A copper cable separation device for cable dismantling
By designing guide grooves, guide rollers, and cutter assemblies, the problem of cable deviation during separation was solved, achieving precise separation of the copper core and insulation layer, and improving the purity of the copper material and separation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN BOGUTE ELECTROMECHANICAL EQUIP
- Filing Date
- 2025-11-03
- Publication Date
- 2026-07-31
AI Technical Summary
Existing copper cable separation equipment for cable dismantling is prone to deviation during the separation process due to differences in cable diameter, flexibility, and degree of twisting, resulting in cable slippage or wire breakage, which affects the separation effect between the copper core and the insulation layer.
The design employs a guide trough, guide rollers, and cutter assembly. By adjusting the guide roller spacing and cutter parameters, it ensures that the cable maintains a stable trajectory at the separation station. The thin layer of adhering material is peeled off through the rolling friction of the separation rollers, achieving precise cutting and efficient separation.
It improves the purity and stability of the copper core, reduces accidental shearing or excessive wear in the exposed area of the copper core, and enhances separation efficiency and the quality of copper recycling.
Smart Images
Figure CN224582074U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable dismantling technology, and more specifically to a copper cable separation device for cable dismantling. Background Technology
[0002] Copper cable separation equipment for cable dismantling, as the name suggests, is a mechanical device specifically designed to process waste wires and cables, separating the metal (mainly copper, and sometimes aluminum) from the outer insulating plastic / rubber sheath. Its ultimate goal is to recycle high-purity metals and plastics, achieving resource recycling.
[0003] Chinese Patent CN207425491U discloses a waste cable separation device with good separation effect, including a box body with cable holes inside. A heating layer is provided on the inner wall of the cable holes. Sliding cavities are provided on both sides of the cable holes, and blades are installed within the sliding cavities. One end of each blade is fixedly connected to a push handle. A base is provided on one side of the bottom of the box body, and a vertical rod is slidably connected to the upper end of the base. A push column is provided on the side of the vertical rod near the cable holes, and a toothed ring is provided at the bottom of the vertical rod. This invention utilizes a heating layer inside the cable holes to soften the plastic outer sheath of the cable. An insertion hole is provided on the upper end of the inner wall of the cable holes, allowing a tube at the bottom of an air pipe to be inserted into the softened cable sheath. Gas is then injected into the cable sheath, separating the sheath from the copper core. The push column then extrudes the copper core from the cable, separating the softened cable from its sheath quickly and easily.
[0004] Based on existing solutions and actual production and processing applications, existing copper cable separation equipment for cable dismantling is prone to deviation during the separation process due to differences in cable diameter, flexibility, and degree of twisting. This can lead to cable slippage or wire breakage, thus affecting the separation effect between the copper core and the insulation layer. Therefore, we propose a copper cable separation device for cable dismantling to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this utility model is to provide a copper cable separation device for cable disassembly, so as to solve the problem mentioned in the background art that the current copper cable separation devices for cable disassembly are prone to deviation during the separation process due to differences in cable diameter, flexibility and twisting degree, which can cause cable slippage or wire breakage during the separation process.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a copper cable separation device for cable disassembly, comprising a processing table: A copper granulator is fixedly installed on the top of the processing table, and a fixed bracket is fixedly installed on the left side of the bottom of the processing table. A guide component is provided on the plate of the fixed bracket. Slide plates are fixedly installed at both the front and rear ends of the top of the processing table, and adjustment components are provided on the plate of the slide plates. A mounting frame is fixedly installed on the right side of the top of the processing table, and a separation component is provided on the frame of the mounting frame.
[0007] Preferably, a guide groove is fixedly installed at the left end of the top of the processing table, and the guide groove is set in a semi-arc structure. Pressure rollers are slidably connected to both ends of the top of the guide groove, and a spring is sleeved and connected to the lower end of the pressure roller rod about the outer side of the inner cavity of the guide groove.
[0008] Preferably, the guiding assembly includes a support frame, a first guide roller, screws, and a second guide roller, and the support frame is fixedly installed at both the front and rear ends of the top of the fixed bracket. The upper end of the support frame is rotatably connected to the first guide roller, and the outer side of the support frame is slidably connected to a sliding frame. The upper end of the sliding frame is rotatably connected to the second guide roller.
