A device for winding AGM fiberglass separators into cylinders

Abstract

This application relates to an AGM fiberglass separator winding and forming device, belonging to the field of AGM fiberglass separator technology. It includes a mounting support frame and a mounting plate located at the bottom of the mounting support frame. The mounting support frame is equipped with a winding assembly and a pair of conveying guide rollers. A sealing seat is located on the right side of the mounting support frame, and a pair of drive motors are located at the right end of the sealing seat. Cleaning rollers are located inside the sealing seat and rotate with the inner wall of the sealing seat. Perforations are provided on both the front and rear surfaces of the sealing seat, located between the two cleaning rollers. This AGM fiberglass separator winding and forming device utilizes an air extraction assembly, a connecting structure, and the interconnection between the collecting seat and the sealing seat to draw impurities into the sealing seat for storage. Compared to existing technologies, this device achieves surface cleaning of impurities during the AGM fiberglass separator winding and forming process.

Description

Technical Field

[0001] This utility model relates to the field of AGM fiberglass separator production technology, specifically to an AGM fiberglass separator winding and forming equipment. Background Technology

[0002] AGM separators are widely used in lead-acid batteries. As a separator between the positive and negative electrodes, they can effectively isolate the anode and cathode, prevent electrolyte mixing and short circuits, and also improve the battery's cycle life and self-discharge resistance.

[0003] To facilitate subsequent slitting, AGM fiberglass separators need to be wound into a cylindrical shape. During the winding process, the surface of the AGM fiberglass separator cannot be cleaned, which affects the cleanliness of the product and makes it easy for large particles of impurities to adhere to the surface. The pressure during winding also causes the surface of the AGM fiberglass separator to become uneven. Therefore, we propose an AGM fiberglass separator winding into a cylindrical shape to solve this technical defect. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an AGM fiberglass separator winding and forming device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an AGM fiberglass separator winding device, comprising a mounting support frame and a mounting plate disposed at the bottom of the mounting support frame, a winding assembly disposed on the mounting support frame, a pair of conveying guide rollers disposed on the mounting support frame, a sealing seat disposed on the right side of the mounting support frame, a pair of drive motors disposed at the right end of the sealing seat, a cleaning roller disposed at the output end of the drive motor, the cleaning rollers being located inside the sealing seat and rotating with the inner wall of the sealing seat, perforations disposed on both the front and rear surfaces of the sealing seat, the perforations being located between the two cleaning rollers, a collecting seat disposed on the upper surface of the mounting plate, an air extraction assembly disposed on the collecting seat, and a communication structure being provided between the collecting seat and the sealing seat.

[0006] Using the above technical solution, the AGM fiberglass separator is conveyed and guided by the conveying guide roller. At the same time, the AGM fiberglass separator is wound up by the winding assembly. The conveyed and wound AGM fiberglass separator passes through the perforation on the sealing seat. The cleaning roller is driven by the drive motor to rotate, so as to clean the surface of the AGM fiberglass separator in a closed environment. The cleaned impurities are then sucked out by the air extraction assembly. By utilizing the interconnection between the air extraction assembly, the connecting structure, the collecting seat and the sealing seat, the impurities are sucked into the sealing seat for storage.

[0007] As a preferred technical solution of this utility model, the winding assembly includes an output motor located on the left side of the mounting support frame, and the output end of the output motor is provided with a mounting shaft, and a locking head is externally threaded onto the mounting shaft;

[0008] The conveyor guide roller is located on the side of the mounting shaft.

[0009] Using the above technical solution, the mounting shaft allows the take-up drum of the AGM fiberglass separator to pass through and be installed, the fastening locking head locks and fixes the installation of the take-up drum, and the output motor drives the mounting shaft and the take-up drum to rotate, so that the AGM fiberglass separator is wound onto the take-up drum.

[0010] As a preferred embodiment of this utility model, the sealing seat is a hollow rectangle with an opening at the top and a cover at the opening. The cleaning roller is evenly covered with cleaning fibers, but not limited to cleaning fibers.

[0011] Using the above technical solution, the cover is opened and the internal parts are replaced and cleaned, and the lint is cleaned to ensure the cleaning effect.

[0012] As a preferred embodiment of the present invention, the air extraction assembly includes an air extraction pipe connected to the side of the collection seat, the other end of the air extraction pipe being connected to a booster air extraction pump, and an isolation filter screen being installed inside the air extraction pipe.

[0013] As a preferred technical solution of this utility model, the upper end of the collection seat is provided with a switch port, and the inner sealing cover of the switch port is provided with a switch cover.

