Mobile phone data line automatic winding mechanism
By using a mechanical transmission structure that combines a sliding groove and a sliding block, along with a motor-driven lead screw transmission, and combined with adaptive clamping and pre-positioning of the J-shaped wire clamping block, the problems of low production efficiency and unstable quality caused by manual operation are solved, and a high-precision automatic wire laying process is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN XIAODUAN ELECTRONICS CO LTD
- Filing Date
- 2025-09-08
- Publication Date
- 2026-07-31
AI Technical Summary
Existing automated cable routing mechanisms for mobile phone data cables rely on manual operation, leading to operator fatigue, decreased reaction speed and accuracy, and impacting production efficiency and quality.
The mechanical transmission structure, which combines sliding groove and sliding block, along with motor-driven screw transmission and pneumatic lifting, achieves high-precision positioning of the wire clamp carrier. Through adaptive clamping and pre-positioning of the J-shaped wire clamp block, it ensures that the docking position between the wire clamp and the cable meets the process requirements.
It achieves high-precision docking between line clips and cables, avoids positional deviations caused by manual operation, improves production efficiency and quality consistency, and reduces operational complexity and the risk of human error.
Smart Images

Figure CN224582667U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mobile phone data cable assembly, specifically to an automatic cable arrangement mechanism for mobile phone data cables. Background Technology
[0002] Mobile phone data cables are an important component of modern mobile phones. They can connect to chargers to charge the phone and connect to computers to transfer data. During the production of data cables, multiple signal points inside the cable need to be soldered and fixed to different contacts in the connector. Therefore, during assembly, a ribbon cable assembly device is needed to arrange the data cables in an orderly manner.
[0003] Existing automatic cable routing mechanisms for mobile phone data cables generally rely on manual pressing of the cable into the cable clamp. This long-term reliance on manual pressing not only makes operators prone to physical fatigue due to repetitive actions, but also gradually reduces their reaction speed and accuracy as fatigue accumulates. This decline directly affects the speed and quality of cable pressing into the cable clamp, leading to reduced production efficiency and potentially causing quality problems due to fatigue operation. Utility Model Content
[0004] Therefore, the purpose of this utility model is to provide an automatic cable arrangement mechanism for mobile phone data cables, so as to solve the technical problem that the traditional method requires operators to manually press the data cable into the cable clip, which reduces the assembly efficiency of the data cable.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic cable arrangement mechanism for mobile phone data cables, including a base, a sliding groove on the base, a sliding block slidably connected inside the sliding groove, an installation groove on the sliding block, a first motor fixedly connected to the other end of the base, a lead screw fixedly connected to the output end of the first motor, and the lead screw and the sliding block being threadedly connected. A column is fixedly connected to one side of the base, a lifting rod is slidably connected to the column, a pneumatic rod is fixedly connected to the top of the column, the movable end of the pneumatic rod is fixedly connected to the lifting rod, several pressure blocks are slidably connected to the lifting rod, and a second motor is fixedly connected to one side of the lifting rod.
[0006] By adopting the above technical solution, through the cooperation of the sliding groove and the sliding block on the base, combined with the lead screw transmission structure driven by the first motor, high-precision horizontal positioning of the line card carrier is achieved. The linear movement process of the sliding block is completely controlled by mechanical transmission, avoiding positional deviations caused by manual operation and ensuring that the docking position of the line card and the cable always meets the process requirements.
[0007] Furthermore, pressure plates are provided on both sides of the mounting groove, and a spring is provided between the pressure plates and the sliding block.
[0008] By adopting the above technical solution, the pressure plates and springs set on both sides of the mounting slot form an adaptive clamping mechanism. When the wire clip is placed into the mounting slot, the elastic deformation of the spring automatically pushes the two pressure plates to contract towards the center, realizing flexible fixing of wire clips of different thicknesses. This avoids the deformation or damage of the wire clip that may be caused by rigid clamps, and ensures that the wire clip maintains a stable posture during horizontal movement.
[0009] Furthermore, the pressure plate is provided in two pieces, and a wire clip is provided between the two pressure plates.
