Battery carrier positioning mechanism
By designing a battery bracket positioning mechanism with multiple sets of support devices and a floating structure, the problem of inaccurate positioning caused by the shaking of the battery bracket during hoisting was solved, achieving accurate positioning and multi-point balanced support of the bracket, thus improving positioning accuracy and work efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN KOKUSAI TEKKO WELDING EQUIP
- Filing Date
- 2025-08-25
- Publication Date
- 2026-07-31
AI Technical Summary
Traditional battery tray positioning mechanisms have poor installation flexibility, limited adaptability to different scenarios, and insufficient positioning accuracy, causing the battery tray to sway during hoisting and resulting in inaccurate placement.
A battery bracket positioning mechanism comprising multiple sets of support devices and a floating structure was designed. Through the combined movement of lateral and longitudinal movable parts, the bracket can be reset to any position in a two-dimensional plane. Combined with the engagement of the positioning block with the groove or square hole, accurate positioning is ensured.
This significantly improves the positioning accuracy of the battery bracket, ensures the accuracy of subsequent assembly processes, enhances the flexibility of the floating structure, avoids bracket swaying and deformation, and improves work efficiency.
Smart Images

Figure CN224582277U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automotive battery bracket assembly, and in particular relates to a battery bracket positioning mechanism. Background Technology
[0002] With the rapid development of new energy vehicle technology, efficient and stable assembly of battery modules can improve vehicle production efficiency and meet the ever-increasing demand. Battery brackets are key components specifically designed to fix, support, and protect electric vehicle power battery modules. The positioning accuracy, structural stability, and scenario adaptability of battery brackets are crucial factors affecting battery module performance and production efficiency. However, traditional battery bracket positioning mechanisms generally suffer from poor installation flexibility, limited scenario adaptability, and insufficient positioning accuracy. This can cause wobbling during battery bracket transport, leading to inaccurate placement. Utility Model Content
[0003] In view of this, the present invention aims to provide a battery bracket positioning mechanism to solve the problem of inaccurate placement caused by shaking during battery bracket hoisting.
[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows:
[0005] The battery bracket positioning mechanism includes multiple sets of support devices, each set of support devices is arranged parallel to each other. The lower end of the support device is fixedly installed on the production line, and the upper end of the support device is provided with a positioning component. The positioning component includes a first support plate, a second support plate and a floating structure. A floating structure is provided between the first support plate and the second support plate. The first support plate moves relative to the second support plate through the floating structure. The first support plate is used to support the bracket of the automobile battery. The second support plate is fixedly installed to the support device. The floating structure includes a cross block. A lateral movable part and a longitudinal movable part are respectively provided on the periphery of the cross block. The lateral movable part and the longitudinal movable part are arranged perpendicular to each other. The lateral movable part is installed at the lower end of the first support plate, and the longitudinal movable part is installed at the upper end of the second support plate. The cross block moves synchronously with the first support plate in the Y-axis direction through the lateral movable part, and the cross block moves synchronously with the first support plate in the X-axis direction through the longitudinal movable part.
[0006] Furthermore, the lateral movable part includes two sets of opposing lateral movable units. Each set of lateral movable units is arranged at both ends of the cross block along the Y-axis direction. The lateral movable unit includes a first slider, a first screw, and a first spring. Two first sliders are fixedly installed at the lower end of the first support plate. The two first sliders are parallel to each other and arranged opposite each other. A first screw is slidably connected inside each first slider. One end of the first screw is threaded to the outer periphery of the cross block, and the other end of the first screw is sleeved with a first spring. One end of the first spring abuts against the outer side of the first slider, and the other end of the first spring abuts against the other end of the first screw.
[0007] Furthermore, the longitudinal movable part includes two sets of opposing longitudinal movable units. Each set of longitudinal movable units is arranged at both ends of the cross block along the X-axis direction. The longitudinal movable unit includes a second slider, a second screw, and a second spring. Two second sliders are fixedly installed on the upper end of the second support plate. The two second sliders are parallel to each other and arranged opposite each other. A second screw is slidably connected inside each second slider. One end of the second screw is threaded to the outer periphery of the cross block, and the other end of the second screw is sleeved with a second spring. One end of the second spring abuts against the outer side of the second slider, and the other end of the second spring abuts against the other end of the second screw.