[0014] By using the above technical solution, the impurities stored in the collection seat can be processed by opening the switch cover.

[0015] As a preferred embodiment of the present invention, the communication structure includes a plurality of connecting pipes connected to the front surface of the sealing seat, with a straight pipe connecting the other ends of the connecting pipes, and a connecting pipe connecting the straight pipe to the collecting seat.

[0016] Using the above technical solution, the booster pump works to draw air, and by utilizing the interconnection between the booster pump, the air extraction pipe, the collection seat, the connecting pipe, the straight pipe, the connecting pipe and the sealing seat, the impurities generated during cleaning in the sealing seat are sucked into the collection seat for storage, and the isolation filter screen isolates the impurities to prevent them from entering the booster pump.

[0017] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0018] This AGM fiberglass separator winding and forming equipment uses conveying guide rollers to transport and guide the AGM fiberglass separators. Simultaneously, a winding assembly winds the AGM fiberglass separators, which pass through perforations in a sealing seat. A drive motor then rotates a cleaning roller, enabling surface cleaning of the AGM fiberglass separators in a sealed environment. The cleaned impurities are then extracted using an air extraction assembly. The interconnected structure between the air extraction assembly, the connecting structure, the collecting seat, and the sealing seat draws the impurities into the sealing seat for storage. Compared to existing technologies, this equipment achieves surface impurity cleaning during the AGM fiberglass separator winding and forming process. Attached Figure Description

[0019] Figure 1 This is a perspective view of the present utility model;

[0020] Figure 2 This is a side perspective view of the present invention;

[0021] Figure 3 This is a perspective view of the deflection of this utility model;

[0022] Figure 4 This is a side view of the present invention;

[0023] Figure 5 This is a rear view of the present invention;

[0024] Figure 6 This is a cross-sectional perspective view of the sealing seat of this utility model.

[0025] In the diagram: 1. Mounting support frame; 2. Mounting carrier plate; 3. Output motor; 4. Mounting shaft; 5. Locking head; 6. Conveying guide roller; 7. Sealing seat; 8. Drive motor; 9. Cleaning roller; 10. Perforation; 11. Connecting pipe; 12. Straight pipe; 13. Collection seat; 14. Air extraction pipe; 15. Booster air pump; 16. Connecting pipe. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1 to 6This embodiment of an AGM fiberglass separator winding device mainly comprises a mounting support frame 1, a mounting plate 2, a winding assembly, a conveying guide roller 6, a sealing seat 7, a cleaning roller 9, a drive motor 8, a collection seat 13, and an air extraction assembly. This device aims to solve the problem of cleaning surface impurities of AGM fiberglass separators during the winding process. Through the coordinated work of various components, the surface of AGM fiberglass separators can be cleaned in a closed environment, and the cleaned impurities can be collected and stored.

[0028] Mounting support frame 1 serves as the main support structure for the entire equipment. It is made of high-strength metal materials, such as stainless steel, to ensure that it has sufficient strength and stability to withstand various forces generated during equipment operation. Mounting support frame 1 is frame-shaped and provides a mounting base for other components.

[0029] The mounting plate 2 is fixedly installed at the bottom of the mounting support frame 1 and is fixed together with the mounting support frame 1 by welding or bolting. The mounting plate 2 is also made of metal material and has a flat surface, which is used to support components such as the collection seat 13.

[0030] The winding assembly is mounted on the mounting support frame 1 and specifically includes an output motor 3, a mounting shaft 4, and a locking head 5. The output motor 3 is mounted and fixed on the left side surface of the mounting support frame 1. It is a servo motor, which has the characteristics of high control precision and stable operation. The output end of the output motor 3 is connected and fixed to the mounting shaft 4, and the power is transmitted through a coupling.

[0031] Mounting shaft 4 is a cylindrical metal shaft used to pass through the take-up drum of AGM fiberglass partition. The outside of mounting shaft 4 is threaded, and locking head 5 is threaded to mounting shaft 4. When the take-up drum is fitted onto mounting shaft 4, the locking head 5 is rotated to move towards the take-up drum and press it tightly against the take-up drum, thereby achieving the installation, locking and fixing of the take-up drum.

[0032] A pair of conveyor guide rollers 6 are provided, located on the front side of the mounting shaft 4 and mounted on the mounting support frame 1. The conveyor guide rollers 6 are rotatably connected to the right side of the mounting support frame 1 through bearings. Their surfaces are smooth and wrapped with rubber or plastic materials to reduce frictional damage to the AGM fiberglass separator. The function of the conveyor guide rollers 6 is to convey and guide the AGM fiberglass separator so that it can smoothly enter the winding assembly for winding.

