Direct-insertion high voltage connector

By designing a detachable socket housing assembly and wire harness assembly structure, the problem of traditional connectors being bulky and inconvenient has been solved, enabling efficient installation and maintenance operations and improving assembly efficiency.

CN224582558UActive Publication Date: 2026-07-31GUANGDONG FUYOUSI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG FUYOUSI TECH CO LTD
Filing Date
2025-09-03
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Traditional integrated connector sockets are bulky and irregular in structure, which makes installation and operation inconvenient, affects assembly efficiency, and makes it difficult to meet the high-efficiency and fast operation requirements of modern assembly lines.

Method used

The design features a direct-insertion high-voltage connector where the socket housing assembly and the socket wiring harness assembly can be installed separately. The socket housing assembly is first fixed to the external device, and then the socket wiring harness assembly is inserted and fixed by a cantilever boss snap-fit. The socket wiring harness assembly can be detached and plugged in for connection.

Benefits of technology

It improves installation efficiency, simplifies cable connection, replacement and maintenance operations, and makes the overall structure lightweight and easy to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a direct-insertion high-voltage connector, relating to the field of connectors. The direct-insertion high-voltage connector includes a socket assembly, which comprises a socket housing assembly and a socket wiring harness assembly that are mutually connected. The socket housing assembly includes a socket panel and a socket shield. The socket panel is used for mounting on external devices and has a panel cavity and a first panel slot communicating with the panel cavity. The socket shield is disposed within the panel cavity and has a socket shield cavity. The socket panel has a first panel end face. The socket wiring harness assembly includes a socket inner liner and socket terminals. The socket terminals are inserted into the interior of the socket inner liner, and the socket inner liner is inserted into the socket shield cavity. The outer wall of the socket inner liner has an inner liner end face and a cantilever boss. The inner liner end face contacts the first panel end face, and the cantilever boss is engaged in the first panel slot. This utility model's direct-insertion high-voltage connector is easy to install.
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Description

Technical Field

[0001] This utility model relates to the field of connector technology, and in particular to a direct-insertion high-voltage connector. Background Technology

[0002] Connectors, as key components in electronic systems for transmitting and connecting electrical signals, are widely used in automotive, industrial equipment, communications, and consumer electronics. The socket housing is the core structural component of the connector, its main function being to provide precise insulation, positioning, and protection for the metal terminals, and to ensure a stable and reliable mating with the corresponding plug. Currently, a common socket structure in the industry involves pre-manufacturing the socket housing and the rear wiring harness into an inseparable, integrated assembly using injection molding or other processes. This integrated design simplifies initial component management to some extent and offers advantages in sealing and structural strength in specific application scenarios.

[0003] However, in actual large-scale production, assembly, and maintenance, this traditional integrated connector, due to the pre-attached socket housing and cable, often has a bulky and irregularly shaped overall structure. When installing it into a car or related equipment, operators need to simultaneously manipulate the large wiring harness and housing, aligning and securing screws or clips, resulting in limited operating space and significant inconvenience. This severely reduces the overall assembly efficiency of the final product and makes it difficult to meet the requirements of modern assembly lines for efficient and rapid operations. Utility Model Content

[0004] The main purpose of this utility model is to provide a direct-insertion high-voltage connector, which aims to solve the technical problem that the traditional integrated connector socket is inconvenient to install and seriously affects the assembly efficiency.

[0005] To achieve the above objectives, this utility model proposes a direct-insertion high-voltage connector, including a socket assembly. The socket assembly comprises a socket housing assembly and a socket wiring harness assembly that are mutually connected.

[0006] The socket housing assembly includes a socket panel and a socket shield. The socket panel is used for mounting on an external device. The socket panel has a panel cavity and a first panel slot communicating with the panel cavity. The socket shield is disposed in the panel cavity and has a socket shield cavity. The socket panel has a first panel end face inside.

[0007] The socket harness assembly includes a socket inner liner and socket terminals. The socket terminals are inserted into the interior of the socket inner liner, and the socket inner liner is inserted into the socket shielding cavity. The outer wall of the socket inner liner is provided with an inner liner end face and a cantilever boss. The inner liner end face contacts the end face of the first panel, and the cantilever boss is engaged in the slot of the first panel.