[0008] Furthermore, each of the first sliders and the first support plate is provided with multiple shims, which are arranged in parallel to each other. The shims are used to adjust the relative position of the axis of the first screw.
[0009] Furthermore, the lower end of the first support plate is provided with multiple sliding plates along the circumference, and the upper end of the second support plate is provided with multiple protrusions along the circumference. The protrusions correspond one-to-one with the sliding plates, and the lower end of the sliding plate contacts the upper end of the protrusion.
[0010] Furthermore, the protrusion includes a sleeve, and the second support plate has multiple through holes. A sleeve is installed in each through hole, and a ball bearing is provided at the upper end of each sleeve. The ball bearing is circumferentially connected to the lower end of the slide plate.
[0011] Furthermore, the upper periphery of the sleeve is provided with an annular boss, the periphery of the sleeve is located inside the through hole, and the lower end of the annular boss is engaged with the upper end of the second support plate.
[0012] Furthermore, a rubber ring is provided between the lower end of the annular boss and the upper end of the second support plate.
[0013] Furthermore, a positioning block is provided at the upper end of the first support plate.
[0014] Compared with the prior art, the battery bracket positioning mechanism of this utility model has the following advantages:
[0015] (1) The battery bracket positioning mechanism described in this utility model is equipped with a floating structure, which can drive the car battery bracket to reset when a position deviation occurs, greatly improving the positioning accuracy, ensuring the accuracy of subsequent assembly processes, and solving the problem of inaccurate placement caused by shaking during the hoisting of the car battery bracket.
[0016] (2) The battery bracket positioning mechanism of this utility model can adjust the relative position of the axis of the first screw by setting multiple shims between the first slider and the first support plate, ensuring that the outer periphery of the first screw slides smoothly in the first slider, enhancing the flexibility of the floating structure, better adjusting the car battery bracket whose position has shifted, and improving work efficiency.
[0017] (3) The battery bracket positioning mechanism described in this utility model fixes the relative position of the battery bracket and a plate by setting the positioning block and the fitting state of the positioning block with the groove or square hole on the car battery bracket. When the floating structure moves, the bracket can follow the movement synchronously through the fitting of the positioning block to achieve accurate positioning.
[0018] (4) The battery bracket positioning mechanism described in this utility model is equipped with multiple sets of support devices, which can form multi-point balanced support, effectively disperse the weight of the battery bracket, and avoid bracket deformation or shaking caused by excessive local force. Attached Figure Description
[0019] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:
[0020] Figure 1 This is a schematic diagram of the overall structure of the battery bracket positioning mechanism described in an embodiment of the present invention;
[0021] Figure 2 This is a schematic diagram of the battery bracket positioning mechanism composed of four sets of support devices as described in an embodiment of the present utility model;
[0022] Figure 3 This is a schematic diagram of the overall structure of the present invention without the first support plate.
[0023] Figure 4 This is a schematic diagram of the floating structure described in an embodiment of the present utility model;
[0024] Figure 5 This is a schematic diagram of the first support plate described in an embodiment of the present utility model;
[0025] Figure 6 This is a schematic diagram of the second support plate according to an embodiment of the present utility model;
[0026] Figure 7 This is a schematic diagram of the sleeve described in an embodiment of the present utility model.