[0009] Preferably, the plate of the support frame has fixed holes in an array, and the side wall at the lower end of the sliding frame is connected to a screw by a thread, and the shank of the screw is connected to the fixed hole by a thread.
[0010] Preferably, the adjustment assembly includes a mounting plate, a cutter, and a guide rod, and the mounting plate is slidably connected to the plate body of the slide plate. The top of the mounting plate is rotatably connected to the cutter in an array state, and the guide rod is fixedly installed at the middle position of the side wall of the mounting plate.
[0011] Preferably, electric push rods are fixedly installed at both the front and rear ends of the bottom of the processing table, and the output end of the electric push rod is connected to the rod body of the guide rod.
[0012] Preferably, the separation assembly includes a separation roller, a synchronous pulley, a motor, and a belt. The front and rear ends of the mounting frame are rotatably connected to the separation roller, and the synchronous pulley is fixedly installed on the right end shaft of the separation roller. The front and rear ends of the top of the mounting frame are fixedly installed with the motor, and the output end of the motor is also fixedly installed with a synchronous pulley. The synchronous pulleys are connected together by a belt sleeve.
[0013] Compared with the prior art, the present invention has at least the following beneficial effects: The copper cable separation equipment for cable dismantling can ensure that each cable maintains a stable trajectory when entering the separation station through the cooperation between the first guide roller, the second guide roller and the guide groove, reducing uneven separation caused by deviation. At the same time, by adjusting the cutter, the cutting parameters of each cable can be adjusted individually to achieve a cleaner sheath and insulation layer removal effect, thereby accurately cutting and reducing the situation of accidental cutting or excessive wear of the exposed area of the copper core. Then, the rolling friction of the separation roller helps to gradually peel off the thin layer of adhering material on the surface of the copper core, thereby improving the purity and stability of the copper material. 1. The cable is guided by the first guide roller on the support frame and the second guide roller on the sliding frame. The guide groove is set in a semi-arc structure, and a pressure roller is slidably connected to the top of the guide groove. The pressure roller and the guide groove are pressed together by the elastic force of the spring, which can prevent the cable from deviating. At the same time, the screw rod is connected to the fixing hole through the thread, so that the distance between the first guide roller and the second guide roller can be adjusted according to the diameter of the cable by turning the screw. The cooperation between the first guide roller, the second guide roller and the guide groove can ensure that each cable maintains a stable trajectory when entering the separation station, reduce the uneven separation caused by deviation, and thus improve the separation efficiency and the quality of copper core recovery. 2. The output end of the electric push rod is connected to the rod body of the guide rod. The operation of the electric push rod causes the guide rod to slide on the slide plate, thereby causing the two sets of cutters to move closer or further apart. This can be adjusted according to different cable specifications. By adjusting the cutters, the cutting parameters can be adjusted individually for each cable specification, achieving a cleaner removal of the sheath and insulation layer. This precise cutting reduces the possibility of accidental cutting or excessive wear of the exposed copper core area, thereby improving the copper grade and the quality of raw materials for subsequent smelting. 3. The synchronous pulley on the motor and the synchronous pulley on the separating roller shaft are connected by a belt sleeve. The operation of the motor and the cooperation between the synchronous pulley and the belt drive the rotation of the separating roller. The rotation of the separating roller can separate the cable. The rolling friction of the separating roller helps to gradually peel off the thin layer of adhering material on the surface of the copper core, thereby improving the purity and stability of the copper material. Attached Figure Description
[0014] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the guide groove of this utility model. Figure 3 This is a side view of the overall structure of the mounting bracket of this utility model; Figure 4 This is a cross-sectional view of the mounting bracket of this utility model; Figure 5 This is a bottom view of the overall structure of this utility model; Figure 6 This utility model Figure 1 A magnified structural diagram at point A in the diagram.