[0008] In one embodiment, the socket shield is provided with shield barbs, the socket panel is provided with a second panel slot, the shield barbs are engaged in the second panel slot, the socket shield is provided with a flange, and the socket panel is also provided with a second panel end face, the flange contacting the second panel end face.

[0009] In one embodiment, the flange is provided with a limiting hole, and the socket panel is provided with a limiting post, which is engaged in the limiting hole.

[0010] In one embodiment, the socket housing assembly further includes a steel sleeve, the socket panel has mounting holes, and the steel sleeve is interference-fitted into the mounting holes; and / or,

[0011] The socket housing assembly also includes a socket sealing ring, and the socket panel is provided with a socket sealing groove, with the socket sealing ring disposed within the socket sealing groove.

[0012] In one embodiment, the socket terminal includes a power male terminal, the socket inner liner has a first insertion channel, the power male terminal is inserted into the first insertion channel, and the power male terminal is fitted with a first male terminal sealing ring, the first male terminal sealing ring has a first connecting portion, the power male terminal has a first connecting pressure plate, and the first connecting pressure plate presses tightly against the first connecting portion; and / or,

[0013] The socket terminal also includes a signal male terminal. The socket inner liner is provided with a second insertion channel. The signal male terminal is inserted into the second insertion channel. The signal male terminal is fitted with a second male terminal sealing ring. The second male terminal sealing ring is provided with a second connecting part. The signal male terminal is provided with a second connecting pressure plate. The second connecting pressure plate presses and connects to the second connecting part.

[0014] In one embodiment, the through-hole high-voltage connector further includes a plug assembly, the plug assembly comprising:

[0015] The plug housing has a plug cavity, and a plug shield is provided inside the plug cavity. The plug shield has a plug shield cavity. The plug housing also has a plug slot.

[0016] The plug inner tube is provided with a buckle, which engages with the plug slot;

[0017] The plug terminals are inserted into the interior of the plug housing; and

[0018] A locking member is provided on the plug housing, the locking member has a locking groove, the socket panel has a locking buckle, the socket panel is at least partially inserted into the plug cavity, and the locking buckle is engaged with the locking groove.

[0019] In one embodiment, the plug terminal includes a power female terminal, the plug inner tube is provided with a third insertion channel, the power female terminal is inserted into the third insertion channel, and the power female terminal is fitted with a shielding ring. The shielding ring is provided with a third connecting part and a fourth connecting part. The third connecting part is crimped to the power female terminal. The plug shield is provided with a socket communicating with the plug shield cavity, and the fourth connecting part is interference-fitted with the socket.

[0020] In one embodiment, the plug assembly further includes a secondary locking piece, which has an abutment end and a locking piece slot. The plug inner tube has a plug boss, the locking piece slot engages with the plug boss, and the abutment end abuts against the outer peripheral wall of the power female terminal.

[0021] In one embodiment, the plug housing is further connected to a tail cap. The plug housing has a male housing buckle, and the tail cap has a female buckle. The male housing buckle and the female buckle are fastened together.

[0022] In one embodiment, the plug terminal further includes a signal female terminal, and the plug inner shell is provided with a fourth insertion channel, into which the signal female terminal is inserted; and / or,

[0023] The plug housing is also provided with a plug sealing groove, and a plug sealing ring is provided in the plug sealing groove.

[0024] This utility model's technical solution allows for the separate installation of the socket housing assembly and the socket wiring harness assembly, facilitating the installation of the socket assembly onto external devices and improving assembly efficiency. Specifically, the socket shield of the socket housing assembly is installed within the panel cavity of the socket panel. The socket panel is used for installation on external devices. After both the socket panel and the socket shield are installed, the socket wiring harness assembly is then installed onto the socket housing. This allows the socket housing assembly to be installed onto the battery panel first, followed by the insertion of the wiring harness assembly, eliminating the need for the wiring harness to be installed along with the battery, resulting in a lighter overall design. The socket short connector of the socket wiring harness assembly is inserted into the interior of the socket inner liner, which is then inserted into the socket shield cavity. The inner liner is then inserted into the socket shield cavity and secured to the socket panel via a cantilevered boss that engages with the first panel slot. Furthermore, the detachable connection between the socket housing and the socket wiring harness assembly makes cable connection, replacement, and maintenance more convenient. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0026] Figure 1 An exploded structural diagram of the socket assembly of the direct-insertion high-voltage connector embodiment provided by this utility model;

