which are arranged opposite to each other and spaced apart in the extension direction of the rotation axis of the fourth mounting member 14 (second image capturing member 22). Each second mounting flange 112 is provided with a second arc groove 15.

[0075] The fourth mounting component 14 includes a plate 141, a first flange 142, and a second flange 143, both of which are disposed on the plate 141. The first flange 142 and the second flange 143 are arranged opposite to each other and spaced apart in the extension direction of the rotation axis of the fourth mounting component 14 (second image capturing component 22). The first flange 142 is rotatably disposed on one second mounting flange 112, and the second flange 143 is rotatably disposed on the other second mounting flange 112. The second image capturing component 22 is disposed on the plate 141.

[0076] There are two second locking elements. One second locking element passes through the second arcuate groove 15 of the first flange 142 and the second mounting flange 112, and the other second locking element passes through the second arcuate groove 15 of the second flange 143 and the other second mounting flange 112. This not only allows the second image capturing element 22 to be more securely mounted on the bracket 1, but also allows the second image capturing element 22 to rotate more stably, so as to more accurately fine-tune the second image capturing element 22 to make it face the object being inspected, thereby enabling the second image capturing element 22 to more accurately acquire the features of the object being inspected.

[0077] Optionally, the fourth mounting portion 52 of the third mounting member 5 is connected to the fourth mounting member 14. For example, the fourth mounting portion 52 is connected to the plate 141 of the fourth mounting member 14 so that the second image capturing member 22 is disposed on the plate 141 (fourth mounting member 14) through the fourth mounting portion 52.

[0078] This utility model also discloses a visual inspection device 1000. For example... Figures 1-7 As shown, the visual inspection device 1000 includes a visual inspection component 100 and a base 200. The support 1 of the visual inspection component 100 is disposed on the base 200.

[0079] Accordingly, the visual inspection device 1000 according to the present invention has the advantages of high inspection efficiency, few inspection steps, easy operation, and accurate inspection.

[0080] Optionally, the visual inspection device 1000 further includes a drive unit disposed on the base 200. The drive unit is connected to the bracket 1 to drive the visual inspection assembly 100 to move, thereby driving the first image acquisition member 21 and the second image acquisition member 22 to move.

[0081] The relevant technologies all utilize fixed cameras (i.e., the cameras cannot move) for visual inspection and include two visual inspection methods. The first visual inspection method uses one or two cameras to capture all the characteristics of multiple inspected items, and then determines the inspection result. The first visual inspection method has low detection accuracy and a high false alarm rate.

[0082] The second visual inspection method uses cameras to inspect each part individually. This involves using multiple cameras to capture the features of multiple parts in a one-to-one correspondence. For example, multiple cameras might be inserted into multiple mounting holes to capture the tailstock features of multiple threaded ferrules. While this second visual inspection method offers higher accuracy, it is extremely costly.

[0083] This application uses a driving component to move the vision inspection assembly 100, thereby sequentially acquiring features of multiple inspected objects by moving the vision inspection assembly 100. This not only effectively improves the detection accuracy and precision of the vision inspection assembly 100 and the vision inspection device 1000, but also significantly reduces the manufacturing and inspection costs of the vision inspection device 1000.

[0084] like Figure 6 As shown, the driving component includes a robotic arm 300, which includes a joint 301. One end of the robotic arm 300 is disposed on the base 200, and the support 1 is disposed on the other end of the robotic arm 300. Thus, the robotic arm 300 can be used to drive the visual inspection component 100 to move, thereby improving the motion accuracy of the visual inspection component 100, and consequently improving the detection accuracy and precision of both the visual inspection component 100 and the visual inspection device 1000.

[0085] like Figure 6 As shown, there are multiple robotic arms 300 and multiple vision inspection components 100. One end of each robotic arm 300 is mounted on a base 200. The supports 1 of the multiple vision inspection components 100 are correspondingly mounted on the other ends of the multiple robotic arms 300. This allows multiple vision inspection components 100 to be used simultaneously to inspect multiple objects, thereby further improving inspection efficiency.

[0086] For example, there are two robotic arms 300 and two vision inspection components 100 to better balance inspection costs and inspection efficiency.

[0087] like Figure 6 and Figure 7 As shown, the vision inspection device 1000 also includes a placement stage 400 on which the workpiece 2000 (part) can be placed. This allows the workpiece 2000 to be placed more stably, thereby enabling more accurate inspection of multiple parts on the workpiece 2000, further improving the inspection accuracy and precision of the vision inspection assembly 100 and the vision inspection device 1000, and further reducing the false alarm rate.