[0010] By adopting the above technical solution, the design of two pressure plates symmetrically distributed on both sides of the mounting groove allows the wire clip to bear uniform lateral pressure during the clamping process, effectively preventing the wire clip from shifting or tilting due to unilateral force. This symmetrical clamping mechanism is particularly suitable for multi-channel wire clips, ensuring that the axis of each slot in the wire clip is strictly aligned with the movement trajectory of the pressure block.
[0011] Furthermore, a connecting plate is fixedly connected to one side of the surface of the base, and several wire-locking blocks are provided on the connecting plate.
[0012] The cross-section of the cable clamp is J-shaped, which is used for initial positioning of the cable.
[0013] A slot is formed on one side of the cable clamp block, which serves as an access port for the cable to be connected to the inside of the cable clamp block.
[0014] By adopting the above technical solution, the J-shaped cable clamp on the connecting plate provides a reliable pre-positioning function for the cable through its special cross-sectional structure. After the cable is embedded into the J-shaped structure through the slot, it is restricted in the arc-shaped slot and cannot come out on its own, ensuring that the cable maintains the preset arrangement state before crimping.
[0015] Furthermore, each of the pressure blocks corresponds one-to-one with the slot on the wire card, and the air rod, the second motor, and the first motor are all electrically connected to an external power source through a controller.
[0016] By adopting the above technical solution, the one-to-one correspondence between the pressure block and the wire card slot, combined with the independent driving capability of the second motor for the pressure block, enables synchronous and precise crimping of multiple wire cores. Each pressure block can be individually fine-tuned to match the slot spacing of the wire card, ensuring that all cables are subjected to force simultaneously and at the same depth during the crimping process.
[0017] In summary, the present invention has the following main advantages: 1. This utility model achieves high-precision horizontal positioning of the wire clip carrier through the cooperation of the sliding groove and sliding block on the base and the lead screw transmission structure driven by the first motor, avoiding positional deviations caused by manual operation and ensuring that the docking position of the wire clip and the cable meets the process requirements. At the same time, the column and the lifting rod form a vertical motion module, which, combined with the pneumatic rod, provides controllable downward pressure, making the lifting action of the pressure block smooth and impact-free. The second motor drives the pressure block to move laterally along the lifting rod, so that multiple pressure blocks can be adjusted in position independently or synchronously to adapt to the crimping requirements of wire clips of different specifications. 2. This utility model uses a J-shaped cable clamping block with a special cross-section and slotted structure to ensure that the cable cannot come out on its own after being inserted, maintaining the preset arrangement. At the same time, the array-type cable clamping block supports the synchronous pre-positioning of multiple cables, reducing manual cable management time. The slotted inclined inlet design simplifies the cable insertion operation and improves feeding efficiency. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a schematic diagram of the main structure of this utility model; Figure 4 This utility model Figure 1 A magnified structural diagram of point A in the middle.
[0019] In the diagram: 1. Base; 2. Sliding groove; 3. Sliding block; 4. Mounting groove; 5. Pressure plate; 6. Spring; 7. Column; 8. Lifting rod; 9. Gas rod; 10. Pressure block; 11. Second motor; 12. First motor; 13. Lead screw; 14. Wire clamp; 15. Connecting plate; 16. Wire clamp block; 17. Slot. Detailed Implementation
[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0021] In this embodiment: An automatic cable straightening mechanism for mobile phone data cables, such as Figure 1-4 As shown, it includes a base 1, a sliding groove 2 is provided on the base 1, a sliding block 3 is slidably connected inside the sliding groove 2, an installation groove 4 is provided on the sliding block 3, a first motor 12 is fixedly connected to the other end of the base 1, a lead screw 13 is fixedly connected to the output end of the first motor 12, and the lead screw 13 and the sliding block 3 are threadedly connected. A column 7 is fixedly connected to one side of the base 1. A lifting rod 8 is slidably connected to the column 7. A pneumatic rod 9 is fixedly connected to the top of the column 7. The movable end of the pneumatic rod 9 is fixedly connected to the lifting rod 8. Several pressure blocks 10 are slidably connected to the lifting rod 8. A second motor 11 is fixedly connected to one side of the lifting rod 8. Through the cooperation of the sliding groove 2 and the sliding block 3 on the base 1, combined with the transmission structure of the lead screw 13 driven by the first motor 12, high-precision horizontal positioning of the line clip 14 carrier is achieved. The linear movement process of the sliding block 3 is completely controlled by mechanical transmission, avoiding human error. The positional deviation of the operation ensures that the docking position of the wire clip 14 and the cable always meets the process requirements. At the same time, the column 7 and the lifting rod 8 form a vertical motion module, which provides stable and controllable downward pressure through the air rod 9, so that the lifting and lowering action of the pressure block 10 is smooth and shock-free. The design of the second motor 11 driving the pressure block 10 to move laterally along the lifting rod 8 allows multiple pressure blocks 10 to adjust their positions synchronously, flexibly adapting to the crimping requirements of wire clips 14 of different specifications. This three-axis collaborative control structure fundamentally solves the core problems of low efficiency and poor consistency of manual cable laying.
