An impact-resistant explosion-proof cable armoring winding apparatus

By designing an adaptability adjustment structure and a cleaning device, the problem of insufficient adaptability and uniformity in cable winding equipment was solved, achieving high-quality armored winding of cables and improving their impact resistance and explosion-proof performance.

CN224582072UActive Publication Date: 2026-07-31HUBEI HENGSHENG WIRE & CABLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI HENGSHENG WIRE & CABLE CO LTD
Filing Date
2025-06-20
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing cable winding equipment suffers from poor adaptability, insufficient winding uniformity, and lack of cleaning function during the winding process, which affects the impact resistance and explosion-proof performance of cables.

Method used

An impact-resistant and explosion-proof cable armor winding device was designed, which includes a winding device and a cleaning device. The device can be adjusted to adapt to cables of different specifications by adjusting the structure and drive components, and the clamping brush of the cleaning device removes impurities from the cable surface to ensure that the armor material is tightly wound.

Benefits of technology

It improves the adaptability and uniformity of cable winding, enhances the cable's impact resistance and explosion-proof performance, ensures the tight winding effect of the armor material, and improves the overall quality of the cable.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the technical field of cable armor winding equipment, specifically an impact-resistant and explosion-proof cable armor winding equipment. It includes a base, with a winding device fixedly connected to one end of the top of the base and a cleaning device fixedly connected to the other end. The winding device includes a first connecting frame and a second connecting frame, both with their bottoms fixedly connected to the upper surface of the base. The first and second connecting frames are connected via a drive assembly. This utility model, through its adjustable structure, allows for adjustments based on different cable specifications, improving the adaptability of the winding equipment to cables of varying specifications and ensuring the stability and quality of armor winding. The cleaning device cleans the cable before winding, removing surface impurities and improving the cable's impact resistance and explosion-proof performance.
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Description

Technical Field

[0001] This utility model relates to the technical field of cable armor winding equipment, and in particular to an impact-resistant and explosion-proof cable armor winding equipment. Background Technology

[0002] With the continuous improvement of industrial automation, the requirements for cable protection performance are becoming increasingly stringent. Traditional cables are easily damaged in terms of insulation and armor layers when subjected to severe impacts, leading to safety accidents such as leakage and short circuits. In flammable and explosive environments, ordinary cables pose a significant safety hazard and may become a source of ignition for explosions. Therefore, high-quality impact-resistant and explosion-proof cables have become essential products for ensuring industrial production safety.

[0003] In existing technologies, some instruments struggle to adapt to cables of different specifications during the winding process. The uniformity of the armor material winding is also poor, affecting the cable's impact resistance and explosion-proof performance. Furthermore, existing instruments lack effective cable cleaning capabilities; impurities adhering to the cable surface reduce the tightness of the armor winding, thus impacting the overall cable quality. Utility Model Content

[0004] The purpose of this invention is to solve the problems of poor winding adaptability, insufficient winding uniformity and lack of cleaning function in the existing technology, and to propose an impact-resistant and explosion-proof cable armor winding device.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: an impact-resistant and explosion-proof cable armor winding device, comprising a base, a winding device fixedly connected to one end of the top of the base, and a cleaning device fixedly connected to the other end of the top of the base. The winding device includes a first connecting frame and a second connecting frame, the bottoms of which are both fixedly connected to the upper surface of the base. The first connecting frame and the second connecting frame are connected by a drive assembly. The second connecting frame includes a first support plate and a second support plate. The bottom of the first support plate and the second support plate are both fixedly connected to the upper surface of the base. A rotating rod is rotatably connected between the first support plate and the second support plate. An adjustment structure is provided inside the rotating rod.

[0006] Furthermore, the adjustment structure includes a connecting groove inside the rotating rod, a first bidirectional lead screw is provided inside the connecting groove, one end of the first bidirectional lead screw is rotatably connected to the connecting groove, the other end of the first bidirectional lead screw passes through the second support plate and is fixedly connected to a rotating handle, and a first limiting plate and a second limiting plate are threadedly connected to the outer surface of the first bidirectional lead screw.

[0007] Furthermore, the first connecting frame includes a first connecting plate and a second connecting plate, both of which are fixedly connected to the upper surface of the base, and a winding roller is rotatably connected between the first connecting plate and the second connecting plate.

[0008] Furthermore, the drive assembly includes a first motor, the output end of the first motor is fixedly connected to a drive wheel, the end of the drive wheel away from the first motor is fixedly connected to one end of a rotating rod, a belt is sleeved on the outer surface of the drive wheel, a driven wheel is sleeved on the end of the belt away from the drive wheel, the driven wheel is disposed on the surface of the first connecting plate, and one side surface of the driven wheel is fixedly connected to one end of the winding roller.

