An x-ray real-time imaging inspection apparatus

Abstract

This utility model belongs to the technical field of detection equipment, specifically relating to an X-ray real-time imaging detection device. It includes a main body of the detection device and a rotating mechanism connected to the top of the main body. The rotating mechanism includes a first motor and an annular slide. The first motor is fixedly connected to the top of the main body, and a first gear is fixedly connected to its output end. A second gear is meshed with the front of the first gear, and a support frame is fixedly connected to the bottom of the second gear via a shaft. The annular slide is fixedly connected to the inner top wall of the main body, and a sliding groove is formed at the bottom of the annular slide. Guide sliders are fixedly connected to both sides of the top of the support frame. This utility model, through the rotating mechanism, utilizes the first motor to drive the support frame to rotate under the action of the annular slide and guide sliders, allowing the detection mechanism to rotate to different positions, thus solving the problem of not being able to perform multi-angle imaging of the object to be detected.

Description

Technical Field

[0001] This utility model belongs to the field of detection equipment technology, specifically an X-ray real-time imaging detection device. Background Technology

[0002] X-rays, also known as X-rays, are a type of high-energy electromagnetic wave with a wavelength shorter than ultraviolet light but longer than gamma rays. X-rays have the ability to penetrate many solid materials, such as building materials and living human tissue. This property makes them widely used in medical diagnosis and materials science, for example, in examining fractures, analyzing chemical elements, and detecting defects in building materials.

[0003] In the prior art, the technical solution with publication number CN217007067U discloses an X-ray real-time imaging inspection device. In this application, the X-ray emitting device is used to emit X-rays onto the product under test, and the flat panel detection device is suitable for acquiring image signals. This greatly improves the efficiency of defect statistics for defective products and enables non-destructive testing of the internal structure of inductors. The transmission internal inspection effect and efficiency are more accurate and comprehensive compared to traditional AOI optical inspection. However, the following problems still exist:

[0004] The aforementioned detection equipment uses an X-ray emitting device to detect internal items. However, during detection, the X-ray emitting device can only slide and cannot perform multi-angle imaging of the items to be detected. Furthermore, the X-ray tube heats up during detection, and excessively high temperatures can affect the use of the device.

[0005] Therefore, a real-time X-ray imaging detection device is proposed to address the above problems. Utility Model Content

[0006] To address the shortcomings of existing technologies and solve the problems of the inability of the aforementioned devices to perform multi-angle imaging of the objects to be inspected and the impact of excessively high X-ray tube temperatures on device operation, a real-time X-ray imaging inspection device is proposed.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An X-ray real-time imaging detection device includes a detection device body and a rotating mechanism connected to the top of the detection device body. The rotating mechanism includes a first motor and an annular slide. The first motor is fixedly connected to the top of the detection device body. A first gear is fixedly connected to the output end of the first motor. A second gear is meshed with the front of the first gear. A support frame is fixedly connected to the bottom of the second gear through a shaft.

[0009] The annular slide is fixedly connected to the top wall inside the main body of the testing equipment. The bottom of the annular slide has an annular groove for sliding. Guide sliders are fixedly connected to both sides of the top of the support frame, and both guide sliders are adapted to the annular groove.

[0010] Preferably, the main body of the detection device includes a first support base, a display screen for displaying images is connected to the left side of the first support base, a control panel for controlling the internal mechanism is provided below the display screen, sliding grooves are provided on both sides of the lower inner wall of the first support base, and a baffle is slidably connected to the front of the first support base.

[0011] Preferably, a detection mechanism is connected to the lower part of the support frame. The detection mechanism includes an X-ray emitter for emitting X-rays and a flat panel detector for receiving signals. The X-ray emitter is fixedly connected to the left side of the support frame, and the flat panel detector is fixedly connected to the right side of the support frame.

[0012] Preferably, a cooling mechanism is connected to the left side of the X-ray emitter. The cooling mechanism includes a cooling box with several air inlets on the left side. A second motor is fixedly connected to the left side of the cooling box, and a drive shaft is fixedly connected to the right side of the second motor. A heat dissipation fan blade is fixedly connected to the outer wall of the drive shaft.

