A protective sleeve for photovoltaic construction cables
By designing a protective sleeve for photovoltaic construction cables and utilizing a combination of mounting plates, support rods, and clamping mechanisms, the problem of cable outer layer damage during photovoltaic construction was solved, achieving cable fixation and protection, and improving construction safety and adaptability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 庄约伟
- Filing Date
- 2025-07-17
- Publication Date
- 2026-07-31
AI Technical Summary
During photovoltaic construction, temporary cables are easily dragged on the ground or laid overhead, resulting in damage to the outer layer of the cables and exposure of the wires and cells, posing safety hazards.
A protective sleeve for photovoltaic construction cables was designed, including an upper protective sleeve and a lower protective sleeve. Through the combination of mounting plate, support rod, clamping block and clamping mechanism, the cable is fixed and protected, and damage to the outer layer of the cable is avoided.
It effectively prevents damage to the outer layer of the cable, avoids exposure of wires and cores, improves construction safety, adapts to cables of different diameters, and saves economic costs.
Smart Images

Figure CN224582774U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic construction technology, specifically a protective sleeve for photovoltaic construction cables. Background Technology
[0002] Photovoltaic cables are a crucial and indispensable component in solar photovoltaic (PV) power generation systems. Typically, the low-voltage direct current (DC) generated by PV power generation is converted into alternating current (AC) before being output. The cables connecting the PV modules to the AC / DC inverters are called PV cables. Therefore, as the backbone of power transmission in PV power generation facilities, PV cables directly affect the safety, reliability, and sophistication of solar PV power generation systems.
[0003] Regarding the aforementioned technologies, the inventors believe that the following defects exist: During photovoltaic construction, temporary cables are often dragged on the ground or laid overhead, making them prone to being snagged, crushed, or worn, resulting in damage to the outer layer of the cable, exposing the wires and battery cores, which poses a safety hazard. Therefore, we have proposed a protective sleeve for photovoltaic construction cables to solve the above-mentioned problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a protective sleeve for photovoltaic construction cables, which solves the problems that during photovoltaic construction, temporary cables are often dragged on the ground or laid overhead, making them prone to being snagged, crushed, or worn, resulting in outer layer damage, exposed wires, exposed battery cells, and potential safety hazards.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a photovoltaic construction cable protective sleeve, comprising a cable, an upper protective sleeve and a lower protective sleeve, wherein mounting plates are fixedly installed at both ends of the cable near the lower protective sleeve, and connecting plates are fixedly installed at both ends of the lower protective sleeve near the upper protective sleeve, the tops of the two mounting plates are in contact with the bottoms of the two connecting plates, and clamping mechanisms for supporting the cable are installed in the middle of the inner walls of the upper and lower protective sleeves.
[0006] A support rod is installed at the bottom of the mounting plate, and a locking block is fixedly connected to the bottom of the support rod. The top of the inner wall of the connecting plate is provided with a mounting groove. A through groove and a limiting groove are provided on the inner wall of the connecting plate and the side wall of the mounting groove. A positioning rod is inserted into the inner wall of the through groove. A protrusion is fixedly connected to the outer side of the positioning rod. A limiting plate is fixedly connected to the outer wall of the positioning rod and one side of the limiting groove. A spring is fixedly connected to the side wall of the limiting plate and the other side of the limiting groove.
[0007] Preferably, the mounting groove, the through groove, and the limiting groove are connected, the positioning rod is inserted into the through groove and the limiting groove, and the inner side of the positioning rod passes through the mounting groove.
[0008] Preferably, the limiting plate is slidably connected to one side of the inner wall of the limiting groove, and the limiting plate is fixedly installed on the outer wall of the positioning rod.
[0009] Preferably, the inner side of the positioning rod and the outer wall of the locking block are both designed with inclined surfaces, and the two inclined surfaces repel each other.
[0010] Preferably, the inner walls of both the upper and lower protective sleeves have two guide holes, and the inner walls of both the upper and lower protective sleeves are fitted with nuts. The clamping mechanism is installed in the two guide holes and the nuts.
