A light component

By optimizing the structure of the optical components, including the design of guide slots and locking slots, and combining pre-embedded ceramic sleeves and VCSEL chips, the problems of large packaging size and high mold opening difficulty of optical components have been solved, achieving stable connection and efficient production.

CN224581732UActive Publication Date: 2026-07-31HISENSE & JONHON OPTICAL ELECTRICAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HISENSE & JONHON OPTICAL ELECTRICAL TECH CO LTD
Filing Date
2025-08-20
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing optical components suffer from problems such as large product packaging size, high difficulty in adapter molding, and cumbersome and unstable connections.

Method used

An optical component was designed, including an adapter, a ceramic sleeve, and an assembly shell. A stable connection between the optical fiber and the adapter is achieved through the cooperation of guide grooves and locking grooves. The upper and lower shell structures are removed to reduce the package size. The ceramic sleeve is pre-embedded to reduce the difficulty of mold opening. A VCSEL chip is used to reduce power consumption.

Benefits of technology

It achieves a stable connection between the optical fiber and the adapter, simplifies the connection and disassembly process, reduces packaging size and mold opening costs, improves production efficiency, and meets high precision requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses an optical component, including an adapter with an internal mounting cavity, a ceramic sleeve, and a connecting cavity. A through hole connects the mounting cavity and the ceramic sleeve, and the sleeve and connecting cavity are interconnected. A TO optical device is mounted within the mounting cavity. An optical fiber has a ceramic ferrule and a ferrule fixing platform at one end; the ceramic ferrule is inserted into the sleeve, and the ferrule fixing platform is inserted into the connecting cavity. An assembly shell is attached to the outer wall of the connecting cavity and is used to lock the optical fiber onto the adapter. The assembly shell enables a stable and effective connection between the optical fiber and the adapter, improving the connection's robustness and reliability, and simplifying the connection and disassembly process. This optical component eliminates the upper and lower shells found in existing optical components, reducing the product's size, packaging dimensions, and processing difficulty, thus improving production efficiency. The ceramic sleeve is pre-embedded within the adapter, reducing the difficulty and cost of mold opening.
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Description

Technical Field

[0001] This utility model relates to the field of optical component technology, and more specifically to an optical component. Background Technology

[0002] With the continuous development of optical communication product technology, more and more communication systems are using optical fibers for signal transmission. The applications of optical communication products are also becoming increasingly widespread. In high data transmission fields, such as switches, high-speed boards, and data centers, optical fibers are used for transmission. However, in low-speed control signal transmission fields, such as TTL signals and switching signals in factory automation equipment, optical communication products are also playing an increasingly important role. Optical communication systems place demands on optical communication modules and components for long-distance, high-performance, and low-cost operation.

[0003] Existing optical component products typically include components such as an upper shell, a lower shell, TO optical devices, adapters, and optical fibers. They usually have the following technical defects: large product packaging size, difficult and costly mold making of adapters, and cumbersome and unstable connection between adapters and optical fibers. Summary of the Invention

[0004] The purpose of this utility model is to provide an optical component to solve some of the technical defects of existing optical components described in the background art.

[0005] Therefore, this utility model provides an optical component, including an adapter, which has an internal mounting cavity, a ceramic sleeve, and a connecting cavity. A through hole connects the mounting cavity and the ceramic sleeve, and the sleeve and the connecting cavity are connected. A TO optical device is installed in the mounting cavity. An optical fiber has a ceramic ferrule and a ferrule fixing platform at one end. The ceramic ferrule is inserted into the sleeve, and the ferrule fixing platform is inserted into the connecting cavity. An assembly shell is connected to the outer wall of the connecting cavity, and the assembly shell is used to lock the optical fiber onto the adapter.

[0006] Preferably, the TO optical device includes a cap that fits inside the mounting cavity, and a lens is provided on the outer wall of the cap, the lens corresponding to the through hole.

[0007] Preferably, the TO optical device includes a base, the tube cap is connected to the base, and the base is provided with a chip and / or a ceramic block.

[0008] Preferably, the outer wall of the connecting cavity is provided with a locking post, and the shell wall of the assembly shell is provided with a first sliding groove, a second sliding groove and a locking groove that are connected in sequence. The locking post can slide from the first sliding groove into the second sliding groove and slide from the second sliding groove into the locking groove.

[0009] Preferably, the assembly housing is provided with a limiting plate, which is radially parallel to the assembly housing, and the limiting plate is provided with a through hole for the optical fiber to pass through.

[0010] Preferably, a spring is fitted onto the optical fiber, and the spring abuts against the limiting plate and the ferrule fixing platform.

[0011] Preferably, the outer wall of the connecting cavity is provided with a guide groove, and the outer wall of the insert fixing platform is provided with a guide post, the guide post being fitted into the guide groove.

[0012] Preferably, the outer wall of the assembly housing is provided with protruding locking teeth.