[0009] Furthermore, the cleaning device includes a mounting plate, which is fixedly connected to the upper surface of the base. A pre-reserved groove is provided on the top of the mounting plate, and a second bidirectional lead screw is provided inside the pre-reserved groove. A second motor is fixedly connected to the side of the mounting plate, and the output end of the second motor is fixedly connected to one end of the second bidirectional lead screw. The other end of the second bidirectional lead screw is rotatably connected to the inner wall of the pre-reserved groove. A clamping brush is threadedly connected to the outer surface of the second bidirectional lead screw.

[0010] Furthermore, the clamping brush includes a first movable column and a second movable column, both of which are threadedly connected to a second bidirectional lead screw, and the first movable column and the second movable column are symmetrically distributed.

[0011] Furthermore, a spring is fixed to the surface of the first movable column near the second movable column, and a wiping brush is fixedly connected to the end of the spring away from the first movable column.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, rotating the handle drives the first bidirectional lead screw to rotate, causing the first limiting plate and the second limiting plate to move towards or away from each other in the connecting groove. This allows for adjustment according to different cable specifications, improving the adaptability of the winding machine to cables of different specifications and ensuring the stability and quality of armor winding. At the same time, the dual-axis linkage structure can adjust the winding angle and tension in real time according to the cable diameter and the thickness of the armor material, improving the performance. This solves the problems of poor winding adaptability and insufficient winding uniformity.

[0013] 2. In this utility model, the second motor of the cleaning device drives the second bidirectional lead screw to rotate, causing the first and second moving columns of the clamping brush to move relative to each other. Through the elastic action of the spring, the wiping brush is made to closely adhere to the surface of the cable, cleaning it before the cable is wound, removing surface impurities, ensuring that the armor material can be tightly wound on the cable, and improving the cable's impact resistance and explosion-proof performance. Attached Figure Description

[0014] Figure 1 This utility model provides a three-dimensional structural diagram of an impact-resistant and explosion-proof cable armor winding device; Figure 2 This utility model provides a structural schematic diagram of the winding device in an impact-resistant and explosion-proof cable armor winding apparatus; Figure 3 This utility model provides a schematic diagram of the disassembled structure of an impact-resistant and explosion-proof cable armor winding device; Figure 4 This utility model provides a schematic diagram of the adjustment structure in an impact-resistant and explosion-proof cable armor winding device; Figure 5 This utility model provides a front view structural diagram of an impact-resistant and explosion-proof cable armor winding device; Figure 6 This utility model relates to an impact-resistant and explosion-proof cable armor winding device. Figure 5 Enlarged diagram of point A.

[0015] Legend: 1. Base; 2. Winding device; 21. First connecting frame; 211. First connecting plate; 212. Second connecting plate; 213. Winding roller; 22. Second connecting frame; 221. First support plate; 222. Second support plate; 223. Rotating rod; 224. Adjusting structure; 2241. Connecting groove; 2242. First bidirectional lead screw; 2243. First limiting plate; 2244. Second limiting plate; 2245. Rotating handle; 23. Drive assembly; 231. First motor; 232. Drive wheel; 233. Belt; 234. Driven wheel; 3. Cleaning device; 31. Mounting plate; 32. Reserved groove; 33. Second bidirectional lead screw; 34. Second motor; 35. Clamping brush; 351. First moving column; 352. Second moving column; 353. Spring; 354. Wiping brush. Detailed Implementation

[0016] Please see Figure 1-6 This utility model provides a technical solution: an impact-resistant and explosion-proof cable armor winding device, including a base 1, a winding device 2 fixedly connected to one end of the top of the base 1, and a cleaning device 3 fixedly connected to the other end of the top of the base 1. The winding device 2 includes a first connecting frame 21 and a second connecting frame 22. The bottoms of the first connecting frame 21 and the second connecting frame 22 are both fixedly connected to the upper surface of the base 1. The first connecting frame 21 and the second connecting frame 22 are connected by a drive assembly 23.

[0017] The specific settings and functions of its adjustment structure 224 and cleaning device 3 will be discussed below.

[0018] Specifically, the second connecting frame 22 includes a first support plate 221 and a second support plate 222. The bottoms of the first support plate 221 and the second support plate 222 are fixedly connected to the upper surface of the base 1. A rotating rod 223 is rotatably connected between the first support plate 221 and the second support plate 222. An adjustment structure 224 is provided inside the rotating rod 223.

[0019] The effect achieved by the above components is that the first support plate 221 and the second support plate 222 provide a stable support base for the rotating rod 223, so that the rotating rod 223 can rotate smoothly between the two.