[0011] Preferably, the clamping mechanism includes an arc-shaped clamping plate, bolts, and two guide posts. The two guide posts are fixedly installed on the top of the arc-shaped clamping plate and slidably connected in two guide holes. A bearing is fixedly installed in the middle of the top of the arc-shaped clamping plate.
[0012] Preferably, the bolt is fixedly installed inside the bearing, the bolt is sleeved in the nut, and the bottom of the arc-shaped clamp has a textured design.
[0013] Beneficial effects
[0014] This utility model provides a protective sleeve for photovoltaic construction cables. Compared with the prior art, it has the following advantages:
[0015] This photovoltaic construction cable protective sleeve works by placing an upper and lower protective sleeve over the outside of the cable. Pressing down the upper protective sleeve allows the support rod and locking block to be inserted into the installation groove. As the locking block moves downwards, it presses against the positioning rod, causing the limiting plate to slide outwards. When the locking block is at the bottom of the installation groove, it releases the positioning rod from its limit, and a spring pushes the limiting plate to reset the positioning rod. At this point, the positioning rod is at the top of the locking block, allowing the installation plate, support rod, and locking block to be fixedly connected to the lower protective sleeve. Adjusting the two clamping mechanisms to contact the outer wall of the cable protects the cable, preventing damage to the outer layer during construction, which could result in exposed wires and cores, posing a safety hazard. Attached Figure Description
[0016] Figure 1 This is a schematic front view of the entire utility model;
[0017] Figure 2 This is a schematic cross-sectional view of the present invention;
[0018] Figure 3 This is an exploded view of the clamping mechanism of this utility model;
[0019] Figure 4 This utility model Figure 2 Enlarged diagram of point A in the middle.
[0020] In the diagram: 1. Cable; 2. Upper protective sleeve; 21. Mounting plate; 22. Support rod; 23. Clamping block; 3. Lower protective sleeve; 31. Connecting plate; 32. Mounting groove; 33. Through groove; 34. Limiting groove; 4. Clamping mechanism; 41. Arc-shaped clamping plate; 42. Bolt; 43. Guide post; 5. Guide hole; 6. Nut; 7. Bearing; 8. Positioning rod; 9. Limiting plate; 10. Spring; 11. Protrusion. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1 - Figure 4 This utility model provides a technical solution: a protective sleeve for photovoltaic construction cables, comprising a cable 1, an upper protective sleeve 2, and a lower protective sleeve 3. Mounting plates 21 are fixedly installed at both ends of the cable 1 near the lower protective sleeve 3, and connecting plates 31 are fixedly installed at both ends of the lower protective sleeve 3 near the upper protective sleeve 2. The tops of the two mounting plates 21 contact the bottoms of the two connecting plates 31, and clamping mechanisms 4 for supporting the cable 1 are installed in the middle of the inner walls of both the upper and lower protective sleeves 2 and 3. The bottom of the mounting plates 21 is equipped with... There is a support rod 22, and a locking block 23 is fixedly connected to the bottom of the support rod 22. The top of the inner wall of the connecting plate 31 is provided with an installation groove 32. The inner wall of the connecting plate 31 and the side wall of the installation groove 32 are provided with a through groove 33 and a limiting groove 34. A positioning rod 8 is inserted into the inner wall of the through groove 33. A protrusion 11 is fixedly connected to the outer side of the positioning rod 8. A limiting plate 9 is fixedly connected to the outer wall of the positioning rod 8 and one side of the limiting groove 34. A spring 10 is fixedly connected to the side wall of the limiting plate 9 and the other side of the limiting groove 34.