[0022] See Figure 1 , Figure 2 , Figure 3 The mounting slot 4 is equipped with pressure plates 5 on both sides, and a spring 6 is installed between the pressure plates 5 and the sliding block 3. The pressure plates 5 and the spring 6 on both sides of the mounting slot 4 form an adaptive clamping mechanism. When the wire clip 14 is placed into the mounting slot 4, the elastic deformation of the spring 6 automatically pushes the two pressure plates 5 to contract towards the center, realizing flexible fixing of wire clips 14 of different thicknesses. This avoids the deformation or damage of the wire clip 14 that may be caused by rigid clamps, and ensures that the wire clip 14 always maintains a stable posture during horizontal movement. At the same time, the preload of the spring 6 can dynamically compensate for the dimensional tolerance of the wire clip 14. Even if the wire clip 14 has slight manufacturing errors, it can still maintain reliable clamping through the adaptive adjustment of the spring 6. This significantly improves the compatibility of the device with diverse wire clips 14 and reduces the stringent requirements for the accuracy of incoming materials.
[0023] See Figure 1 , Figure 2 , Figure 4 The pressure plate 5 has two pieces, and a wire clip 14 is placed between the two pressure plates 5. The design of the two pressure plates 5 being symmetrically distributed on both sides of the mounting groove 4 ensures that the wire clip 14 bears uniform lateral pressure during clamping, effectively preventing the wire clip 14 from shifting or tilting due to unilateral force. This symmetrical clamping mechanism is particularly suitable for multi-channel wire clips 14, ensuring that the axis of each slot in the wire clip 14 is strictly aligned with the movement trajectory of the pressure block 10. At the same time, the wire clip 14 is confined to the central area between the two pressure plates 5, providing a clear alignment reference for the subsequent crimping operation of the pressure block 10. This fundamentally avoids quality defects such as cable misalignment and detachment caused by the tilt of the wire clip 14, significantly improving the cable routing qualification rate.
[0024] See Figure 1 , Figure 2 , Figure 3 , Figure 4 A connecting plate 15 is fixedly connected to one side of the surface of the base 1, and several wire clamping blocks 16 are provided on the connecting plate 15.
[0025] The cross-section of the cable clamp 16 is J-shaped, which is used for initial positioning of the cable.
[0026] A slot 17 is formed on one side of the cable clamping block 16. The slot 17 is an access port for the cable clamping block 16. The J-shaped cable clamping block 16 on the connecting plate 15 provides a reliable pre-positioning function for the cable through its special cross-sectional structure. After the cable is embedded in the J-shaped structure through the slot 17, it is restricted in the arc-shaped slot and cannot come out on its own, ensuring that the cable maintains the preset arrangement state before crimping. At the same time, the array layout of multiple cable clamping blocks 16 can complete the synchronous positioning of multiple cables at one time, which greatly shortens the manual cable management time. The operator only needs to slide the cable naturally into the slot 17 to complete the fixation, which significantly reduces the complexity of operation and improves the feeding efficiency.