[0013] Preferably, the cooling mechanism further includes a cooling pipe and a grid plate. The cooling pipe is disposed on the right side of the heat dissipation fan blade and is fixedly connected to the cooling box. The bottom of the cooling pipe is connected to a cooling tank for storing coolant. A liquid pump is connected to the right side of the cooling tank. The cooling tank is circulated with the cooling pipe through the liquid pump. A grid plate is fixedly connected to the right side of the cooling box.

[0014] Preferably, a pushing mechanism is connected to the front of the main body of the detection device. The pushing mechanism includes a second support base, and a bidirectional lead screw is movably connected to the front of the second support base. The right side of the bidirectional lead screw is fixedly connected to the output end of a third motor, and both sides of the outer wall of the bidirectional lead screw are threaded with lead screw sliders.

[0015] Preferably, the pushing mechanism further includes several sets of movable rods and movable push plates. Each set of movable rods has two rods arranged in a cross pattern. The frontmost set of movable rods is connected to two lead screw sliders by movable pins, and the rearmost set of movable rods is connected to two sliding sleeve blocks by movable pins.

[0016] The movable push plate is slidably connected to the top of the second support base, and a support slide rod is fixedly connected inside the movable push plate. The outer wall of the support slide rod is slidably connected to two sliding sleeve blocks.

[0017] Preferably, a fixing mechanism is provided behind the movable push plate. The fixing mechanism includes a carrier plate for placing the item to be tested. Sliding blocks are fixedly connected to both sides of the carrier plate, and the sliding blocks are slidably connected to the slide groove.

[0018] Guide slide rods are fixedly connected to both the left and right sides inside the loading plate. Movable sleeve blocks are slidably connected to the outside of the two guide slide rods. Clamping blocks are fixedly connected to the top of the two movable sleeve blocks. Hydraulic oil rods are fixedly connected to the opposite side of the two movable sleeve blocks.

[0019] Compared with the prior art, this utility model provides a real-time X-ray imaging detection device, which has the following beneficial effects:

[0020] 1. This utility model uses a rotating mechanism, in which a first motor drives the support frame to rotate under the action of an annular slide and a guide slider, so that the detection mechanism can rotate to different positions, thus solving the problem of not being able to perform multi-angle imaging of the object to be detected.

[0021] 2. This utility model uses a cooling mechanism, with a second motor controlling the rotation of the cooling fan blades and a liquid pump controlling the circulation of coolant in the cooling pipe, to achieve dual cooling with air and liquid, thus solving the problem of excessively high X-ray tube temperature affecting the use of the device.

[0022] 3. This utility model uses a fixing mechanism and a hydraulic rod to control the clamping blocks to move towards each other, thereby fixing the item to be tested; and uses a pushing mechanism and a third motor to control the movable push plate to move backward, thereby moving the carrying plate, thus solving the problems of fixing and moving the item to be tested. Attached Figure Description

[0023] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0024] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0025] Figure 2 This is a three-dimensional structural diagram of the internal structure of this utility model;

[0026] Figure 3 This is a three-dimensional structural diagram of the carrier plate and its internal structure of this utility model;

[0027] Figure 4 This is a three-dimensional structural diagram of the internal structure of the cooling box of this utility model;

[0028] Figure 5 This is a utility model Figure 2A magnified view of the structure at point A in the middle;

[0029] Figure 6 This is a utility model Figure 2 A magnified schematic diagram of the structure at point B in the middle.

