Transformer high and low voltage coil winding mold three-dimensional storage rack tooling

Abstract

This utility model discloses a three-dimensional storage rack for transformer high and low voltage coil winding molds, relating to the field of transformer manufacturing technology. The device includes: a vertical three-dimensional storage rack, a first horizontal three-dimensional storage rack, a second horizontal three-dimensional storage rack, a winding mold management board, winding mold labels, and fasteners for the three-dimensional storage rack. By designing a three-layer three-dimensional structure of the vertical, first, and second horizontal storage racks, this utility model fully utilizes the limited space of the workshop, achieving neat arrangement and categorized storage of transformer high and low voltage coil winding molds. This significantly improves space utilization, reduces the disorderly stacking of winding molds, facilitates quick retrieval and access for workshop workers, shortens auxiliary time in the production process, and improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of transformer manufacturing technology, specifically a three-dimensional storage rack tooling for transformer high and low voltage coil winding molds. Background Technology

[0002] A transformer is a specialized electrical device used to change voltage. It changes voltage through its high-voltage and low-voltage coils and core. For this purpose, it is necessary to produce and wind the high-voltage and low-voltage coils of the transformer. The production and winding of the high-voltage and low-voltage coils of the transformer requires winding molds to ensure that the transformer is formed according to the capacity and voltage requirements. As a result, many types of transformers are formed, and thus many types and specifications of transformer coil winding molds have been developed.

[0003] Based on this, a three-dimensional storage rack for transformer high and low voltage coil winding molds is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0004] The purpose of this utility model is to provide a three-dimensional storage rack tooling for transformer high and low voltage coil winding molds to solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] The transformer high and low voltage coil winding mold three-dimensional storage rack fixture includes: a vertical three-dimensional storage rack, a first horizontal three-dimensional storage rack, a second horizontal three-dimensional storage rack, a winding mold management board, winding mold labels, and three-dimensional storage rack fasteners; the vertical three-dimensional storage rack is the vertical support part of the fixture, the first horizontal three-dimensional storage rack and the second horizontal three-dimensional storage rack are the horizontal support parts of the fixture, and the three-dimensional storage rack fasteners securely connect the vertical three-dimensional storage rack, the first horizontal three-dimensional storage rack and the second horizontal three-dimensional storage rack into an integral structure.

[0007] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0008] In one alternative: the number of vertical storage racks is 2, symmetrically distributed on both sides of the tooling, made of rectangular tubing with a cross-sectional dimension of 40×20×2.5mm.

[0009] In one alternative: the number of first horizontal storage racks is 4, installed on the front of the fixture, and the number of second horizontal storage racks is 4, installed on the side of the fixture. Both are made of rectangular tubing with a cross-sectional dimension of 40×20×2.5mm.

[0010] In one alternative: the winding mold management panel is fixedly mounted on the side of the tooling, and the winding mold management panel is a detachable structure with standardized slots on its surface.

[0011] In one alternative: the winding mold label is suspended and fixed on the winding mold management board. The winding mold label contains a QR code or barcode to associate the winding mold's specifications, storage location, and usage record information.

[0012] In one alternative: the fasteners for the vertical storage rack include bolts, nuts, and corner brackets, used to enable detachable connection between the vertical storage rack and the first horizontal storage rack and the second horizontal storage rack.

[0013] In one alternative design: the overall dimensions of the tooling are 2000mm in length, 1080mm in width, and 2300mm in height, and it consists of a three-layer structure, with the height of each layer adjustable.

[0014] In one alternative: the tooling surface is treated with an anti-rust primer and an acrylic light orange topcoat, and the outer edges are sanded to remove burrs.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model, through the design of a three-layer three-dimensional structure consisting of a vertical three-dimensional storage rack, a first horizontal three-dimensional storage rack, and a second horizontal three-dimensional storage rack, makes full use of the limited space in the workshop, realizes the neat arrangement and classified storage of transformer high and low voltage coil winding molds, significantly improves space utilization, reduces the disorderly stacking of winding molds, facilitates workshop workers to quickly find and retrieve the required winding molds, shortens auxiliary working hours in the production process, and improves production efficiency.

[0017] 2. This utility model achieves standardized management of winding dies by setting up a winding die management board and winding die labels. The winding die labels indicate the specifications of the winding die, facilitating quick identification and location by workers and avoiding misuse caused by inconsistent winding die specifications. Simultaneously, the design of the winding die management board makes the storage location of the winding dies clear at a glance, further improving management efficiency, reducing the error rate in production, and ensuring the quality and consistency of transformer high and low voltage coil production. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the winding mold management board in this utility model.

[0020] Figure 3 This is a schematic diagram of the structure of the winding mold label in this utility model.

[0021] Attached diagram annotations: 1. Vertical storage rack; 2. First horizontal storage rack; 3. Second horizontal storage rack; 4. Winding mold management board; 5. Winding mold label; 6. Storage rack fasteners. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0023] In one embodiment, such as Figures 1-3 As shown, the transformer high and low voltage coil winding mold three-dimensional storage rack fixture includes: a vertical three-dimensional storage rack 1, a first horizontal three-dimensional storage rack 2, a second horizontal three-dimensional storage rack 3, a winding mold management board 4, a winding mold label 5, and three-dimensional storage rack fasteners 6. The vertical three-dimensional storage rack 1 is the vertical support part of the fixture, and the first horizontal three-dimensional storage rack 2 and the second horizontal three-dimensional storage rack 3 are the horizontal support parts of the fixture. The three-dimensional storage rack fasteners 6 fasten the vertical three-dimensional storage rack 1, the first horizontal three-dimensional storage rack 2, and the second horizontal three-dimensional storage rack 3 into an integral structure. The three-dimensional storage rack fasteners 6 include bolts, nuts, and angle brackets, which are used to realize the detachable connection between the vertical three-dimensional storage rack 1 and the first horizontal three-dimensional storage rack 2 and the second horizontal three-dimensional storage rack 3. The overall dimensions of the fixture are 2000mm in length, 1080mm in width, and 2300mm in height. It is divided into three layers, and the height of each layer is adjustable. The surface of the fixture is treated with anti-rust primer and acrylic light orange topcoat, and the outer edge is polished and deburred.

