A winding machine with four types and fourteen sets of guide rail die heads

Abstract

This utility model belongs to the field of winding machines, specifically relating to a winding machine with four types of fourteen guide rail die head assemblies. It includes a frame, a pad fixedly connected to the top of the frame, an upper frame welded to the upper end of the pad, a top plate bolted to the top of the upper frame, a motor fixedly mounted at the bottom of the pad, a lead screw fixedly connected to the end of the motor's output shaft, a connecting seat threaded onto the lead screw, the connecting seat penetrating the pad and slidably connected to it, and a reducer box bolted to the top of the connecting seat. This winding machine utilizes four sets of guide rail die head assemblies and multiple cylinders for coordinated drive, along with guiding structures such as guide blocks and guide rails, guide columns and guide sleeves, to achieve precise positioning. Simultaneously, it employs a double clamping seat and a lower pressure head to clamp the stator, significantly improving winding stability and efficiency. It is particularly suitable for simultaneous processing of multiple stators, offering convenient operation and strong compatibility.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, specifically a winding machine with four types and fourteen sets of guide rail mold heads. Background Technology

[0002] The stator is an important component of an electric motor. The rotor rotates through electromagnetic induction between the stator and the rotor. Copper wires for electromagnetic induction need to be wound on the stator. Therefore, whether the copper wires are wound on the stator in accordance with the requirements directly affects the stability of the motor.

[0003] A search revealed that the invention patent with publication number CN113746289A discloses a stator winding machine, including a clamping mechanism, a winding mechanism, and a robot arm; the clamping mechanism fixes the stator; the winding mechanism includes: a mounting plate; a guide rail disposed on the mounting plate and extending along the axial direction of the stator; a lead wire assembly slidably connected to the guide rail and used to pull the wire along the winding column; and a first drive assembly disposed on the mounting plate to drive the lead wire assembly to slide on the guide rail.

[0004] Traditional winding machines typically use a single or limited number of die heads, resulting in low production efficiency and difficulty in meeting the production needs of large-volume, multi-specification stators. Utility Model Content

[0005] The purpose of this utility model is to provide a winding machine with four types and fourteen sets of guide rail die heads, which solves the problem that traditional winding machines usually use a single die head or a small number of die heads, resulting in low production efficiency and difficulty in meeting the production needs of large batches and multiple specifications of stators.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a winding machine with four types and fourteen sets of guide rail mold heads, including a frame, a pad fixedly connected to the top of the frame, an upper frame welded to the upper end of the pad, a top plate bolted to the top of the upper frame, a motor fixedly installed at the bottom of the pad, a lead screw fixedly connected to the end of the output shaft of the motor, a connecting seat threadedly connected to the lead screw, the connecting seat penetrating the pad and slidably connected to the pad, a reducer box bolted to the top of the connecting seat, a winding module mounted on the reducer box, a cylinder three fixedly installed on the bottom left side of the pad, the telescopic shaft of the cylinder three penetrating the pad and slidably connected to the pad, a lower pressure seat fixedly connected to the end of the telescopic shaft of the cylinder three, a stator placed on the upper end of the lower pressure seat, and the position of the stator corresponding to the position of the winding module.

[0007] Preferably, a guide block is fixedly connected to the bottom of the reducer housing, and a guide rail is fixedly connected to the upper end of the pad. The guide rail is slidably connected to the guide block. The guide block and guide rail provide guidance for the movement of the reducer housing.

[0008] Preferably, two cylinders are fixedly installed on the upper left side of the pad. The ends of the telescopic shafts of the two cylinders are jointly connected to a linkage seat. Two clamps are bolted to the upper end of the linkage seat, and these clamps are located outside the stator. The positions of the two clamps correspond to the two stators, providing auxiliary fixation for the stator. The linkage seat is pushed by the cylinders, thereby controlling the engagement and disengagement of the two clamps from the stator.

[0009] Preferably, a connecting frame is bolted to the upper frame of the pad, and a crossbeam is bolted to the bottom end of the connecting frame. A second cylinder is fixedly mounted on the crossbeam, and a push seat is fixedly connected to the end of the telescopic shaft of the second cylinder. A lower pressure head is bolted to the bottom of the push seat, and the lower pressure head abuts against the top of the stator. The second cylinder can control the raising and lowering of the push seat, thereby controlling the engagement and disengagement between the lower pressure head and the stator.

[0010] Preferably, the number and position of the pressing heads correspond to the stator. The pressing heads provide vertical positioning for the top of the stator.