[0030] In the picture:

[0031] 1. Main body of the testing equipment; 101. First support base; 102. Display screen; 103. Control panel; 104. Slide rail; 105. Baffle;

[0032] 2. Rotating mechanism; 201. First motor; 202. First gear; 203. Second gear; 204. Support frame; 205. Annular slide; 206. Guide slider;

[0033] 3. Testing facility; 301. X-ray emitter; 302. Flat panel detector;

[0034] 4. Cooling mechanism; 401. Cooling box; 402. Second motor; 403. Cooling fan blades; 404. Grid plate; 405. Cooling tank; 406. Liquid pump; 407. Cooling pipe;

[0035] 5. Pushing mechanism; 501. Second support base; 502. Two-way lead screw; 503. Third motor; 504. Lead screw slider; 505. Movable rod; 506. Movable push plate; 507. Support slide rod; 508. Sliding sleeve block;

[0036] 6. Fixing mechanism; 601. Loading plate; 602. Sliding block; 603. Guide slide rod; 604. Movable sleeve block; 605. Clamping block; 606. Hydraulic rod. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0038] Specific implementation examples are given below.

[0039] Please see Figures 1-6 This utility model provides an X-ray real-time imaging detection device, including a detection device body 1, a rotating mechanism 2 connected to the top of the detection device body 1, a detection mechanism 3 connected below the support frame 204, a cooling mechanism 4 connected to the left side of the X-ray emitter 301, a pushing mechanism 5 connected to the front of the detection device body 1, and a fixing mechanism 6 provided behind the movable push plate 506.

[0040] like Figure 1 , Figure 2 and Figure 5 As shown, the rotating mechanism 2 includes a first motor 201 and an annular slide 205. The first motor 201 is fixedly connected to the top of the main body 1 of the testing equipment. A first gear 202 is fixedly connected to the output end of the first motor 201. A second gear 203 is meshed with the front of the first gear 202. A support frame 204 is fixedly connected to the bottom of the second gear 203 via a shaft. The annular slide 205 is fixedly connected to the inner top wall of the main body 1 of the testing equipment. An annular groove for sliding is opened at the bottom of the annular slide 205. Guide sliders 206 are fixedly connected to both sides of the top of the support frame 204. Both guide sliders 206 are adapted to the annular groove.

[0041] Through the above scheme: the first motor 201 starts and drives the first gear 202 to rotate. Since the first gear 202 and the second gear 203 are meshed, the second gear 203 drives the support frame 204 to rotate under the cooperation of the guide slider 206 and the ring groove.

[0042] like Figure 1 and Figure 2 As shown, the main body 1 of the detection equipment includes a first support base 101. A display screen 102 for displaying images is connected to the left side of the first support base 101. A control panel 103 for controlling the internal mechanism is provided below the display screen 102. Sliding grooves 104 are provided on both sides of the lower inner wall of the first support base 101. A baffle 105 is slidably connected to the front of the first support base 101. A detection mechanism 3 is connected to the lower part of the support frame 204. The detection mechanism 3 includes an X-ray emitter 301 for emitting X-rays and a flat panel detector 302 for receiving signals. The X-ray emitter 301 is fixedly connected to the left side of the support frame 204, and the flat panel detector 302 is fixedly connected to the right side of the support frame 204.

[0043] The above scheme allows the item to be inspected to enter the inspection equipment by pulling the baffle 105. The X-ray emitter 301 is controlled by the control panel 103 to inspect the item inside the support frame 204. The signal is received by the flat panel detector 302 and imaged on the display screen 102.

[0044] like Figure 2 and Figure 4As shown, a cooling mechanism 4 is connected to the left side of the X-ray emitter 301. The cooling mechanism 4 includes a cooling box 401. Several air inlets are provided on the left side of the cooling box 401. A second motor 402 is fixedly connected to the left side of the cooling box 401. A drive shaft is fixedly connected to the right side of the second motor 402. A cooling fan blade 403 is fixedly connected to the outer wall of the drive shaft. The cooling mechanism 4 also includes a cooling pipe 407 and a grid plate 404. The cooling pipe 407 is located to the right of the cooling fan blade 403 and is fixedly connected to the cooling box 401. A cooling tank 405 for storing coolant is connected to the bottom of the cooling pipe 407. A liquid pump 406 is connected to the right side of the cooling tank 405. The cooling tank 405 is circulated with the cooling pipe 407 through the liquid pump 406. A grid plate 404 is fixedly connected to the right side of the cooling box 401.