[0024] The vertical storage rack 1 is fabricated by cutting and preparing materials of 2000×1080×2300mm and rectangular tube of 40×20×2.5mm. It serves as the vertical support frame for the transformer high and low voltage coil winding mold storage rack fixture. The first horizontal storage rack 2 and the second horizontal storage rack 3 are fabricated by cutting and preparing materials of the same size and specifications. They serve as the horizontal support frames for the transformer high and low voltage coil winding mold storage rack fixture and are all installed on the vertical storage rack 1.

[0025] In one embodiment, such as Figure 2 As shown, there are two vertical storage racks 1, symmetrically distributed on both sides of the fixture, and they are made of rectangular tubing. There are four horizontal storage racks 2, installed on the front of the fixture, and four horizontal storage racks 3, installed on the side of the fixture. Both are made of rectangular tubing.

[0026] In one embodiment, such as Figure 2 and Figure 3As shown, the winding mold management board 4 is fixedly mounted on the side of the tooling. The winding mold management board 4 is a detachable structure with standardized slots on its surface. The winding mold label 5 is suspended and fixed on the winding mold management board 4. The winding mold label 5 contains a QR code or barcode used to associate the winding mold's specifications, storage location, and usage record information. The standardized slots on the winding mold management board 4 facilitate the fixing of the winding mold label 5.

[0027] The above embodiments disclose a three-dimensional storage rack fixture for transformer high and low voltage coil winding molds. The fixture utilizes a three-layer structure consisting of a vertical storage rack 1, a first horizontal storage rack 2, and a second horizontal storage rack 3 to store the transformer high and low voltage coil winding molds in layers. The vertical storage rack 1 serves as the vertical support of the fixture, providing overall structural stability; the first and second horizontal storage racks 2 and 3 serve as horizontal support for placing the winding molds. This three-dimensional design fully utilizes the limited space of the workshop, achieving neat arrangement and categorized storage of the winding molds. Standardized management of the winding molds is achieved through a winding mold management board 4 and winding mold labels 5. The winding mold labels 5 indicate the specifications of the winding molds and can be linked to their storage location and usage records via QR codes or barcodes. The winding mold management board 4 is used to hang the winding mold labels 5, making the storage location of each winding mold clearly visible, facilitating quick retrieval and use by workers.

[0028] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A three-dimensional storage rack for transformer high and low voltage coil winding forms, characterized in that, include: The three-dimensional storage rack includes a vertical three-dimensional storage rack (1), a first horizontal three-dimensional storage rack (2), a second horizontal three-dimensional storage rack (3), a winding mold management board (4), a winding mold label (5), and fasteners (6) for the three-dimensional storage rack. The vertical three-dimensional storage rack (1) is the vertical support part of the tooling, the first horizontal three-dimensional storage rack (2) and the second horizontal three-dimensional storage rack (3) are the horizontal support parts of the tooling, and the fasteners (6) for the three-dimensional storage rack securely connect the vertical three-dimensional storage rack (1), the first horizontal three-dimensional storage rack (2) and the second horizontal three-dimensional storage rack (3) into an integral structure.

2. The transformer high-low coil bobbin storage jig of claim 1, wherein, The vertical storage rack (1) consists of two pieces, symmetrically distributed on both sides of the tooling, and is made of rectangular tube material with a cross-sectional dimension of 40×20×2.5mm.

3. The transformer high-low coil bobbin storage jig of claim 1, wherein, The first horizontal three-dimensional storage rack (2) consists of 4 pieces, which are installed on the front of the tooling. The second horizontal three-dimensional storage rack (3) consists of 4 pieces, which are installed on the side of the tooling. Both are made of rectangular tube material with a cross-sectional dimension of 40×20×2.5mm.

4. The transformer high-low coil bobbin storage jig of claim 1, wherein, The winding mold management panel (4) is fixedly installed on the side of the tooling. The winding mold management panel (4) is a detachable structure with a slot on its surface.

5. The transformer high-low coil bobbin storage jig of claim 4, wherein, The winding mold label (5) is suspended and fixed on the winding mold management board (4). The winding mold label (5) contains a QR code or barcode, which is used to associate the specifications, storage location and usage record information of the winding mold.

6. The transformer high-low coil bobbin storage jig of claim 1, wherein, The three-dimensional storage rack fastener (6) includes bolts, nuts and corner brackets, which are used to realize the detachable connection between the vertical three-dimensional storage rack (1) and the first horizontal three-dimensional storage rack (2) and the second horizontal three-dimensional storage rack (3).

7. The transformer high-low coil bobbin storage jig of claim 1, wherein, The tooling has an overall size of 2000mm in length, 1080mm in width, and 2300mm in height, and is divided into three layers, each with an adjustable height.

8. The transformer high-low coil bobbin storage jig of claim 1, wherein, The surface of the tooling is treated with anti-rust primer and acrylic light orange topcoat, and the outer edge is polished and deburred.

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