[0027] Figure 2 Exploded cross-sectional view of the socket assembly at different positions in an embodiment of the direct-insertion high-voltage connector provided by this utility model;

[0028] Figure 3 Cross-sectional structural schematic diagrams at different positions of the direct-insertion high-voltage connector embodiment provided by this utility model;

[0029] Figure 4 An exploded structural diagram of the plug assembly of the direct-insertion high-voltage connector embodiment provided by this utility model;

[0030] Figure 5 Exploded cross-sectional view of the plug assembly at different positions in an embodiment of the direct-insertion high-voltage connector provided by this utility model;

[0031] Figure 6 A cross-sectional view of the inner tube of the plug in an embodiment of the direct-insertion high-voltage connector provided by this utility model;

[0032] Figure 7 Cross-sectional structural schematic diagrams of the plug assembly at different positions in an embodiment of the direct-insertion high-voltage connector provided by this utility model;

[0033] Figure 8 An exploded view of an embodiment of the direct-insertion high-voltage connector provided by this utility model;

[0034] Figure 9 An exploded view of another angle of the direct-insertion high-voltage connector embodiment provided by this utility model;

[0035] Figure 10 A schematic diagram of the structure of an embodiment of the direct-insertion high-voltage connector provided by this utility model;

[0036] Figure 11 A cross-sectional view of an embodiment of the direct-insertion high-voltage connector provided by this utility model;

[0037] Figure 12This is a cross-sectional view of another embodiment of the direct-insertion high-voltage connector provided by this utility model.

[0038] Explanation of icon numbers:

[0039] 10. Socket assembly; 20. Plug assembly;

[0040] 100. Socket panel; 110. First panel slot; 120. First panel end face; 130. Second panel slot; 140. Second panel end face; 150. Limiting post; 160. Steel sleeve; 170. Mounting hole; 180. Socket sealing ring; 181. Socket sealing groove; 190. Locking buckle;

[0041] 200. Socket shielding; 210. Shielding barb; 220. Flanged edge; 221. Limiting hole;

[0042] 300. Inner socket liner; 310. Inner liner end face; 320. Cantilever boss;

[0043] 400, Socket terminal; 410, Power male terminal; 411, First connecting pressure plate; 420, First male terminal sealing ring; 421, First connecting part; 430, Signal male terminal; 431, Second connecting pressure plate; 440, Second male terminal sealing ring; 441, Second connecting part;

[0044] 500. Plug housing; 510. Plug slot; 520. Locking element; 521. Locking groove; 530. Tail cap; 531. Female snap; 532. Tail cap sealing ring; 540. Male snap; 550. Plug sealing groove; 560. Plug sealing ring; 570. Drain hole;

[0045] 600. Plug shield; 610. Socket;

[0046] 700. Plug inner tube; 710. Snap-on; 720. Secondary locking plate; 721. Contact end; 722. Locking plate slot; 730. Plug boss;

[0047] 800, plug terminal; 810, power female terminal; 820, shielding ring; 821, third connection part; 822, fourth connection part; 830, signal female terminal.

[0048] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0049] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0050] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0051] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0052] In existing technologies, traditional integrated connectors, due to the pre-attached socket housing and cable, often have a bulky and irregularly shaped overall structure. When installing them into automobiles or related equipment, operators must simultaneously manipulate the large wiring harness and housing, aligning and securing screws or clips, resulting in limited operating space and significant inconvenience. This severely reduces the overall assembly efficiency of the final product and makes it difficult to meet the demands of modern assembly lines for efficient and rapid operations.

[0053] This utility model proposes a direct-insertion high-voltage connector.