[0045] Through the above scheme: the second motor 402 starts, driving the cooling fan blades 403 to rotate, the liquid pump 406 starts, and the coolant in the cooling tank 405 is drawn into the cooling pipe 407 for circulation. In conjunction with the cooling fan blades 403, air enters through the air inlet, is cooled by the cooling pipe 407, and is blown out through the grid plate 404 to cool the X-ray emitter 301.

[0046] like Figure 1 , Figure 2 and Figure 6 As shown, a pushing mechanism 5 is connected to the front of the main body 1 of the testing equipment. The pushing mechanism 5 includes a second support base 501. A bidirectional lead screw 502 is movably connected to the front of the second support base 501. The right side of the bidirectional lead screw 502 is fixedly connected to the output end of the third motor 503. Both sides of the outer wall of the bidirectional lead screw 502 are threadedly connected to lead screw sliders 504. The pushing mechanism 5 also includes several sets of movable rods 505 and movable push plates 506. Each set of movable rods 505 has two rods, which are arranged in a cross pattern. The frontmost set of movable rods 505 is movably pinned to two lead screw sliders 504 respectively. The rearmost set of movable rods 505 is movably pinned to two sliding sleeve blocks 508 respectively. The movable push plate 506 is slidably connected to the top of the second support base 501. A support slide rod 507 is fixedly connected inside the movable push plate 506. The outer wall of the support slide rod 507 is slidably connected to the two sliding sleeve blocks 508.

[0047] Through the above scheme: the third motor 503 starts and drives the bidirectional lead screw 502 to rotate. Under the action of the screw, the lead screw sliders 504 on both sides drive the movable rods 505 on both sides to move closer to each other, thereby causing the two sliding blocks 508 to move towards each other, thereby pushing the movable push plate 506 to move backward and pushing the carrier plate 601 into the interior of the main body 1 of the detection equipment.

[0048] like Figure 1 and Figure 3As shown, a fixing mechanism 6 is provided behind the movable push plate 506. The fixing mechanism 6 includes a carrier plate 601 for placing the item to be tested. Sliding blocks 602 are fixedly connected to both sides of the carrier plate 601. The sliding blocks 602 are slidably connected to the slide groove 104. Guide slide rods 603 are fixedly connected to the left and right sides inside the carrier plate 601. Movable sleeve blocks 604 are slidably connected to the outside of the two guide slide rods 603. Clamping blocks 605 are fixedly connected to the top of the two movable sleeve blocks 604. Hydraulic rods 606 are fixedly connected to the opposite side of the two movable sleeve blocks 604.

[0049] The above method involves placing the item to be tested onto the carrier plate 601, activating the hydraulic rod 606 to drive the movable sleeves 604 on both sides to move towards each other along the guide slide rod 603, thereby causing the clamping blocks 605 on both sides to clamp and fix the item to be tested.

[0050] Working principle:

[0051] In actual use, firstly, the clamping block 605 is clamped and fixed by the fixing mechanism 6 using the hydraulic rod 606, and then the moving push plate 506 is pushed into the body 1 of the testing equipment by the pushing mechanism 5 using the third motor 503.

[0052] Secondly, the X-ray emitter 301 is controlled by the control panel 103 to detect the items inside the support frame 204, and the signal is received by the flat panel detector 302 to form an image on the display screen 102.

[0053] Finally, the support frame 204 is rotated by the rotation mechanism 2 using the first motor 201, and the X-ray emitter 301 is cooled by the cooling mechanism 4 using the second motor 402 and the liquid pump 406 to control the heat dissipation fan blades 403 and the cooling pipe 407.

[0054] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An X-ray real-time imaging detection device, comprising a detection device body (1), and a rotating mechanism (2) connected to the top of the detection device body (1), characterized in that, The rotating mechanism (2) includes a first motor (201) and an annular slide (205). The first motor (201) is fixedly connected to the top of the main body (1) of the detection equipment. A first gear (202) is fixedly connected to the output end of the first motor (201). A second gear (203) is meshed with the front of the first gear (202). A support frame (204) is fixedly connected to the bottom of the second gear (203) through a shaft. The annular slide (205) is fixedly connected to the inner top wall of the main body (1) of the detection equipment. The bottom of the annular slide (205) is provided with an annular groove for sliding. Guide sliders (206) are fixedly connected to both sides of the top of the support frame (204). Both guide sliders (206) are adapted to the annular groove.