[0011] Preferably, two guide posts are fixedly connected to the bottom edge of the crossbeam, the lower ends of the guide posts are fixedly connected to the pad, and a guide sleeve is fixedly connected inside the push base, with the guide sleeve penetrating the push base. The guide posts penetrate the guide sleeve and are slidably connected to it. The guide posts and guide sleeve provide guidance for the lifting and lowering of the push base.

[0012] Preferably, a touch screen is fixedly mounted on the upper frame, and an operating console is provided on the upper frame. Data parameters for each electrical device can be set via the touch screen, and the operation console can control the on / off state of each electrical device.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This utility model winding machine uses four sets of guide rail die head assemblies and multiple cylinders for coordinated drive, and with the help of guide structures such as guide blocks and guide rails, guide columns and guide sleeves, it achieves precise positioning. At the same time, it adopts double clamps and lower pressure heads to clamp the stator, which significantly improves the winding stability and efficiency. It is especially suitable for simultaneous processing of multiple stators, and is easy to operate and highly compatible. Attached Figure Description

[0015] Figure 1 This is a perspective view of the overall structure of this utility model;

[0016] Figure 2 This utility model Figure 1 Schematic diagram of local structure Figure 1 ;

[0017] Figure 3 This utility model Figure 1 Schematic diagram of local structure Figure 2 ;

[0018] Figure 4 This utility model Figure 1 Schematic diagram of local structure Figure 3 .

[0019] In the diagram: 1. Frame; 2. Pad; 3. Upper frame; 4. Top plate; 5. Control panel; 6. Motor; 7. Lead screw; 8. Connecting seat; 9. Gearbox; 10. Winding module; 11. Guide block; 12. Guide rail; 13. Cylinder 1; 14. Linkage seat; 15. Clamp; 16. Stator; 17. Connecting frame; 18. Crossbeam; 19. Cylinder 2; 20. Push seat; 21. Lower pressure head; 22. Guide sleeve; 23. Guide column; 24. Cylinder 3; 25. Lower pressure seat; 26. Touch screen. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-4 A winding machine with four types and fourteen sets of guide rail mold heads includes a frame 1. A pad 2 is fixedly connected to the top of the frame 1. An upper frame 3 is welded to the upper end of the pad 2. A top plate 4 is bolted to the top of the upper frame 3. A touch screen 26 is fixedly installed on the upper frame 3. An operating console 5 is set on the upper frame 3. Data parameters of each electrical device can be set through the touch screen 26, and the opening and closing of each electrical device can be controlled through the operating console 5.

[0022] Please see Figures 1-4A motor 6 is fixedly installed at the bottom of the pad 2. A lead screw 7 is fixedly connected to the end of the output shaft of the motor 6. A connecting seat 8 is threaded onto the lead screw 7. The connecting seat 8 passes through the pad 2 and is slidably connected to the pad 2. A reducer housing 9 is bolted to the top of the connecting seat 8. A winding module 10 is installed on the reducer housing 9. A cylinder 3 24 is fixedly installed on the bottom left side of the pad 2. The telescopic shaft of the cylinder 3 24 passes through the pad 2 and is slidably connected to the pad 2. A lower pressure seat 25 is fixedly connected to the end of the telescopic shaft of the cylinder 3 24. A stator 16 is placed on the upper end of the lower pressure seat 25, and the position of the stator 16 corresponds to the position of the winding module 10. A guide block 11 is fixedly connected to the bottom of the reducer housing 9, and a guide rail 12 is fixedly connected to the upper end of the pad 2. The guide rail 12 is slidably connected to the guide block 11. The guide block 11 and the guide rail 12 provide a guiding function for the movement of the reducer housing 9. Two cylinders 13 are fixedly installed on the upper left side of the pad 2. The ends of the telescopic shafts of the two cylinders 13 are jointly connected to a linkage seat 14. Two clamps 15 are bolted to the upper end of the linkage seat 14, and these clamps 15 are located outside the stator 16. The positions of the two clamps 15 correspond to the two stators 16, providing auxiliary fixation for the stator 16. The linkage seat 14 is pushed by the cylinders 13, thereby controlling the engagement and disengagement of the two clamps 15 from the stator 16.