[0015] Explanation of reference numerals in the attached drawings: 1. Processing table; 2. Fixed bracket; 3. Support frame; 4. First guide roller; 5. Sliding frame; 6. Fixing hole; 7. Screw; 8. Second guide roller; 9. Guide groove; 10. Pressure roller; 11. Spring; 12. Slide plate; 13. Mounting plate; 14. Cutter; 15. Guide rod; 16. Electric push rod; 17. Mounting frame; 18. Separating roller; 19. Synchronous pulley; 20. Motor; 21. Belt; 22. Copper granulator. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0017] To address the technical problems of existing copper cable separation equipment used for cable disassembly, which are prone to deviation during separation due to differences in cable diameter, flexibility, and degree of twisting, leading to cable slippage or wire breakage, this embodiment discloses the following technical content. Please see Figures 1-6 A copper cable separation device for cable dismantling includes a processing table 1, a fixed bracket 2, a support frame 3, a first guide roller 4, a sliding frame 5, a fixing hole 6, a screw 7, a second guide roller 8, a guide groove 9, a pressure roller 10, a spring 11, a sliding plate 12, a mounting plate 13, a cutter 14, a guide rod 15, an electric push rod 16, a mounting frame 17, a separation roller 18, a synchronous pulley 19, a motor 20, a belt 21, and a copper wire granulator 22; like Figure 1 , Figure 2 , Figure 5 and Figure 6As shown, when separating cables, the screws 7 on the sliding frame 5 are connected to the fixing holes 6 on the support frame 3 via threads, allowing the distance between the first guide roller 4 and the second guide roller 8 to be adjusted according to the specifications of each batch of separated cables. This allows the screws 7 to be screwed out of the fixing holes 6, releasing the fixation between the sliding frame 5 and the support frame 3. The support frame 3 is fixedly installed at the front and rear ends of the top of the fixed bracket 2, and the upper end of the support frame 3 is rotatably connected to the first guide roller 4, which slides on the outside of the support frame 3 via the sliding frame 5. The upper end of the sliding frame 5 is rotatably connected to the second guide roller 8. After releasing the fixation between the support frame 3 and the sliding frame 5, the sliding frame 5 can be pulled upwards according to the specifications of the separated cables, allowing it to slide on the outside of the support frame 3, thereby adjusting the distance between the first guide roller 4 and the second guide roller 8. After adjustment, the screws 7 can be screwed again, as the fixing holes 6 are in an array configuration. The screw 7 is installed on the plate of the support frame 3, and the rod of the screw 7 is connected to the fixing hole 6 through the thread, thereby fixing the distance between the first guide roller 4 and the second guide roller 8. After the adjustment is completed, the cable is placed between the first guide roller 4 and the second guide roller 8, and the cable is pulled to the right. Because the left end of the top of the processing table 1 is fixedly installed with the guide groove 9, and the left and right ends of the top of the guide groove 9 are slidably connected with the pressure roller 10, and the guide groove 9 is set in a semi-arc structure state, when the cable is pulled, the pressure roller 10 can be pulled upward simultaneously, so that the pressure roller 10 drives the spring 11 to compress and place the cable in the groove of the guide groove 9. Then the pull on the pressure roller 10 is released, so that the spring force of the spring 11 drives the pressure roller 10 to reset, and the cable is pressed into the groove of the guide groove 9 by the reset of the pressure roller 10. Through the cooperation between the first guide roller 4, the second guide roller 8 and the guide groove 9, it can be ensured that each cable maintains a stable trajectory when entering the separation station, reducing the uneven separation caused by the deviation. like Figure 1 and Figure 5As shown, when the cable enters the groove of the guide groove 9 and moves to the right, the spacing between the two sets of cutters 14 is adjusted according to the cable specifications. This allows the controller to control the synchronous operation of the two sets of electric push rods 16 at the bottom of the processing table 1. Since the mounting plate 13 slides on the slide plate 12, and a guide rod 15 is fixedly installed in the middle of the side wall of the mounting plate 13, connected to the rod body of the guide rod 15 via the output end of the electric push rod 16, when the electric push rod 16 is running, the guide rod 15 drives the mounting plate 13 to slide on the slide plate 12. When the mounting plate 13 slides on the slide plate 12, the cutters 14 are rotated and connected to the top of the mounting plate 13 in an array state. As the mounting plate 13 moves, the two sets of cutters 14 move closer or further apart. After the cutters 14 are adjusted, the cable can be moved and the cutters 14 can cut the rubber on the outside of the cable. The parameters of the cutters 14 can be adjusted individually for each cable specification to achieve a cleaner removal of the sheath and insulation layer, thereby accurately cutting and reducing the situation of accidental cutting or excessive wear of the exposed copper core area. like Figure 1 , Figure 3 and Figure 4 As shown, after the rubber on the outside of the cable is cut by the cutter 14, the controller can control the two sets of motors 20 at the front and rear of the top of the mounting frame 17 to run synchronously. This is because both the front and rear ends of the mounting frame 17 are rotatably connected to the separating rollers 18, and a synchronous pulley 19 is fixedly installed on the right end shaft of the separating roller 18. A synchronous pulley 19 is also fixedly installed on the output end of the motor 20, and the synchronous pulleys 19 are connected together by a belt 21. When the motor 20 is running, the separation rollers 19 and the belt 21 can be driven to separate the cables. As the separating roller 18 rotates, the cut cable can be placed below it and made to adhere to the bottom of the separating roller 18. The rotating separating roller 18 and the friction generated between it and the cable can separate the cut cable. At the same time, the left end of the cable moves to the right, allowing the separated cable to enter the copper granulator 22 for further processing. The rolling friction of the separating roller 18 helps to gradually peel off the thin layer of adhering material on the surface of the copper core, thereby improving the purity and stability of the copper material.