2. The X-ray real-time imaging inspection apparatus according to claim 1, wherein, The main body (1) of the detection equipment includes a first support base (101), a display screen (102) for displaying images is connected to the left side of the first support base (101), a control panel (103) for controlling the internal mechanism is provided below the display screen (102), and sliding grooves (104) are provided on both sides of the lower inner wall of the first support base (101), and a baffle (105) is slidably connected to the front of the first support base (101).

3. The X-ray real-time imaging inspection apparatus of claim 1, wherein, A detection mechanism (3) is connected below the support frame (204). The detection mechanism (3) includes an X-ray emitter (301) for emitting X-rays and a flat panel detector (302) for receiving signals. The X-ray emitter (301) is fixedly connected to the left side of the support frame (204), and the flat panel detector (302) is fixedly connected to the right side of the support frame (204).

4. The X-ray real-time imaging inspection apparatus of claim 3, wherein, A cooling mechanism (4) is connected to the left side of the X-ray emitter (301). The cooling mechanism (4) includes a cooling box (401). Several air inlets are opened on the left side of the cooling box (401). A second motor (402) is fixedly connected to the left side of the cooling box (401). A drive shaft is fixedly connected to the right side of the second motor (402). A heat dissipation fan blade (403) is fixedly connected to the outer wall of the drive shaft.

5. The X-ray real-time imaging inspection apparatus of claim 4, wherein, The cooling mechanism (4) further includes a cooling pipe (407) and a grid plate (404). The cooling pipe (407) is located on the right side of the heat dissipation fan blade (403) and is fixedly connected to the cooling box (401). The bottom of the cooling pipe (407) is connected to a cooling tank (405) for storing coolant. The right side of the cooling tank (405) is connected to a liquid pump (406). The cooling tank (405) is circulated with the cooling pipe (407) through the liquid pump (406). The right side of the cooling box (401) is fixedly connected to the grid plate (404).

6. The X-ray real-time imaging detection device according to claim 1, characterized in that, The front of the main body (1) of the detection equipment is connected to a pushing mechanism (5). The pushing mechanism (5) includes a second support base (501). A bidirectional lead screw (502) is movably connected to the front of the second support base (501). The right side of the bidirectional lead screw (502) is fixedly connected to the output end of the third motor (503). Both sides of the outer wall of the bidirectional lead screw (502) are threaded with lead screw sliders (504).

7. The X-ray real-time imaging inspection apparatus of claim 6, wherein, The pushing mechanism (5) also includes several sets of movable rods (505) and movable push plates (506). Each set of movable rods (505) has two rods, which are arranged in a cross pattern. The frontmost set of movable rods (505) is movably connected to two lead screw sliders (504) respectively. The rearmost set of movable rods (505) is movably connected to two sliding sleeve blocks (508) respectively. The movable push plate (506) is slidably connected to the top of the second support base (501). A support slide rod (507) is fixedly connected inside the movable push plate (506). The outer wall of the support slide rod (507) is slidably connected to two sliding sleeve blocks (508).

8. The X-ray real-time imaging inspection apparatus of claim 7, wherein, A fixing mechanism (6) is provided behind the movable push plate (506). The fixing mechanism (6) includes a carrier plate (601) for placing the item to be tested. Sliding blocks (602) are fixedly connected to both sides of the carrier plate (601). The sliding blocks (602) are slidably connected to the slide groove (104). Guide slide rods (603) are fixedly connected to both the left and right sides inside the loading plate (601). Movable sleeve blocks (604) are slidably connected to the outside of the two guide slide rods (603). Clamping blocks (605) are fixedly connected to the top of the two movable sleeve blocks (604). Hydraulic rods (606) are fixedly connected to the opposite side of the two movable sleeve blocks (604).

Images