[0023] The mounting plate 21 and the locking block 23 can be installed using the upper protective sleeve 2 and the lower protective sleeve 3. Since the bottom of the mounting plate 21 is equipped with a support rod 22, and the bottom of the support rod 22 is fixedly connected to the locking block 23, during photovoltaic construction, the upper protective sleeve 2 and the lower protective sleeve 3 are placed on the outside of the cable 1. Then, the upper protective sleeve 2 is pressed down, and the support rod 22 and the locking block 23 are inserted into the mounting groove 32. When the locking block 23 moves down, it squeezes the positioning rod 8, which drives the limiting plate 9 to compress the spring 10, and slides outward along the through groove 33 and the limiting groove 34. When the locking block 23 is at the bottom of the mounting groove 32, the locking block 23 releases the positioning rod 8 from its limit. Under the elastic action of the spring 10, the limiting plate 9 is pushed to reset the positioning rod 8, so that the positioning rod 8 is located at the top of the locking block 23. The mounting plate 21, the support rod 22 and the locking block 23 are fixedly connected to the lower protective sleeve 3. At this time, the two clamping mechanisms 4 are adjusted to contact the outer wall of the cable 1, thereby protecting the cable 1 and preventing the outer layer of the cable from being damaged during construction, resulting in bare wires and exposed cores, which could cause safety hazards.
[0024] See Figure 2 , Figure 4 The mounting groove 32, the through groove 33 and the limiting groove 34 are connected. The positioning rod 8 is inserted into the through groove 33 and the limiting groove 34. The inner side of the positioning rod 8 passes through the mounting groove 32. The limiting plate 9 is slidably connected to one side of the inner wall of the limiting groove 34. The limiting plate 9 is fixedly installed on the outer wall of the positioning rod 8. The inner side of the positioning rod 8 and the outer wall of the locking block 23 are both designed with inclined surfaces, and the two inclined surfaces repel each other.
[0025] The positioning rod 8, the limiting plate 9, and the spring 10 can be installed through the through groove 33 and the limiting groove 34. Since the inner side of the positioning rod 8 and the outer wall of the locking block 23 are both designed with inclined surfaces, the two inclined surfaces repel each other. When the locking block 23 is pressed down and moves down, the two inclined surfaces come into contact, which can squeeze the positioning rod 8, drive the limiting plate 9 to compress the spring 10, and slide it outward along the through groove 33 and the limiting groove 34. When the locking block 23 is at the bottom of the mounting groove 32, the locking block 23 releases the positioning rod 8. At this time, the spring 10 pushes the limiting plate 9, which drives the positioning rod 8 to reset, so that the positioning rod 8 is located at the top of the locking block 23. In this way, the mounting plate 21, the support rod 22 and the locking block 23 can be fixedly connected to the lower protective sleeve 3.
[0026] See Figure 2 , Figure 3 The inner walls of the upper protective sleeve 2 and the lower protective sleeve 3 each have two guide holes 5, and the inner walls of the upper protective sleeve 2 and the lower protective sleeve 3 each have nuts 6 installed. The clamping mechanism 4 is installed in the two guide holes 5 and the nuts 6.
[0027] The clamping mechanism 4 can be installed through the two guide holes 5 and the nut 6, thereby fixing the upper protective sleeve 2 and the lower protective sleeve 3 to the outer wall of the cable 1. After adjusting the contact between the two clamping mechanisms 4 and the outer wall of the cable 1, it can support cables 1 of different diameters, which is versatile and saves economic costs.
[0028] See Figure 2 , Figure 3 The clamping mechanism 4 includes an arc-shaped clamping plate 41, a bolt 42, and two guide posts 43. The two guide posts 43 are fixedly installed on the top of the arc-shaped clamping plate 41 and are slidably connected in the two guide holes 5. A bearing 7 is fixedly installed in the middle of the top of the arc-shaped clamping plate 41, and the bolt 42 is fixedly installed in the bearing 7. The bolt 42 is sleeved in the nut 6. The bottom of the arc-shaped clamping plate 41 has a textured design.