[0054] Please see Figures 1 to 12In one embodiment of this utility model, the direct-insertion high-voltage connector includes a socket assembly 10, which includes a socket housing assembly and a socket wiring harness assembly that are plugged into each other. The socket housing assembly includes a socket panel 100 and a socket shield 200. The socket panel 100 is used to install on an external device. The socket panel 100 has a panel cavity and a first panel slot 110 communicating with the panel cavity. The socket shield 200 is disposed in the panel cavity and has a socket shield cavity. The socket panel 100 has a first panel end face 120. The socket wiring harness assembly includes a socket inner liner 300 and a socket terminal 400. The socket terminal 400 is inserted into the inside of the socket inner liner 300. The socket inner liner 300 is inserted into the socket shield cavity. The outer wall of the socket inner liner 300 has an inner liner end face 310 and a cantilever boss 320. The inner liner end face 310 contacts the first panel end face 120, and the cantilever boss 320 is engaged in the first panel slot 110.

[0055] It should be noted that the socket assembly 10 is used for installation on external devices, such as automobiles. Understandably, after installation, the socket assembly 10 is compatible with the plug assembly 20 to enable power and signal transmission. In this embodiment, the socket assembly 10 includes a socket housing assembly and a socket wiring harness assembly. The socket housing assembly does not include the wiring harness; it is first installed on the external device so that the wiring harness does not interfere with the installation of the socket housing assembly, making installation convenient. Then, the socket wiring harness assembly is plugged into the socket housing assembly, thereby completing the installation of the entire socket assembly 10. This facilitates installation and improves installation efficiency.

[0056] refer to Figures 1 to 3 As shown, in a specific implementation, the socket housing assembly includes a socket panel 100 and a socket shield 200. The socket panel 100 is fixed to an external device by bolts or other connectors. The socket panel 100 also forms a panel cavity for mounting the socket shield 200. The socket shield 200 is made of metal and surrounds a socket shield cavity for connecting the socket wiring harness assembly, used to prevent electromagnetic and electrostatic interference to ensure the stability and safety of signal transmission. The socket shield 200 can be installed in the panel cavity by snap-fit ​​or interference fit to ensure that the socket shield 200 is effectively fixed in the panel cavity. In addition, the panel cavity has an inwardly extending protrusion with a first panel end face 120 to restrict the movement of the socket wiring harness assembly. A first panel slot 110 is provided on the side wall of the panel cavity.

[0057] The socket inner liner 300 of the socket harness assembly has a cavity for inserting the socket terminal 400. The socket terminal 400 is fixedly inserted into the interior of the socket inner liner 300, and the socket inner liner 300 is inserted into the socket shielding cavity of the socket shield 200, thereby realizing the assembly of the socket assembly 10. Furthermore, the outer wall of the socket inner liner 300 has an inner liner end face 310 and a cantilever boss 320. When the inner liner end face 310 is attached to the first panel end face 120, the cantilever boss 320 of the socket inner liner 300 enters the first panel slot 110 of the socket panel 100, thereby fixing the socket inner liner 300 to the socket panel 100, and thus completing the assembly of the socket assembly 10.

[0058] This utility model's technical solution allows for the separate installation of the socket housing assembly and the socket wiring harness assembly, facilitating the installation of the socket assembly 10 onto external devices and improving assembly efficiency. Specifically, the socket shield 200 of the socket housing assembly is installed within the panel cavity of the socket panel 100, which is used for installation on external devices. After both the socket panel 100 and the socket shield 200 are installed, the socket wiring harness assembly is then installed onto the socket housing. This allows the socket housing assembly to be installed onto the battery panel first, followed by the insertion of the wiring harness assembly, eliminating the need for the wiring harness to be installed, resulting in a lighter overall design. The socket short connector of the socket wiring harness assembly is inserted into the interior of the socket inner liner 300, which is then inserted into the socket shield cavity. The inner liner 300 is then inserted into the socket shield cavity and secured to the first panel slot 110 via a cantilever boss 320. Furthermore, the detachable connection between the socket housing and the socket wiring harness assembly makes cable connection, replacement, and maintenance operations more convenient.