[0013] Preferably, the optical fiber is provided with a pigtail sheath.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are: This application enables a stable and effective connection between the optical fiber and the adapter through the assembly shell, improving the robustness and reliability of the connection. The connection and disassembly process is simple, easy to operate, and highly efficient.

[0015] The optical module of this application eliminates the upper and lower shells and other structures based on the existing optical module, thereby reducing the size, packaging size and processing difficulty of the optical module product and improving the production efficiency of the optical module product.

[0016] The adapter in this application has a ceramic sleeve inside, which is pre-embedded in the adapter. This can reduce the difficulty and cost of mold making for the adapter and meet the micron-level high precision requirements of the optical connector interface.

[0017] The optical emission component uses a VCSEL chip, which can reduce the product's energy consumption.

[0018] Other features and advantages of this utility model will become clearer after reading the detailed embodiments of this utility model in conjunction with the accompanying drawings. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of one embodiment of the optical component of this utility model; Figure 2 This is a partial cross-sectional schematic diagram of an embodiment of the optical component of this utility model; Figure 3 This is a partial structural schematic diagram of one embodiment of the optical component of this utility model; Figure 4 This is a schematic diagram of the structure of an embodiment of the adapter for the optical component of this utility model; Figure 5 This is a structural cross-sectional schematic diagram of an embodiment of the adapter for the optical component of this utility model; Figure 6 This is a schematic diagram of one embodiment of the assembly shell for the optical component of this utility model; Figure 7 This is a second structural schematic diagram of an embodiment of the assembly shell for the optical component of this utility model; Figure 8 This is a structural schematic diagram of an embodiment of the adapter and assembly housing of the optical component of this utility model; Figure 9 This is a schematic diagram of the structure of an embodiment of the optical fiber of the optical component of this utility model; Figure 10 This is a schematic diagram of the structure of one embodiment of the TO optical device of the optical component of this utility model; Figure 11 This is a schematic diagram of another embodiment of the TO optical device of the optical component of this utility model. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0021] like Figures 1-11 As shown, this utility model discloses an optical component, including an adapter 10, a TO optical device, an optical fiber 30, and an assembly housing 40.

[0022] The adapter 10 is a single piece, which can be integrally formed through processing technology.

[0023] The adapter 10 has an internal mounting cavity 11, a ceramic sleeve 12 and a connecting cavity 13. A through hole 14 connects the mounting cavity 11 and the ceramic sleeve 12. The ceramic sleeve 12 and the connecting cavity 13 are connected. The inner diameter of the ceramic sleeve 12 is smaller than the inner diameter of the connecting cavity 13.

[0024] The ceramic sleeve 12 is embedded in the adapter 10, which can reduce the difficulty and cost of mold opening of the adapter 10 and meet the micron-level high precision requirements of the optical connector optical interface.

[0025] The TO optical device 20 includes a cap 21, which fits inside the mounting cavity 11; the outer wall of the cap 20 is provided with a lens 22, which corresponds to the through hole 14.

[0026] The TO optical device 20 includes a base 23, and a cap 21 is connected to the base 23.

[0027] like Figure 10 As shown, in one embodiment of this application, a chip 24 and a ceramic block 25 are provided on the base 23. The chip 24 can be a VCSEL chip, and the optical component of this application is a light emitting component.

[0028] like Figure 11 As shown, in another embodiment of this application, a chip 24 is provided on the base 23. The chip 24 can be a photosensitive IC chip. In this case, no ceramic block 25 is provided on the base 23, and the optical component of this application is a light receiving component.

[0029] One end of the optical fiber 30 is provided with a ceramic ferrule 31 and a ferrule fixing platform 32. The ceramic ferrule 31 is inserted into the ceramic sleeve 12, and the ferrule fixing platform 32 is inserted into the connection cavity 13.

[0030] The outer wall of the connecting cavity 13 is provided with a guide groove 16, and the outer wall of the ferrule fixing platform 32 is provided with a protruding guide post 33, which fits into the guide groove 16. Through the cooperation of the guide post 33 and the guide groove 16, the connection between the optical fiber 30 and the adapter 10 can be guided, avoiding incorrect installation of the optical fiber 30, and improving the installation efficiency and accuracy of the optical fiber 30.

[0031] The opening of the guide groove 16 is provided with two inlet surfaces 17. The angle between the inlet surface 17 and the side wall of the guide groove 16 is an obtuse angle, which can guide the guide post 33 to be inserted into the guide groove 16 more smoothly and accurately.

[0032] The assembly shell 40 is a single piece, which can be integrally formed through processing technology.

[0033] The assembly housing 40 is connected to the outer wall of the connection cavity 13 and is used to lock the optical fiber 30 onto the adapter 10.

[0034] Specifically, the assembly shell 40 has an inner cavity, the inner diameter of which is larger than the outer diameter of the connecting cavity 13, and the connecting cavity 13 is inserted into the inner cavity of the assembly shell 40.