[0033] The sealing seat 7 is fixed to the right side surface of the mounting support frame 1. It is a hollow rectangular structure made of transparent plastic or metal. The upper end of the sealing seat 7 is open, and a cover is provided at the opening. The cover is connected to the sealing seat 7 by a buckle or bolt, which makes it easy to open the cover to replace and clean the internal parts.

[0034] A pair of drive motors 8 are fixed to the right end of the sealing seat 7. The drive motors 8 are fixed to the sealing seat 7 by bolts. A cleaning roller 9 is fixed to the output end of the drive motor 8. The cleaning roller 9 is located inside the sealing seat 7 and is rotatably connected to the inner wall of the sealing seat 7 through bearings. The cleaning roller 9 is evenly distributed with cleaning fibers, or other cleaning materials, which can be selected according to the actual use. The cleaning fibers are made of soft and elastic materials, such as nylon, which can effectively remove impurities from the surface of the AGM fiberglass partition.

[0035] The front and rear surfaces of the sealing seat 7 are provided with perforations 10, which are located between the two cleaning rollers 9. The perforations 10 are used for the AGM fiberglass separator to pass through, so that the AGM fiberglass separator can contact the cleaning rollers 9 when passing through the sealing seat 7, thereby achieving surface cleaning.

[0036] The collection seat 13 is fixed to the upper surface of the mounting plate 2 and is made of metal. Its interior is a hollow structure used to store impurities generated during cleaning. The upper end of the collection seat 13 has a switch port, and the switch port is sealed with a switch cover. The switch cover is connected to the collection seat 13 by threads or snaps. Opening the switch cover allows the impurities stored in the collection seat 13 to be processed.

[0037] The collection base 13 is equipped with an air extraction assembly, which includes an air extraction pipe 14, a booster air pump 15, and an isolation filter. The air extraction pipe 14 is connected to the right side of the collection base 13 and is made of metal or plastic flexible tubing. The other end of the air extraction pipe 14 is connected to the booster air pump 15. The booster air pump 15 is fixed to the mounting plate 2 or other suitable position by bolts. An isolation filter is installed inside the air extraction pipe 14. The isolation filter is made of metal wire mesh or fiber mesh, which can isolate impurities and prevent impurities from entering the booster air pump 15, thus protecting the normal operation of the booster air pump 15.

[0038] The connecting structure is used to connect the collecting seat 13 and the sealing seat 7. It includes a plurality of connecting pipes 11 connected to the front surface of the sealing seat 7. The connecting pipes 11 are made of metal or plastic. The other end of the connecting pipes 11 is connected to a straight pipe 12, which is also made of metal or plastic. The straight pipe 12 is connected to the collecting seat 13 by a connecting pipe 16. The sealing seat 7, the straight pipe 12 and the collecting seat 13 are connected to form a connected channel through these connecting pipes, so as to draw the impurities generated during cleaning in the sealing seat 7 into the collecting seat 13 for storage.

[0039] This utility model device can be equipped with a control system, which uses a programmable logic controller (PLC) as the core control unit. The PLC has the advantages of high reliability, flexible programming, and strong anti-interference ability.

[0040] Motor control: The PLC controls the start, stop, speed and direction of output motor 3 and drive motor 8. For example, when the equipment starts, the PLC issues a command to start output motor 3 and drive motor 8 at the same time. According to the material of AGM fiberglass separator and the winding requirements, the speed of the motor is controlled by adjusting the parameters in the PLC program to ensure a smooth winding process and good cleaning effect.

[0041] Air pump control: The PLC controls the start and stop of the booster air pump 15 and the air pumping intensity. During the operation of the equipment, when the AGM fiberglass partition begins to pass through the sealing seat 7 for cleaning, the PLC automatically starts the booster air pump 15. According to the impurities generated in the sealing seat 7, the PLC program is adjusted to control the air pumping intensity of the booster air pump 15 to ensure that impurities can be sucked into the collection seat 13 in a timely manner.

[0042] Structural design principles and usage steps

[0043] Equipment installation and preparation:

[0044] Assemble and fix the mounting support frame 1 and mounting plate 2 according to the design requirements to ensure the overall stability of the equipment structure.

[0045] Install the winding assembly, install the output motor 3 on the left side of the mounting support frame 1, connect the mounting shaft 4, and install the locking head 5 on the mounting shaft 4.

[0046] Install the conveyor guide roller 6 to ensure that the conveyor guide roller 6 can rotate flexibly.