[0059] To improve the stability of the connection between the socket shield 200 and the socket panel 100, in one embodiment, the socket shield 200 is provided with shield barbs 210, the socket panel 100 is provided with a second panel slot 130, the shield barbs 210 are engaged in the second panel slot 130, the socket shield 200 is provided with a flange 220, and the socket panel 100 is also provided with a second panel end face 140, the flange 220 is in contact with the second panel end face 140.

[0060] In the specific implementation process, refer to Figures 1 to 3As shown, the barbs 210 of the shielding component are provided on the side wall of the socket shielding component 200, and a second panel slot 130 is opened at a corresponding position on the side wall of the socket panel 100. Specifically, one end of the barbs 210 of the shielding component is connected to the socket shielding component 200, and the other end extends obliquely away from the socket shielding component 200. The socket shielding component 200 is inserted into the panel cavity of the socket panel 100, so that the barbs of the socket shielding component 200 are engaged in the second panel slot of the socket panel 100, thereby restricting the movement of the socket shielding component 200 in the panel cavity and completing the self-locking of the socket shielding component 200. At the same time, one end of the socket shielding component 200 is also provided with a flange 220. The socket panel 100 has a second panel end face 140, which is adapted to the flange 220. After the socket shielding component 200 is inserted into the panel cavity, one side of the flange 220 fits against the second panel end face 140, thereby restricting the displacement of the socket shielding component 200 in the panel cavity. It should be noted that the flange 220 and the second panel end face 140 cooperate to restrict the displacement direction of the socket shield 200, which is opposite to the direction of the shield barb 210 and the second panel slot 130 that restrict the displacement of the socket shield 200 in the panel cavity, thereby achieving the fixation of the socket shield 200.

[0061] Furthermore, the flange 220 is provided with a limiting hole 221, and the socket panel 100 is provided with a limiting post 150, which is engaged in the limiting hole 221. In specific implementation, the limiting post 150 is provided on the end face 140 of the second panel. When the socket shield 200 is inserted into the panel cavity, the limiting post 150 is engaged in the limiting hole 221, which can prevent the socket shield 200 from shifting position and from falling off.

[0062] refer to Figure 8 As shown, in one embodiment, the socket housing assembly further includes a steel sleeve 160, and the socket panel 100 is provided with mounting holes 170, with the steel sleeve 160 interference-fitted into the mounting holes 170. In specific implementations, multiple mounting holes 170 are spaced apart along the circumference of the socket panel 100 and are used to connect screws and other connectors to lock and fix the socket housing assembly to an external device. It is understood that the socket panel 100 is a plastic part, and the steel sleeve 160 within the mounting holes 170 can improve the strength of the socket panel 100, preventing deformation of the socket panel 100 during locking and fixing, which would affect the connection strength.

[0063] The socket housing assembly also includes a socket sealing ring 180. The socket panel 100 has a socket sealing groove 181, and the socket sealing ring 180 is disposed within the socket sealing groove 181. The socket sealing groove 181 is located on the side of the socket panel 100 facing and in contact with the external device. The sealing ring also contacts the surface of the external device to improve the sealing between the socket panel 100 and the external device, preventing water or dust from entering the interior of the external device from between them.

[0064] refer to Figures 1 to 3 As shown, in one embodiment, the socket terminal 400 includes a power male terminal 410, the socket inner tube 300 is provided with a first insertion channel, the power male terminal 410 is inserted into the first insertion channel, and the power male terminal 410 is fitted with a first male terminal sealing ring 420. The first male terminal sealing ring 420 is provided with a first connecting part 421, and the power male terminal 410 is provided with a first connecting pressure plate 411. The first connecting pressure plate 411 presses and connects the first connecting part 421.

[0065] Understandably, the power male terminal 410 has barbs, and the inner wall of the first insertion channel of the socket inner tube 300 has a groove. In this embodiment, after the power male terminal 410 is inserted into the first insertion channel, the barbs lock into the groove to complete self-locking, preventing the power male terminal 410 from falling out. The power male terminal 410 passes through the first male terminal sealing ring 420, so that the first male terminal sealing ring 420 is tightly fitted around the outer circumference of the wire of the power male terminal 410. The first male terminal sealing ring 420 has a first connecting part 421 with a relatively small outer diameter. The first connecting pressure plate 411 is a sheet metal structure and is used to press and connect the first connecting part 421 to fix the first male terminal sealing ring 420. The first male terminal sealing ring 420 is also used to seal the first insertion channel.