[0029] The bearing 7 and two guide posts 43 can be installed through the arc-shaped clamp 41. Since the bolt 42 is fixedly installed on the inner wall of the bearing 7 and the bolt 42 is sleeved in the nut 6, the upper protective sleeve 2 and the lower protective sleeve 3 are fixed to the outer wall of the cable 1. The user can rotate the bolt 42 in both directions. Under the action of the nut 6 and the bearing 7, the arc-shaped clamp 41 can drive the two guide posts 43 to move up and down along the two guide holes 5. This allows the arc-shaped clamp 41 to support cables 1 of different diameters. Since the bottom of the arc-shaped clamp 41 has a textured design, the textured design can increase the friction between the arc-shaped clamp 41 and the cable 1, prevent the cable 1 from shifting due to vibration or external force, and enhance anti-slip stability.
[0030] During operation, the mounting plate 21 and the locking block 23 can be installed using the upper protective sleeve 2 and the lower protective sleeve 3. Since a support rod 22 is installed at the bottom of the mounting plate 21, and the locking block 23 is fixedly connected to the bottom of the support rod 22, during photovoltaic construction, the upper protective sleeve 2 and the lower protective sleeve 3 are placed on the outside of the cable 1. Then, the upper protective sleeve 2 is pressed down, inserting the support rod 22 and the locking block 23 into the mounting groove 32. When the locking block 23 moves downward, it presses against the positioning rod 8, causing the limiting plate 9 to compress the spring 10, moving along the through groove 33 and the limiting groove 34 towards... When the locking block 23 is at the bottom of the mounting groove 32, it releases the positioning rod 8 from its limit. Under the elastic action of the spring 10, it pushes the limiting plate 9 to reset the positioning rod 8, so that the positioning rod 8 is at the top of the locking block 23. The mounting plate 21, the support rod 22 and the locking block 23 are fixedly connected to the lower protective sleeve 3. At this time, the two clamping mechanisms 4 are adjusted to contact the outer wall of the cable 1, thereby protecting the cable 1 and preventing the outer layer of the cable from being damaged during construction, resulting in bare wires and exposed cores, which could cause safety hazards.
[0031] The positioning rod 8, the limiting plate 9, and the spring 10 can be installed through the through groove 33 and the limiting groove 34. Since the inner side of the positioning rod 8 and the outer wall of the locking block 23 are both designed with inclined surfaces, the two inclined surfaces repel each other. When the locking block 23 is pressed down and moves down, the two inclined surfaces come into contact, which can squeeze the positioning rod 8, drive the limiting plate 9 to compress the spring 10, and slide it outward along the through groove 33 and the limiting groove 34. When the locking block 23 is at the bottom of the mounting groove 32, the locking block 23 releases the positioning rod 8. At this time, the spring 10 pushes the limiting plate 9, which drives the positioning rod 8 to reset, so that the positioning rod 8 is located at the top of the locking block 23. In this way, the mounting plate 21, the support rod 22 and the locking block 23 can be fixedly connected to the lower protective sleeve 3.
[0032] The clamping mechanism 4 can be installed through the two guide holes 5 and the nut 6, thereby fixing the upper protective sleeve 2 and the lower protective sleeve 3 to the outer wall of the cable 1. After adjusting the contact between the two clamping mechanisms 4 and the outer wall of the cable 1, it can support cables 1 of different diameters, which is versatile and saves economic costs.
[0033] The bearing 7 and two guide posts 43 can be installed through the arc-shaped clamp 41. Since the bolt 42 is fixedly installed on the inner wall of the bearing 7 and the bolt 42 is sleeved in the nut 6, the upper protective sleeve 2 and the lower protective sleeve 3 are fixed to the outer wall of the cable 1. The user can rotate the bolt 42 in both directions. Under the action of the nut 6 and the bearing 7, the arc-shaped clamp 41 can drive the two guide posts 43 to move up and down along the two guide holes 5. This allows the arc-shaped clamp 41 to support cables 1 of different diameters. Since the bottom of the arc-shaped clamp 41 has a textured design, the textured design can increase the friction between the arc-shaped clamp 41 and the cable 1, prevent the cable 1 from shifting due to vibration or external force, and enhance anti-slip stability.