[0023] Please see Figures 1-4 A connecting frame 17 is bolted to the upper frame 3 of the pad 2. A crossbeam 18 is bolted to the bottom end of the connecting frame 17. A cylinder 19 is fixedly mounted on the crossbeam 18. A push seat 20 is fixedly connected to the end of the telescopic shaft of the cylinder 19. A pressing head 21 is bolted to the bottom of the push seat 20, and the pressing head 21 abuts against the top of the stator 16. The cylinder 19 can control the lifting and lowering of the push seat 20, thereby controlling the engagement and disengagement between the pressing head 21 and the stator 16. The number and position of the pressing heads 21 correspond to the stator 16. The pressing heads 21 provide vertical positioning for the top of the stator 16. Two guide posts 23 are fixedly connected to the bottom edge of the crossbeam 18. The lower ends of the guide posts 23 are fixedly connected to the pad 2. A guide sleeve 22 is fixedly connected inside the push seat 20, and the guide sleeve 22 penetrates the push seat 20. The guide posts 23 penetrate the guide sleeve 22 and are slidably connected to the guide sleeve 22. The guide column 23 and guide sleeve 22 provide guidance for the lifting and lowering of the push seat 20.

[0024] The specific implementation process of this utility model is as follows: In use, firstly, the stator 16 with winding is placed on the lower pressure seat 25. Then, cylinders 29 and 324 are started synchronously. Cylinder 29 pushes the push seat 20 downward, so that the two lower pressure heads 21 on the push seat 20 respectively abut against the top of the two stators 16. At the same time, cylinder 324 provides an upward thrust to the stator 16 through the lower pressure seat 25. In addition, cylinder 13 drives the two clamps 15 to move laterally through the linkage seat 14 and place them on the periphery of the stator 16. In this way, the position of the stator 16 is fixed. Then, the lead screw 7 driven by the motor 6 rotates, so that the connecting seat 8 drives the reducer box 9 to move towards the stator 16 until the winding module 10 comes to the side of the stator 16. Then, the winding operation of the stator 16 can be performed.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A four-gang fourteen-group rail die assembly winding machine comprising a frame (1), characterized in that: A pad (2) is fixedly connected to the top of the frame (1). An upper frame (3) is welded to the upper end of the pad (2). A top plate (4) is bolted to the top of the upper frame (3). A motor (6) is fixedly installed at the bottom of the pad (2). A lead screw (7) is fixedly connected to the end of the output shaft of the motor (6). A connecting seat (8) is threaded onto the lead screw (7). The connecting seat (8) passes through the pad (2) and is slidably connected to the pad (2). A gearbox (9) is bolted to the top, and a winding module (10) is provided on the gearbox (9). A cylinder (24) is fixedly installed on the bottom left side of the pad (2). The telescopic shaft of the cylinder (24) passes through the pad (2) and is slidably connected to the pad (2). A lower pressure seat (25) is fixedly connected to the end of the telescopic shaft of the cylinder (24). A stator (16) is placed on the upper end of the lower pressure seat (25), and the position of the stator (16) corresponds to the position of the winding module (10).

2. The four-way fourteen-group guide rail die assembly winding machine according to claim 1, characterized in that: The bottom of the reducer box (9) is fixedly connected to a guide block (11), and the upper end of the pad (2) is fixedly connected to a guide rail (12). The guide rail (12) is slidably connected to the guide block (11).

3. The four-way fourteen-group guide rail die assembly winding machine according to claim 1, characterized in that: Two cylinders (13) are fixedly installed on the upper left side of the pad (2). The telescopic shaft ends of the two cylinders (13) are fixedly connected to a linkage seat (14). Two clamps (15) are installed on the upper end of the linkage seat (14) by bolts. The clamps (15) are located outside the stator (16).

4. The fourteen group die head assembly winding machine of claim 1, wherein: A connecting frame (17) is bolted to the upper frame (3) of the pad (2). A crossbeam (18) is bolted to the bottom end of the connecting frame (17). A cylinder (19) is fixedly mounted on the crossbeam (18). A push seat (20) is fixedly connected to the end of the telescopic shaft of the cylinder (19). A lower pressure head (21) is bolted to the bottom of the push seat (20). The lower pressure head (21) abuts against the top of the stator (16).

5. A winding machine with four types and fourteen sets of guide rail die heads according to claim 4, characterized in that: The number and position of the pressure heads (21) correspond to those of the stator (16).

6. A winding machine with four types and fourteen sets of guide rail die heads according to claim 4, characterized in that: Two guide posts (23) are fixedly connected to the bottom edge of the crossbeam (18). The lower end of the guide post (23) is fixedly connected to the pad (2). A guide sleeve (22) is fixedly connected inside the push seat (20). The guide sleeve (22) is set through the push seat (20). The guide post (23) passes through the guide sleeve (22) and is slidably connected to the guide sleeve (22).

7. A winding machine with four types and fourteen sets of guide rail die heads according to claim 1, characterized in that: A touch screen (26) is fixedly installed on the upper frame (3), and an operating table (5) is provided on the upper frame (3).

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