[0066] The socket terminal 400 also includes a signal male terminal 430. The socket inner tube 300 is provided with a second insertion channel. The signal male terminal 430 is inserted into the second insertion channel. The signal male terminal 430 is fitted with a second male terminal sealing ring 440. The second male terminal sealing ring 440 is provided with a second connecting part 441. The signal male terminal 430 is provided with a second connecting pressure plate 431. The second connecting pressure plate 431 presses and connects the second connecting part 441.

[0067] Understandably, the signal male terminal 430 has barbs, and the inner wall of the second insertion channel of the socket inner tube 300 has a groove. In this embodiment, after the signal male terminal 430 is inserted into the second insertion channel, the barbs lock into the groove to complete self-locking, preventing the signal male terminal 430 from falling out. The signal male terminal 430 passes through the second male terminal sealing ring 440, so that the second male terminal sealing ring 440 is tightly fitted around the outer circumference of the wire of the signal male terminal 430. The second male terminal sealing ring 440 has a second connecting part 441 with a relatively small outer diameter. The second connecting pressure plate 431 is a sheet metal structure and is used to press and connect the second connecting part 441 to fix the second male terminal sealing ring 440. The second male terminal sealing ring is also used to seal the second insertion channel.

[0068] refer to Figures 4 to 7As shown, in one embodiment, the direct-insertion high-voltage connector further includes a plug assembly 20, which includes a plug housing 500, a plug inner tube 700, a plug terminal 800, and a locking member 520. The plug housing 500 has a plug cavity, and a plug shield 600 is provided inside the plug cavity. The plug shield 600 has a plug shield cavity, and the plug housing 500 also has a plug slot 510. The plug inner tube 700 has a buckle 710 that engages with the plug slot 510. The plug terminal 800 is inserted into the interior of the plug inner tube 700. The locking member 520 is provided in the plug housing 500 and has a locking groove 521. The socket panel 100 has a locking buckle 190, and the socket panel 100 is at least partially inserted into the plug cavity, with the locking buckle 190 engaging with the locking groove 521.

[0069] refer to Figure 10 and Figure 12 As shown, in the specific implementation process, the plug assembly 20 is used to plug into the socket assembly 10 to complete signal and electrical transmission. Specifically, the plug housing 500 has a locking member 520 with a locking groove 521. The socket panel 100 of the socket assembly 10 has a locking buckle 190. After the plug assembly 20 is inserted into the socket assembly 10, the locking port engages with the locking groove 521, thereby fixing the plug assembly 20 and the socket assembly 10 to ensure the stability of the transmission.

[0070] In this embodiment, the plug shield 600 is inserted into the plug cavity of the plug housing 500, the plug terminal 800 is inserted into the plug inner tube 700, and the plug inner tube 700 is inserted into the plug shield cavity of the plug shield 600, thus assembling the plug assembly 20. Specifically, refer to... Figure 6 As shown, the buckle 710 of the plug inner tube 700 is engaged in the plug slot 510 of the plug housing 500, thereby fixing the plug inner tube 700 to the plug housing 500.

[0071] In one embodiment, the plug terminal 800 includes a power female terminal 810, the plug inner tube 700 is provided with a third insertion channel, the power female terminal 810 is inserted into the third insertion channel, and the power female terminal 810 is fitted with a shielding ring 820. The shielding ring 820 is provided with a third connecting part 821 and a fourth connecting part 822. The third connecting part 821 is crimped to the power female terminal 810. The plug shield 600 has a socket 610 communicating with the plug shield cavity, and the fourth connecting part 822 is interference-fitted with the socket 610.