[0047] Install the sealing seat 7, fix the drive motor 8 to the right end of the sealing seat 7, install the cleaning roller 9, and ensure that the cleaning roller 9 can rotate freely inside the sealing seat 7.

[0048] Install the collection base 13, connect the air extraction component and the connecting structure, and check that all connections are properly sealed.

[0049] Connect and debug the control system with each motor to ensure that the equipment can operate normally.

[0050] AGM fiberglass partition installation:

[0051] Place the AGM fiberglass separator take-up drum onto the mounting shaft 4, rotate the locking head 5 to press it tightly against the take-up drum, and fix the take-up drum onto the mounting shaft 4.

[0052] One end of the AGM fiberglass separator is passed through the perforations 10 on the conveyor roller 6 and the sealing seat 7 in sequence, and then fixed to the take-up drum.

[0053] Equipment operation and cleaning:

[0054] When the equipment is started, the output motor 3 drives the mounting shaft 4 and the winding drum to rotate, and begins to wind up the AGM fiberglass separator. At the same time, the drive motor 8 drives the cleaning roller 9 to rotate. When the AGM fiberglass separator passes through the sealing seat 7, the cleaning fibers on the cleaning roller 9 clean the surface of the AGM fiberglass separator and remove impurities.

[0055] The booster pump 15 operates by drawing air. By utilizing the interconnection between the booster pump 15, the suction pipe 14, the collection seat 13, the connecting pipe 16, the straight pipe 12, the connecting pipe 11, and the sealing seat 7, impurities generated during cleaning in the sealing seat 7 are drawn into the collection seat 13 for storage. The isolation filter screen isolates the impurities and prevents them from entering the booster pump 15.

[0056] Equipment shutdown and maintenance:

[0057] Once the AGM fiberglass separator is wound up, stop the equipment and turn off the output motor 3, drive motor 8, and booster pump 15.

[0058] Open the switch cover on the collection seat 13 to process the impurities stored inside the collection seat 13.

[0059] Regularly open the cover on the sealing seat 7, clean and replace the cleaning roller 9, and check whether other parts inside the sealing seat 7 are normal. If there is any damage, repair or replace them in time.

[0060] In summary, this utility model of an AGM fiberglass separator winding and forming equipment, through reasonable structural design and system control, achieves effective cleaning and collection of surface impurities during the AGM fiberglass separator winding and forming process, thereby improving the cleanliness and quality of the product and possessing high practicality and promotional value.

[0061] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0062] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An AGM glass fiber separator winding drum equipment comprising a mounting support frame and a mounting carrier plate provided at the bottom of the mounting support frame, characterized in that, The mounting support frame is equipped with a winding assembly and a pair of conveying guide rollers. A sealing seat is located on the right side of the mounting support frame, and a pair of drive motors are located at the right end of the sealing seat. A cleaning roller is located at the output end of the drive motor and is located inside the sealing seat and rotates with the inner wall of the sealing seat. Perforations are provided on both the front and rear surfaces of the sealing seat, and the perforations are located between the two cleaning rollers. A collection seat is provided on the upper surface of the mounting plate, and an air extraction assembly is provided on the collection seat. The collection seat and the sealing seat are connected.

2. The AGM fiberglass separator coiling and drumming equipment according to claim 1, characterized in that: The winding assembly includes an output motor located on the left side of the mounting support frame. The output end of the output motor is provided with a mounting shaft, and a locking head is threaded onto the external part of the mounting shaft. The conveyor guide roller is located on the side of the mounting shaft.

3. The AGM fiberglass separator coiling and drumming apparatus according to claim 1, wherein: The sealing seat (7) is a hollow rectangle with an opening at the top and a cover at the opening. The cleaning roller (9) is evenly covered with cleaning fibers, but not limited to cleaning fibers.

4. The AGM fiberglass separator coiling and drumming apparatus according to claim 1, wherein: The air extraction assembly includes an air extraction pipe connected to the side of the collection seat, and a booster air extraction pump connected to the other end of the air extraction pipe. An isolation filter screen is installed inside the air extraction pipe.

5. The AGM fiberglass separator winding and drumming apparatus of claim 1, wherein: The upper end of the collection seat is provided with a switch port, and the inner sealing cover of the switch port is provided with a switch cover.

6. The AGM fiberglass separator coiling and drumming apparatus according to claim 1, wherein: The communication structure includes a plurality of connecting pipes connected to the front surface of the sealing seat, with a straight pipe connecting the other end of each connecting pipe, and a connecting pipe connecting the straight pipe to the collection seat.

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