[0018] The above completes the series of operations for the copper cable separation device used for cable disassembly. Any content not described in detail in this manual is prior art known to those skilled in the art. All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0019] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A copper cable separating device for cable disassembly, comprising a processing table (1), characterized in that: A copper granulator (22) is fixedly installed on the top of the processing table (1), and a fixed bracket (2) is fixedly installed on the left side of the bottom of the processing table (1). A guide component is provided on the plate of the fixed bracket (2). Slide plates (12) are fixedly installed on both the front and rear ends of the top of the processing table (1), and an adjustment component is provided on the plate of the slide plate (12). An installation frame (17) is fixedly installed on the right side of the top of the processing table (1), and a separation component is provided on the frame of the installation frame (17).
2. The copper cable separation device for cable dismantling according to claim 1, characterized in that: The top left end of the processing table (1) is fixedly installed with a guide groove (9), and the guide groove (9) is set in a semi-arc structure. The top left and right ends of the guide groove (9) are slidably connected with pressure rollers (10), and the lower end of the pressure roller (10) rod is sleeved with a spring (11) about the outside of the inner cavity of the guide groove (9).
3. The copper cable separation device for cable dismantling according to claim 1, characterized in that: The guiding assembly includes a support frame (3), a first guide roller (4), a screw (7), and a second guide roller (8). The support frame (3) is fixedly installed at both the front and rear ends of the top of the fixed bracket (2). The upper end of the support frame (3) is rotatably connected to the first guide roller (4), and the outer side of the support frame (3) is slidably connected to a sliding frame (5). The upper end of the sliding frame (5) is rotatably connected to the second guide roller (8).
4. The copper cable separation device for cable dismantling according to claim 3, characterized in that: The support frame (3) has fixed holes (6) arranged in an array on its plate. The side wall at the lower end of the sliding frame (5) is connected to a screw (7) by a thread, and the rod of the screw (7) is connected to the fixed hole (6) by a thread.
5. The copper cable separation device for cable dismantling according to claim 1, characterized in that: The adjustment assembly includes a mounting plate (13), a cutter (14), and a guide rod (15). The mounting plate (13) is slidably connected to the plate body of the slide plate (12). The top of the mounting plate (13) is rotatably connected to the cutter (14) in an array state. The guide rod (15) is fixedly installed at the middle position of the side wall of the mounting plate (13).
6. The copper cable separation device for cable dismantling according to claim 5, characterized in that: Electric push rods (16) are fixedly installed at both the front and rear ends of the bottom of the processing table (1), and the output end of the electric push rod (16) is connected to the rod body of the guide rod (15).
7. The copper cable separation device for cable dismantling according to claim 1, characterized in that: The separation assembly includes a separation roller (18), a synchronous pulley (19), a motor (20), and a belt (21). The front and rear ends of the mounting frame (17) are rotatably connected to the separation roller (18), and the synchronous pulley (19) is fixedly installed on the right end shaft of the separation roller (18). The front and rear ends of the top of the mounting frame (17) are fixedly installed with the motor (20), and the output end of the motor (20) is also fixedly installed with the synchronous pulley (19). The synchronous pulleys (19) are connected together by the belt (21).