[0027] Explanation of reference numerals in the attached figures:
[0028] 1-Support device; 11-First support plate; 12-Second support plate; 13-Floating structure; 131-Cross block; 132-Transverse movable part; 1321-First slider; 1322-First screw; 1323-First spring; 133-Vertical movable part; 1331-Second slider; 1332-Second screw; 1333-Second spring; 14-Washer; 15-Slide plate; 16-Protrusion; 161-Tube sleeve; 162-Ball bearing; 163-Rubber ring; 17-Positioning block. Detailed Implementation
[0029] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0030] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0033] like Figure 1-4As shown, the battery bracket positioning mechanism is characterized by comprising multiple sets of support devices 1, each set of support devices 1 being arranged parallel to each other. The lower end of each support device 1 is fixedly installed on the production line, and a positioning component is provided at the upper end of each support device 1. The positioning component includes a first support plate 11, a second support plate 12, and a floating structure 13. The floating structure 13 is provided between the first support plate 11 and the second support plate 12. The first support plate 11 moves relative to the second support plate 12 through the floating structure 13. The first support plate 11 is used to support the bracket of the automobile battery. The second support plate 12 is fixedly installed to the support device 1. The floating structure 13 includes a cross block 131. A transverse movable part 132 and a longitudinal movable part 133 are respectively provided around the cross block 131. The transverse movable part 132 and the longitudinal movable part 133 move relative to each other. The battery tray is vertically mounted with a lateral movable part 132 installed at the lower end of the first support plate 11 and a longitudinal movable part 133 installed at the upper end of the second support plate 12. The cross block 131 moves synchronously with the first support plate 11 along the Y-axis via the lateral movable part 132 and synchronously with the first support plate 11 along the X-axis via the longitudinal movable part 133. A floating structure 13 is provided, which can drive the car battery tray to reset when a positional deviation occurs, greatly improving the positioning accuracy and ensuring the accuracy of subsequent assembly processes. This solves the problem of inaccurate placement caused by shaking during the hoisting of the car battery tray. In addition, multiple sets of support devices 1 are provided, which can form multi-point balanced support, effectively distributing the weight of the battery tray and avoiding deformation or shaking of the tray caused by excessive local stress.
[0034] like Figure 4 and Figure 5The lateral movable part 132 shown includes two sets of opposing lateral movable units. Each set of lateral movable units is arranged on both sides of the cross block 131 along the Y-axis. The lateral movable unit includes a first slider 1321, a first screw 1322, and a first spring 1323. Two first sliders 1321 are fixedly installed at the lower end of the first support plate 11. The two first sliders 1321 are arranged parallel to each other. A first screw 1322 is slidably connected inside each first slider 1321. One end of the first screw 1322 is threaded to the outer periphery of the cross block 131, and the other end of the first screw 1322 is sleeved with the first spring 1323. One end of the first spring 1323 abuts against the first slider 1321. On the outside of 321, the other end of the first spring 1323 abuts against the other end of the first screw 1322. When the floating structure 13 moves along the X-axis, the second screw 1332 slides within the second slider 1331 along the X-axis. The two first sliders 1321 slide along the X-axis following the first support plate 11. The position of the cross block 131 moves relative to the second support plate 12 along the X-axis, while the position of the cross block 131 does not move relative to the first support plate 11. During the movement, the first spring 1323 on one side is stretched, and the first spring 1323 on the other side is compressed. Under the action of the elastic force of the first spring 1323 itself, the first support plate 11 moving along the X-axis will be pulled back to its original position.
[0035] like Figure 4 and Figure 6 As shown, the longitudinal movable part 133 includes two sets of opposing longitudinal movable units. Each set of longitudinal movable units is arranged on both sides of the cross block 131 along the X-axis. The longitudinal movable unit includes a second slider 1331, a second screw 1332, and a second spring 1333. Two second sliders 1331 are fixedly installed on the upper end of the second support plate 12. The two second sliders 1331 are arranged parallel to each other. A second screw 1332 is slidably connected inside each second slider 1331. One end of the second screw 1332 is threaded to the outer periphery of the cross block 131, and the other end of the second screw 1332 is sleeved around the outer periphery of the second spring 1333. One end of the second spring 1333 abuts against the outer side of the second slider 1331, and the other end of the second spring 1333 abuts against the second screw. Inside 1332, when the floating structure 13 moves along the Y-axis, the first screw 1322 slides within the first slider 1321 along the Y-axis. The two first sliders 1321 slide along the Y-axis following the first support plate 11. The position of the cross block 131 moves relative to the second support plate 12 along the Y-axis, while the position of the cross block 131 does not move relative to the first support plate 11. During the movement, the second spring 1333 on one side is stretched, and the second spring 1333 on the other side is compressed. Under the action of the elastic force of the second spring 1333 itself, the first support plate 11 moving along the Y-axis will be pulled back to its original position. The combination of the two movement modes allows the floating structure 13 to move arbitrarily in the two-dimensional plane, and it will automatically reset under the action of the springs during the movement.