[0027] See Figure 1 , Figure 2 , Figure 3 Several pressure blocks 10 correspond one-to-one with the slots on the wire clips 14. The air spring 9, the second motor 11, and the first motor 12 are all electrically connected to an external power supply through a controller. The one-to-one correspondence between the pressure blocks 10 and the slots on the wire clips 14, combined with the independent driving capability of the second motor 11 for the pressure blocks 10, enables synchronous and precise crimping of multiple wire cores. Each pressure block 10 can be individually fine-tuned to match the slot spacing of the wire clips 14, ensuring that all cables are subjected to force simultaneously and at the same depth during the crimping process. At the same time, the air spring 9, the first motor 12, and the second motor 11 work together through the controller to trigger the three actions of horizontal positioning, vertical feeding, and lateral crimping in a preset sequence, forming a fully automatic closed-loop control process. This integrated control system not only completely replaces manual operation but also eliminates the risk of human error through programmed logic, ensuring the consistency of products in mass production.
[0028] The implementation principle of this embodiment is as follows: The operator first inserts the cable into the slot 17 of the J-shaped cable clamping block 16 on the side of the base 1 to complete the pre-positioning; then the cable clamp 14 is placed in the mounting slot 4 of the sliding block 3, and the two pressure plates 5 driven by the spring 6 automatically clamp the cable clamp 14; before clamping the cable, the first motor 12 drives the lead screw 13 to rotate, so that the threaded sliding block 3 moves horizontally along the sliding groove 2, or the second motor 11 drives several pressure blocks 10. Here, the first motor 12 and the second motor 11 are both lead screw motors, so that the slots on the cable clamp 14 are aligned with the positions of the several pressure blocks 10 above; then the air rod 9 pushes the lifting rod 8 down along the column 7, so that the pressure blocks 10 approach the cable clamp 14, causing several cables to be clamped into the corresponding slots on the cable clamp 14, completing the clamping operation between the data cable and the cable clamp 14.
[0029] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A mobile phone data line automatic winding mechanism, characterized in that: Includes a base (1), on which a sliding groove (2) is provided, and a sliding block (3) is slidably connected inside the sliding groove (2). An installation groove (4) is provided on the sliding block (3). A first motor (12) is fixedly connected to the other end of the base (1). A lead screw (13) is fixedly connected to the output end of the first motor (12). The lead screw (13) and the sliding block (3) are threadedly connected. A column (7) is fixedly connected to one side of the base (1). A lifting rod (8) is slidably connected to the column (7). A pneumatic rod (9) is fixedly connected to the top of the column (7). The movable end of the pneumatic rod (9) is fixedly connected to the lifting rod (8). Several pressure blocks (10) are slidably connected to the lifting rod (8). A second motor (11) is fixedly connected to one side of the lifting rod (8).
2. The mobile phone data line automatic winding mechanism according to claim 1, characterized in that: Pressure plates (5) are provided on both sides of the mounting groove (4), and a spring (6) is provided between the pressure plate (5) and the sliding block (3).
3. The mobile phone data line automatic winding mechanism according to claim 2, characterized in that: The pressure plate (5) is provided with two pieces, and a wire clip (14) is provided between the two pressure plates (5).
4. The mobile phone data line automatic winding mechanism according to claim 1, characterized in that: A connecting plate (15) is fixedly connected to one side of the surface of the base (1), and a number of wire clamping blocks (16) are provided on the connecting plate (15).
5. The mobile phone data line automatic winding mechanism according to claim 4, characterized in that: The cross-section of the cable clamp (16) is "J" shaped and is used for initial positioning of the cable.
6. The mobile phone data line automatic winding mechanism according to claim 4, characterized in that: A slot (17) is formed on one side of the cable clamp (16), and the slot (17) is an access port for the cable clamp to the inside of the cable clamp (16).
7. The mobile phone data line automatic winding mechanism according to claim 1, characterized in that: Several pressure blocks (10) correspond one-to-one with the slots on the wire clips (14), and the air rod (9), the second motor (11), and the first motor (12) are all electrically connected to an external power source through a controller.