[0020] In this embodiment: the adjustment structure 224 includes a connecting groove 2241 opened inside the rotating rod 223. A first bidirectional lead screw 2242 is provided inside the connecting groove 2241. One end of the first bidirectional lead screw 2242 is rotatably connected to the connecting groove 2241. The other end of the first bidirectional lead screw 2242 passes through the second support plate 222 and is fixedly connected to a rotating handle 2245. A first limiting plate 2243 and a second limiting plate 2244 are threadedly connected to the outer surface of the first bidirectional lead screw 2242.

[0021] The effect achieved by the above components is as follows: when the handle 2245 is turned, the first bidirectional lead screw 2242 is driven to rotate in the connecting groove 2241. Since the first limiting plate 2243 and the second limiting plate 2244 are threadedly connected to the first bidirectional lead screw 2242 and the thread directions are opposite, when the first bidirectional lead screw 2242 rotates, the first limiting plate 2243 and the second limiting plate 2244 will move towards or away from each other along the lead screw. Thus, the distance between the two can be flexibly adjusted according to the different diameters of the cables, so as to achieve the adaptation and fixation of cables of different specifications and ensure the stable progress of the winding process.

[0022] Specifically, the first connecting frame 21 includes a first connecting plate 211 and a second connecting plate 212. Both the first connecting plate 211 and the second connecting plate 212 are fixedly connected to the upper surface of the base 1. A winding roller 213 is rotatably connected between the first connecting plate 211 and the second connecting plate 212.

[0023] The effect achieved by the above components is that the first connecting plate 211 and the second connecting plate 212 provide mounting support points for the winding roller 213, allowing the winding roller 213 to rotate freely between the two, so as to realize the armor winding operation of the cable under the action of the drive assembly 23.

[0024] Specifically, the drive assembly 23 includes a first motor 231, the output end of the first motor 231 is fixedly connected to a drive wheel 232, the end of the drive wheel 232 away from the first motor 231 is fixedly connected to one end of the rotating rod 223, a belt 233 is sleeved on the outer surface of the drive wheel 232, a driven wheel 234 is sleeved on the end of the belt 233 away from the drive wheel 232, the driven wheel 234 is disposed on the surface of the first connecting plate 211, and one side surface of the driven wheel 234 is fixedly connected to one end of the winding roller 213.

[0025] The effects achieved by the above components are as follows: after the first motor 231 starts, it drives the drive wheel 232 to rotate. The drive wheel 232 transmits power to the driven wheel 234 through the belt 233, thereby causing the winding roller 213 to rotate. At the same time, the drive wheel 232 drives the rotating rod 223 to rotate, providing a power source for cable winding, realizing the winding roller 213 winding the armor material of the cable, and the belt drive can ensure smooth power transmission.

[0026] In this embodiment: the cleaning device 3 includes a mounting plate 31, which is fixedly connected to the upper surface of the base 1. A reserved groove 32 is provided on the top of the mounting plate 31. A second bidirectional lead screw 33 is provided inside the reserved groove 32. A second motor 34 is fixedly connected to the side of the mounting plate 31. The output end of the second motor 34 is fixedly connected to one end of the second bidirectional lead screw 33. The other end of the second bidirectional lead screw 33 is rotatably connected to the inner wall of the reserved groove 32. A clamping brush 35 is threadedly connected to the outer surface of the second bidirectional lead screw 33.

[0027] The effects achieved by the above components are as follows: the mounting plate 31 is fixed on the base 1, providing a stable mounting foundation for the cleaning device 3; after the second motor 34 is started, it drives the second bidirectional lead screw 33 to rotate in the reserved slot 32, thereby driving the clamping brush 35 to move on the lead screw, realizing the cleaning operation on the surface of the cable at different positions.

[0028] Specifically, the clamping brush 35 includes a first moving post 351 and a second moving post 352. Both the first moving post 351 and the second moving post 352 are threadedly connected to the second bidirectional lead screw 33, and the first moving post 351 and the second moving post 352 are symmetrically distributed.

[0029] The effect achieved by the above components is as follows: Since the first moving column 351 and the second moving column 352 are symmetrically threaded onto the second bidirectional lead screw 33 and the thread directions are opposite, when the second bidirectional lead screw 33 rotates, the two will move relative to each other or in opposite directions, so that the spacing can be adjusted according to the cable diameter, so that the wiping brush 354 can accurately fit the cable surface and ensure the cleaning effect.

[0030] Specifically, a spring 353 is fixed to the surface of the first moving post 351 near the second moving post 352, and a wiping brush 354 is fixedly connected to the end of the spring 353 away from the first moving post 351.

[0031] The effect achieved by the above components is that the spring 353 is elastic. During the process of adjusting the distance between the first moving column 351 and the second moving column 352 to fit the cable, the spring 353 can make the wiping brush 354 make close and flexible contact with the cable surface, which can effectively remove impurities and avoid damage to the cable due to excessive pressure, thus ensuring the safety and effectiveness of the cleaning operation.