[0036] like Figure 5 As shown, multiple shims 14 are provided between each first slider 1321 and the first support plate 11. These shims 14 are arranged parallel to each other and are used to adjust the relative position of the axis of the first screw 1322. By adding or removing the number of shims 14, the relative position of the axis of the first screw 1322 can be adjusted, ensuring smooth sliding of the outer periphery of the first screw 1322 within the first slider 1321, thereby increasing the mobility of the floating device 13. By providing multiple shims 14 between the first slider 1321 and the first support plate 11, the relative position of the axis of the first screw 1322 can be adjusted, ensuring smooth sliding of the outer periphery of the first screw 1322 within the first slider 1321. This enhances the flexibility of the floating structure 13, better adjusts the car battery bracket whose position has shifted, and improves work efficiency.
[0037] like Figure 6 and Figure 7 As shown, multiple sliding plates 15 are arranged circumferentially at the lower end of the first support plate, and multiple protrusions 16 are arranged circumferentially at the upper end of the second support plate 12. The protrusions 16 correspond one-to-one with the sliding plates 15. The lower end of the sliding plate 15 contacts the upper end of the protrusion 16. The protrusion 16 includes a sleeve 161. The second support plate 12 is provided with multiple through holes, and a sleeve 161 is installed in each through hole. Each sleeve 161 is provided with a ball bearing 162 at its upper end. The outer periphery of the ball bearing 162 is rotatably connected to the lower end of the sliding plate 15. The outer periphery of the upper end of the sleeve 161 is provided with an annular boss. The outer periphery of the sleeve 161 is located in the through hole. The lower end of the annular boss is engaged with the upper end of the second support plate 12. A rubber ring 163 is provided between the lower end of the annular boss and the upper end of the second support plate 12. The ball bearing 162 can roll at the lower end of the sliding plate 15, which can better drive the first support plate 11 to slide.
[0038] like Figure 5 As shown, a positioning block 17 is provided at the upper end of the first support plate 11. When the car battery bracket is transferred to the positioning component by the hoisting equipment, the positioning block 17 plays a guiding and positioning role. The bottom of the battery bracket is provided with a groove or square hole that matches the positioning block 17. The outer periphery of the positioning block 17 is inserted into the groove or square hole to achieve the positioning effect. The fitting state of the positioning block 17 and the groove or square hole on the car battery bracket will fix the relative position of the battery bracket and the support plate 11. When the floating structure 13 moves, the bracket can follow the movement synchronously through the fitting of the positioning block 17 to achieve the purpose of accurate positioning.
[0039] Working process of the battery bracket positioning mechanism:
[0040] Multiple sets of parallel support devices 1 are fixedly installed on the production line at their lower ends to ensure stable support. Then, the positioning components are assembled on the upper end of the support devices 1. A hoisting device transfers the car battery bracket to the positioning mechanism. When the bracket descends, the positioning block 17 on the upper end of the first support plate 11 first aligns with the groove or square hole at the bottom of the bracket. With the help of the positioning block 17, the bracket is placed on the upper end of the first support plate 11. After the bracket is fully placed, if there is a positional deviation, the floating structure 13 is triggered for reset and calibration. When the bracket deviates along the X-axis, the first support plate 11 drives the first slider 1321 of the transverse movable part 132 to move along the X-axis. The cross block 131 moves along the X-axis via the second screw 1332 of the longitudinal movable part 133. The sliding of the two sliders 1331 causes the cross block 131 to return to the center position, thereby driving the first support plate 11 and the bracket to reset along the X-axis. When the bracket deviates along the Y-axis, the first support plate 11 drives the first screw 1322 of the transverse movable part 132 to slide along the Y-axis inside the first slider 1321. The elastic force of the first spring 1323 drives the cross block 131 to return to the center position, driving the first support plate 11 and the bracket to reset along the Y-axis. The combination of the two working processes can reset any deviation in the two-dimensional plane. When the floating structure 13 completes the reset, the cross block 131 returns to the center position. At this time, the car battery bracket is placed at the center position of the upper end of the mechanism, which is convenient for downstream processes.