[0034] In summary, this device places the upper protective sleeve 2 and the lower protective sleeve 3 on the outside of the cable 1. Pressing down the upper protective sleeve 2 allows the support rod 22 and the locking block 23 to be inserted into the mounting groove 32. As the locking block 23 moves downward, it presses the positioning rod 8, causing the limiting plate 9 to slide outward. When the locking block 23 is at the bottom of the mounting groove 32, it releases the positioning rod 8 from its limit. The spring 10 pushes the limiting plate 9, causing the positioning rod 8 to reset. At this point, the positioning rod 8 is at the top of the locking block 23, allowing the mounting plate 21, support rod 22, and locking block 23 to be fixedly connected to the lower protective sleeve 3. Adjusting the two clamping mechanisms 4 to contact the outer wall of the cable 1 protects the cable 1, preventing damage to the outer layer of the cable during construction, which could result in exposed wires and cores, posing a safety hazard.
[0035] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
Claims
1. A photovoltaic construction cable jacket, comprising a cable (1), an upper jacket (2) and a lower jacket (3), characterized in that: The cable (1) is fixedly mounted with mounting plates (21) at both ends near the lower protective sleeve (3), and the lower protective sleeve (3) is fixedly mounted with connecting plates (31) at both ends near the upper protective sleeve (2). The tops of the two mounting plates (21) are in contact with the bottoms of the two connecting plates (31), and clamping mechanisms (4) for supporting the cable (1) are installed in the middle of the inner walls of the upper protective sleeve (2) and the lower protective sleeve (3). A support rod (22) is installed at the bottom of the mounting plate (21). A locking block (23) is fixedly connected to the bottom of the support rod (22). The top of the inner wall of the connecting plate (31) is provided with a mounting groove (32). A through groove (33) and a limiting groove (34) are provided on the inner wall of the connecting plate (31) and the side wall of the mounting groove (32). A positioning rod (8) is inserted into the inner wall of the through groove (33). A protrusion (11) is fixedly connected to the outer side of the positioning rod (8). A limiting plate (9) is fixedly connected to the outer wall of the positioning rod (8) and one side of the limiting groove (34). A spring (10) is fixedly connected to the side wall of the limiting plate (9) and the other side of the limiting groove (34).
2. A photovoltaic construction cable jacket according to claim 1, characterized in that: The mounting groove (32), the through groove (33), and the limiting groove (34) are connected. The positioning rod (8) is inserted into the through groove (33) and the limiting groove (34). The inner side of the positioning rod (8) passes through the mounting groove (32).
3. A photovoltaic construction cable jacket according to claim 1, characterized in that: The limiting plate (9) is slidably connected to one side of the inner wall of the limiting groove (34), and the limiting plate (9) is fixedly installed on the outer wall of the positioning rod (8).
4. A photovoltaic construction cable jacket according to claim 1, wherein: The inner side of the positioning rod (8) and the outer wall of the locking block (23) are both designed with inclined surfaces, and the two inclined surfaces repel each other.
5. A photovoltaic construction cable jacket according to claim 1, wherein: The inner walls of the upper protective sleeve (2) and the lower protective sleeve (3) are provided with two guide holes (5), and the inner walls of the upper protective sleeve (2) and the lower protective sleeve (3) are provided with nuts (6). The clamping mechanism (4) is installed in the two guide holes (5) and the nuts (6).
6. A photovoltaic construction cable jacket according to claim 1, wherein: The clamping mechanism (4) includes an arc-shaped clamping plate (41), bolts (42) and two guide posts (43). The two guide posts (43) are fixedly installed on the top of the arc-shaped clamping plate (41) and are slidably connected in two guide holes (5). A bearing (7) is fixedly installed in the middle of the top of the arc-shaped clamping plate (41).
7. A photovoltaic construction cable jacket according to claim 6, characterised in that: The bolt (42) is fixedly installed inside the bearing (7), and the bolt (42) is sleeved in the nut (6). The bottom of the arc-shaped clamp (41) has a textured design.