[0088] The visual inspection device 1000 further includes a first clamping unit 501, a second clamping unit 502, a first positioning clamping unit 503, and a second positioning clamping unit 504. The first clamping unit 501 and the second clamping unit 502 cooperate with the placement table 400 to clamp the workpiece 2000, and the first positioning clamping unit 503 and the second positioning clamping unit 504 cooperate with the placement table 400 to position and clamp the workpiece.

[0089] like Figure 6 and Figure 7As shown, the placement table 400 is set at an angle, and correspondingly, the workpiece 2000 is placed at an angle on the placement table 400. The first clamping unit 501 and the second clamping unit 502 are arranged at intervals in the left and right direction and clamp the lower part of the workpiece 2000, while the first positioning clamping unit 503 and the second positioning clamping unit 504 are arranged at intervals in the left and right direction and clamp the upper part of the workpiece 2000.

[0090] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0091] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0092] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0093] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0094] In this utility model, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0095] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A vision inspection assembly, characterized by, include: support; and A first image acquisition element is rotatably mounted on the bracket so that the optical axis of the first image acquisition element can form a predetermined angle with the center line of the object being detected.

2. The vision inspection assembly of claim 1, wherein, It also includes a first lighting element, which is linked to the first image capturing element so that the first image capturing element and the first lighting element rotate synchronously.

3. The vision inspection assembly of claim 2, wherein, The first illumination element is positioned around the first image capturing element.

4. The vision inspection assembly of claim 2, wherein, Also includes: A first mounting member is rotatably disposed on the bracket. The first mounting member includes a first mounting portion and a second mounting portion connected together. A first clamping cavity is defined between the first mounting portion and the second mounting portion. The first image capturing member is clamped in the first clamping cavity. and A first lighting mounting component is disposed on the second mounting portion, and a first lighting element is disposed on the first lighting mounting component.

5. The vision inspection assembly of claim 1, wherein, The support includes: The frame includes a first mounting flange; and A second mounting component is rotatably disposed on the first mounting flange, and the first image capturing component is disposed on the second mounting component.

6. The vision inspection assembly of claim 5, wherein, One of the first mounting flange and the second mounting member is provided with a first arc groove, and the vision detection component further includes a first locking member that passes through the first arc groove and the other of the first mounting flange and the second mounting member.

7. The vision inspection assembly of claim 1, wherein, It also includes a second image capturing element, which is disposed on the bracket.

8. The vision inspection assembly of claim 7, wherein, The second image capturing element is rotatably mounted on the bracket. The visual detection component also includes a second illumination element, which is arranged around the second image capturing element. The second illumination element and the second image capturing element are linked so that the second image capturing element and the second illumination element rotate synchronously.

9. The vision inspection assembly of claim 8, wherein, Also includes: A third mounting member is rotatably disposed on the bracket. The third mounting member includes a connected third mounting portion and a fourth mounting portion, and a second clamping cavity is defined between the third mounting portion and the fourth mounting portion. The second image capturing member is clamped in the second clamping cavity. and The second lighting mounting component is disposed on the fourth mounting part, and the second lighting element is disposed on the second lighting mounting component.

10. The vision inspection assembly of claim 8, wherein, The support includes: The frame, the frame including a second mounting flange; and A fourth mounting component is rotatably disposed on the second mounting flange, and the second image capturing component is disposed on the fourth mounting component.

11. The vision inspection assembly of claim 10, wherein, One of the second mounting flange and the fourth mounting member is provided with a second arc groove, and the vision detection component further includes a second locking member that passes through the second arc groove and the other of the second mounting flange and the fourth mounting member.

12. The visual inspection assembly of any one of claims 1-11, wherein, The predetermined included angle is greater than or equal to 4.6 degrees and less than or equal to 5.4 degrees.

13. A vision inspection apparatus characterized by comprising: include: Base; and A visual inspection component, wherein the visual inspection component is the same as any one of claims 1-12, and the support of the visual inspection component is disposed on the base.

14. The visual inspection device according to claim 13, characterized in that, It also includes a drive unit, which is disposed on the base and connected to the bracket to drive the visual inspection component to move.

15. The vision inspection apparatus of claim 14, wherein, The driving component includes a robotic arm, the robotic arm includes a joint, one end of the robotic arm is disposed on the base, and the bracket is disposed on the other end of the robotic arm.