[0035] The outer wall of the connecting cavity 13 is provided with a protruding locking post 15, and the shell wall of the assembly shell 40 is provided with a first sliding groove 41, a second sliding groove 42 and a locking groove 43 connected in sequence; wherein, the first sliding groove 41 and the second sliding groove 42 are connected to form an L-shape, and the ends of the locking groove 43 and the second sliding groove 42 are connected. The locking groove 43 can be arc-shaped, and the corresponding locking post 15 can be cylindrical, so that the locking post 15 and the locking groove 43 can be adapted to each other and more effectively locked together. The locking post 15 can slide from the first sliding groove 41 into the second sliding groove 42 and lock with the locking groove 43.

[0036] The connecting cavity 13 is inserted into the inner cavity of the assembly shell 40, and the engaging post 15 can slide into the first sliding groove 41. Then, the assembly shell 40 or the adapter 10 is rotated so that the engaging post 15 slides into the second sliding groove 42. Then, the assembly shell 40 is pulled outward so that the engaging post 15 can slide into and engage in the engaging groove 43, thereby realizing the engaging connection between the assembly shell 40 and the adapter 10.

[0037] In one embodiment of this application, there are two engaging posts 15, which are symmetrically arranged on both sides of the guide groove 16; the corresponding number of first sliding grooves 41, second sliding grooves 42, and engaging grooves 43 are all two. Through the cooperation of the guide posts 33 and the guide grooves 16, the connection between the assembly shell 40 and the adapter 10 can be guided, avoiding incorrect installation of the assembly shell 40.

[0038] A limiting plate 44 is fixed inside the assembly shell 40. The limiting plate 44 is parallel to the radial direction of the assembly shell 40. The limiting plate 44 is provided with a through hole 45 for the optical fiber 30 to pass through.

[0039] like Figure 2 As shown, a spring 34 is fitted on the optical fiber 30. When the optical fiber 30 is connected inside the adapter 10 and the adapter 10 is connected to the assembly housing 40, the spring 34 is compressed and abuts against the limiting plate 44 and the ferrule fixing platform 32. On the one hand, a rightward pulling force can be applied to the assembly housing 40 to strengthen the locking force between the locking post 15 and the locking groove 43, and to strengthen the connection stability between the assembly housing 40 and the adapter 10. On the other hand, it can enhance the stability and reliability of the installation of the optical fiber 30, so that the optical fiber 30 can be locked and connected to the adapter 20.

[0040] The outer wall of the assembly housing 40 is provided with protruding locking teeth 46, which can increase the friction and facilitate the rotation and locking of the assembly housing 40.

[0041] The optical fiber 30 is provided with a pigtail sheath 35, which can protect the optical fiber 30 and prevent it from being broken due to excessive stress.

[0042] Fiber 70 is a high-temperature resistant fiber with a temperature range of -55℃ to 130℃, which can meet the application requirements of harsh temperature environments.

[0043] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions claimed by this utility model.

Claims

1. A light assembly, characterized in that, include An adapter has an internal mounting cavity, a ceramic sleeve, and a connecting cavity. A through hole connects the mounting cavity and the ceramic sleeve, and the sleeve and the connecting cavity are connected. The TO optical device is installed inside the mounting cavity; An optical fiber has a ceramic ferrule and a ferrule fixing platform at one end. The ceramic ferrule is inserted into the sleeve, and the ferrule fixing platform is inserted into the connection cavity. An assembly housing is attached to the outer wall of the connection cavity, and the assembly housing is used to lock the optical fiber onto the adapter.

2. The optical component as described in claim 1, characterized in that, The TO optical device includes a cap, which fits into the mounting cavity; The outer wall of the cap is provided with a lens, and the lens corresponds to the through hole; The TO optical device includes a base, and the tube cap is connected to the base.

3. The optical component as described in claim 2, characterized in that, The base is equipped with a VCSEL chip and a ceramic block.

4. The optical component as described in claim 2, characterized in that, The base is equipped with a photosensitive IC chip.

5. The optical component as described in claim 1, characterized in that, The outer wall of the connecting cavity is provided with a protruding locking post, and the shell wall of the assembly shell is provided with a first sliding groove, a second sliding groove and a locking groove that are connected in sequence. The engaging column can slide from the first sliding groove into the second sliding groove, and then slide from the second sliding groove into the engaging groove.

6. The optical component as described in claim 1, characterized in that, The assembly housing is provided with a limiting plate, which is radially parallel to the assembly housing, and the limiting plate is provided with a through hole for the optical fiber to pass through.

7. The optical component as described in claim 6, characterized in that, A spring is fitted onto the optical fiber, and the spring abuts against the limiting plate and the ferrule fixing platform.

8. The optical component as described in claim 1, characterized in that, The outer wall of the connecting cavity is provided with a guide groove, and the outer wall of the insert fixing platform is provided with a guide post, which is fitted into the guide groove.

9. The optical component as claimed in claim 1, characterized in that, The outer wall of the assembly housing is provided with protruding locking teeth.

10. The optical component as claimed in claim 1, characterized in that, The optical fiber is equipped with a pigtail sheath.