[0072] In the specific implementation process, it is understandable that the power female terminal 810 is inserted into the third insertion channel of the plug inner tube 700. First, the power female terminal 810 passes through the hole in the plug housing 500, the insertion hole 610 of the plug shield 600, and the plug shield ring 820. The plug shield ring 820 is made of metal and has a third connecting part 821 with a relatively small outer diameter. The third connecting part 821 presses against the wire connected to the power female terminal 810. Then, the power female terminal 810 is inserted into the plug inner tube 700, and the barbs of the power female terminal 810 engage with the groove in the plug inner tube 700 to complete self-locking. After placement, the power female terminal 810 is retracted and falls off. Furthermore, the plug shield 600 is made of metal and has an insertion hole 610 at one end. The edge of the insertion hole 610 is connected to a petal-shaped structure, and the petal-shaped structure and the insertion hole 610 are respectively press-fitted with the fourth connecting part 822 of the plug shield 600.

[0073] In one embodiment, the plug assembly 20 further includes a secondary locking piece 720, which has an abutment end 721 and a locking piece slot 722. The plug inner tube 700 has a plug boss 730, the locking piece slot 722 is engaged with the plug boss 730, and the abutment end 721 abuts against the outer peripheral wall of the power female terminal 810.

[0074] For details, please refer to Figures 4 to 7 as well as Figure 11 As shown, the power female terminal 810 is located within the third insertion channel and is fixed by the secondary locking piece 720 to complete the assembly. The secondary locking piece 720 has a locking piece slot 722, and one end of the plug inner tube 700 has a plug boss 730. The locking piece slot 722 engages with the plug boss 730 to fix the secondary locking piece 720 to the plug inner tube 700. Furthermore, the contact end 721 of the plug inner tube 700 abuts against the power female terminal 810 to prevent the power female terminal 810 from retracting and falling off, further improving the installation stability of the power female terminal 810 and avoiding the risk of pin retraction when plugged into the power male terminal 410, thus improving safety and reliability.

[0075] In one embodiment, the plug housing 500 is further connected to a tail cap 530. The plug housing 500 has a male housing buckle 540, and the tail cap 530 has a female housing buckle 531. The male housing buckle 540 and the female housing buckle 531 are fastened together. In a specific implementation, the tail cap 530 is installed on the plug housing 500 and is fixed by the fastening of the male buckle 540 and the female housing 531. Furthermore, a tail cap sealing ring 532 is provided between the tail cap 530 and the plug housing 500, and the power female terminal 810 passes through the tail cap sealing ring 532 and the tail cap 530.

[0076] In one embodiment, the plug terminal 800 further includes a signal female terminal 830, and the plug inner tube 700 is provided with a fourth insertion channel, into which the signal female terminal 830 is inserted. In specific implementation, the signal female terminal 830 is inserted into the fourth insertion channel of the plug inner tube 700, and the barbs of the signal female terminal 830 engage with the grooves of the fourth insertion channel to achieve self-locking and prevent the female terminal from retracting and falling off.

[0077] The plug housing 500 also includes a plug sealing groove 550, within which a plug sealing ring 560 is disposed. In a specific implementation, the plug housing 500 has a cavity accommodating a portion of the socket panel 100. The plug recess is located on the inner wall of the cavity and on the side of the plug housing 500 that contacts the socket panel 100. After the plug housing 500 is inserted into the socket panel 100, the plug panel portion is located within the cavity, and the plug sealing ring 560 contacts the socket panel 100, thereby improving the sealing between the plug housing 500 and the socket panel 100 and preventing water ingress that could lead to short circuits or other malfunctions. Further, refer to... Figure 9 As shown, the plug housing 500 also has a drain hole 570 that communicates with the chamber to reduce water accumulation in the chamber and delay aging.

[0078] The above description is merely an exemplary embodiment of the present utility model and does not limit the scope of protection of the present utility model. Any equivalent structural transformations made based on the inventive concept of the present utility model and the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the scope of protection of the present utility model.