[0041] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A battery bracket positioning mechanism, characterized in that: The system includes multiple sets of support devices (1), each set of support devices (1) is arranged parallel to each other. The lower end of each support device (1) is fixedly installed on the production line. The upper end of each support device (1) is provided with a positioning component. The positioning component includes a first support plate (11), a second support plate (12), and a floating structure (13). A floating structure (13) is provided between the first support plate (11) and the second support plate (12). The first support plate (11) moves relative to the second support plate (12) through the floating structure (13). The first support plate (11) is used to support the bracket of the car battery. The second support plate (12) is fixedly installed to the support device (1). (13) Includes a cross block (131), with a transverse movable part (132) and a longitudinal movable part (133) respectively arranged around the cross block (131). The transverse movable part (132) and the longitudinal movable part (133) are arranged perpendicular to each other. The transverse movable part (132) is installed at the lower end of the first support plate (11), and the longitudinal movable part (133) is installed at the upper end of the second support plate (12). The cross block (131) moves synchronously with the first support plate (11) along the Y-axis direction through the transverse movable part (132), and the cross block (131) moves synchronously with the first support plate (11) along the X-axis direction through the longitudinal movable part (133).
2. The battery carriage positioning mechanism of claim 1, wherein: The transverse movable part (132) includes two sets of transverse movable units arranged opposite each other. Each set of transverse movable units is arranged at both ends of the cross block (131) along the Y-axis. The transverse movable unit includes a first slider (1321), a first screw (1322) and a first spring (1323). Two first sliders (1321) are fixedly installed at the lower end of the first support plate (11). The two first sliders (1321) are parallel to each other and arranged opposite each other. A first screw (1322) is slidably connected inside each first slider (1321). One end of the first screw (1322) is threaded to the periphery of the cross block (131). The other end of the first screw (1322) is sleeved with the first spring (1323). One end of the first spring (1323) abuts against the outside of the first slider (1321), and the other end of the first spring (1323) abuts against the other end of the first screw (1322).
3. The battery carriage positioning mechanism of claim 2, wherein: The longitudinal movable part (133) includes two sets of opposing longitudinal movable units. Each set of longitudinal movable units is arranged at both ends of the cross block (131) along the X-axis. The longitudinal movable unit includes a second slider (1331), a second screw (1332), and a second spring (1333). Two second sliders (1331) are fixedly installed on the upper end of the second support plate (12). The two second sliders (1331) are parallel to each other and opposite to each other. A second screw (1332) is slidably connected inside each second slider (1331). One end of the second screw (1332) is threaded to the periphery of the cross block (131), and the other end of the second screw (1332) is sleeved around the periphery of the second spring (1333). One end of the second spring (1333) abuts against the outside of the second slider (1331), and the other end of the second spring (1333) abuts against the other end of the second screw (1332).
4. The battery carriage positioning mechanism of claim 2, wherein: Multiple shims (14) are provided between each first slider (1321) and the first support plate (11). The multiple shims (14) are arranged in parallel to each other. The shims (14) are used to adjust the relative position of the axis of the first screw (1322).
5. The battery tray positioning mechanism of claim 1, wherein: The lower end of the first support plate (11) is provided with multiple sliding plates (15) along the circumferential direction, and the upper end of the second support plate (12) is provided with multiple protrusions (16) along the circumferential direction. The protrusions (16) correspond one-to-one with the sliding plates (15), and the lower end of the sliding plate (15) contacts the upper end of the protrusions (16).
6. The battery carriage positioning mechanism of claim 5, wherein: The protrusion (16) includes a sleeve (161), and the second support plate (12) is provided with multiple through holes. A sleeve (161) is installed in each through hole. A ball (162) is provided at the upper end of each sleeve (161), and the ball (162) is rolled to the lower end of the slide plate (15).
7. The battery carriage positioning mechanism of claim 6, wherein: The upper periphery of the sleeve (161) is provided with an annular boss, the periphery of the sleeve (161) is located inside the through hole, and the lower end of the annular boss is engaged with the upper end of the second support plate (12).
8. The battery carriage positioning mechanism of claim 7, wherein: A rubber ring (163) is provided between the lower end of the annular boss and the upper end of the second support plate (12).
9. The battery tray positioning mechanism of claim 1, wherein: A positioning block (17) is provided at the upper end of the first support plate (11).