[0032] Working principle: When using, first adjust the distance between the first limiting plate 2243 and the second limiting plate 2244 by rotating the rotating handle 2245 of the adjusting structure 224 according to the specifications of the cable to be wound, and then pass the cable through the two and fix it. Next, the second motor 34 of the cleaning device 3 is started, and the second bidirectional lead screw 33 rotates, driving the first moving column 351 and the second moving column 352 of the clamping brush 35 to move relative to each other, so that the wiping brush 354 adheres to the cable surface under the action of the spring 353. The first motor 231 of the drive assembly 23 is started, and the drive wheel 232 drives the rotating rod 223 to rotate. At the same time, the belt 233 drives the driven wheel 234 to rotate the winding roller 213, wrapping the armor material around the cable, realizing the armor wrapping operation of the impact-resistant and explosion-proof cable. The cleaning is completed as the cable moves.

Claims

1. An impact-resistant and explosion-proof cable armor winding device, comprising a base (1), characterized in that: A winding device (2) is fixedly connected to one end of the top of the base (1), and a cleaning device (3) is fixedly connected to the other end of the top of the base (1). The winding device (2) includes a first connecting frame (21) and a second connecting frame (22). The bottoms of the first connecting frame (21) and the second connecting frame (22) are both fixedly connected to the upper surface of the base (1). The first connecting frame (21) and the second connecting frame (22) are connected by a drive assembly (23). The second connecting frame (22) includes a first support plate (221) and a second support plate (222). The bottoms of the first support plate (221) and the second support plate (222) are fixedly connected to the upper surface of the base (1). A rotating rod (223) is rotatably connected between the first support plate (221) and the second support plate (222). An adjustment structure (224) is provided inside the rotating rod (223).

2. A shock and explosion resistant cable armoring winding apparatus according to claim 1, characterized in that: The adjustment structure (224) includes a connecting groove (2241) opened inside the rotating rod (223). A first bidirectional lead screw (2242) is provided inside the connecting groove (2241). One end of the first bidirectional lead screw (2242) is rotatably connected in the connecting groove (2241). The other end of the first bidirectional lead screw (2242) passes through the second support plate (222) and is fixedly connected to a rotating handle (2245). The outer surface of the first bidirectional lead screw (2242) is threaded with a first limiting plate (2243) and a second limiting plate (2244).

3. A shock resistant explosion-proof cable armoring winding apparatus according to claim 1, characterized in that: The first connecting frame (21) includes a first connecting plate (211) and a second connecting plate (212). The first connecting plate (211) and the second connecting plate (212) are both fixedly connected to the upper surface of the base (1). A winding roller (213) is rotatably connected between the first connecting plate (211) and the second connecting plate (212).

4. A shock and explosion resistant cable armoring winding apparatus as defined in claim 1, wherein: The drive assembly (23) includes a first motor (231), the output end of which is fixedly connected to a drive wheel (232). The end of the drive wheel (232) away from the first motor (231) is fixedly connected to one end of a rotating rod (223). A belt (233) is sleeved on the outer surface of the drive wheel (232). A driven wheel (234) is sleeved on the end of the belt (233) away from the drive wheel (232). The driven wheel (234) is disposed on the surface of the first connecting plate (211). One side surface of the driven wheel (234) is fixedly connected to one end of a winding roller (213).

5. A shock and explosion resistant cable armoring winding apparatus as defined in claim 1, wherein: The cleaning device (3) includes a mounting plate (31), which is fixedly connected to the upper surface of the base (1). A reserved groove (32) is provided on the top of the mounting plate (31). A second bidirectional lead screw (33) is provided inside the reserved groove (32). A second motor (34) is fixedly connected to the side of the mounting plate (31). The output end of the second motor (34) is fixedly connected to one end of the second bidirectional lead screw (33). The other end of the second bidirectional lead screw (33) is rotatably connected to the inner wall of the reserved groove (32). A clamping brush (35) is threadedly connected to the outer surface of the second bidirectional lead screw (33).

6. A shock and explosion resistant cable armoring winding apparatus as defined in claim 5, wherein: The clamping brush (35) includes a first moving post (351) and a second moving post (352). The first moving post (351) and the second moving post (352) are both threadedly connected to the second bidirectional lead screw (33). The first moving post (351) and the second moving post (352) are symmetrically distributed.

7. A shock and explosion resistant cable armoring winding apparatus as defined in claim 6, wherein: A spring (353) is fixed to the surface of the first movable column (351) near the second movable column (352), and a wiping brush (354) is fixedly connected to the end of the spring (353) away from the first movable column (351).