Claims

1. A through-hole high-voltage connector, characterized in that, The socket assembly includes: a socket housing assembly and a socket wiring harness assembly that are mutually connected, wherein... The socket housing assembly includes a socket panel and a socket shield. The socket panel is used for mounting on an external device. The socket panel has a panel cavity and a first panel slot communicating with the panel cavity. The socket shield is disposed in the panel cavity and has a socket shield cavity. The socket panel has a first panel end face inside. The socket harness assembly includes a socket inner liner and socket terminals. The socket terminals are inserted into the interior of the socket inner liner, and the socket inner liner is inserted into the socket shielding cavity. The outer wall of the socket inner liner is provided with an inner liner end face and a cantilever boss. The inner liner end face contacts the end face of the first panel, and the cantilever boss is engaged in the slot of the first panel.

2. The through-hole high-voltage connector as described in claim 1, characterized in that, The socket shielding component has barbs, the socket panel has a second panel slot, the barbs of the shielding component are engaged in the second panel slot, the socket shielding component has a flange, and the socket panel also has a second panel end face, the flange is in contact with the second panel end face.

3. The through-hole high-voltage connector as described in claim 2, characterized in that, The flange is provided with a limiting hole, and the socket panel is provided with a limiting post, which is engaged in the limiting hole.

4. The through-hole high-voltage connector as described in claim 1, characterized in that, The socket housing assembly further includes a steel sleeve, the socket panel has mounting holes, and the steel sleeve is interference-fitted into the mounting holes; and / or, The socket housing assembly also includes a socket sealing ring, and the socket panel is provided with a socket sealing groove, with the socket sealing ring disposed within the socket sealing groove.

5. The through-hole high-voltage connector as described in claim 1, characterized in that, The socket terminals include a male power terminal. The socket inner liner has a first insertion channel. The male power terminal is inserted into the first insertion channel, and a first male terminal sealing ring is fitted around the male power terminal. The first male terminal sealing ring has a first connecting portion. The male power terminal has a first connecting pressure plate, which presses against and connects to the first connecting portion; and / or... The socket terminal also includes a signal male terminal. The socket inner liner is provided with a second insertion channel. The signal male terminal is inserted into the second insertion channel. The signal male terminal is fitted with a second male terminal sealing ring. The second male terminal sealing ring is provided with a second connecting part. The signal male terminal is provided with a second connecting pressure plate. The second connecting pressure plate presses and connects to the second connecting part.

6. The through-hole high-voltage connector as described in claim 1, characterized in that, The through-hole high-voltage connector also includes a plug assembly, the plug assembly comprising: The plug housing has a plug cavity, and a plug shield is provided inside the plug cavity. The plug shield has a plug shield cavity. The plug housing also has a plug slot. The plug inner tube is provided with a buckle, which engages with the plug slot; The plug terminals are inserted into the interior of the plug housing; and A locking member is provided on the plug housing, the locking member has a locking groove, the socket panel has a locking buckle, the socket panel is at least partially inserted into the plug cavity, and the locking buckle is engaged with the locking groove.

7. The through-hole high-voltage connector as described in claim 6, characterized in that, The plug terminal includes a power female terminal. The plug inner tube is provided with a third insertion channel. The power female terminal is inserted into the third insertion channel. The power female terminal is fitted with a shielding ring. The shielding ring is provided with a third connecting part and a fourth connecting part. The third connecting part is crimped to the power female terminal. The plug shield is provided with a socket that communicates with the plug shield cavity. The fourth connecting part is interference-fitted with the socket.

8. The through-hole high-voltage connector as described in claim 7, characterized in that, The plug assembly also includes a secondary locking piece, which has an abutment end and a locking piece slot. The plug inner tube has a plug boss, and the locking piece slot engages with the plug boss. The abutment end abuts against the outer peripheral wall of the power female terminal.

9. The through-hole high-voltage connector as described in claim 6, characterized in that, The plug housing is also connected to a tail cap. The plug housing has a male buckle, and the tail cap has a female buckle. The male buckle and the female buckle are fastened together.

10. The through-hole high-voltage connector as described in claim 6, characterized in that, The plug terminals also include a signal female terminal, and the plug inner shell is provided with a fourth insertion channel, into which the signal female terminal is inserted; and / or, The plug housing is also provided with a plug sealing groove, and a plug sealing ring is provided in the plug sealing groove.