An automatic module mechanism for piercing

By designing an automated module mechanism that combines cylinders, electric cylinders, and linear motors, automated piercing of the stator core is achieved, solving the problem of low efficiency in existing technologies and improving processing efficiency and stability.

CN224583046UActive Publication Date: 2026-07-31SUZHOU XINYUE INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU XINYUE INTELLIGENT TECH CO LTD
Filing Date
2025-09-04
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing puncture technology is inefficient, requires the combined use of hydraulic and pneumatic cylinders, and necessitates the connection of end caps, resulting in low efficiency.

Method used

An automatic modular mechanism is adopted, which uses a combination of pneumatic and electric cylinders. A linear motor drives the base plate and the fixed seat to move. Combined with the cooperation of the pneumatic cylinder and the clamping plate, the stator core is automatically pierced and fixed.

Benefits of technology

This improved puncture efficiency, enabled automated processing of stator cores, and enhanced processing efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224583046U_ABST
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Abstract

The utility model relates to industrial automation technical field discloses an automatic module mechanism for pricking, including frame, frame top is equipped with the protective housing, the inboard of protective housing is equipped with three pricking subassembly, frame top is installed with the fixed frame, the fixed frame top is installed with the cylinder no.
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Description

Technical Field

[0001] This utility model relates to the field of industrial automation technology, specifically an automatic module mechanism for puncture. Background Technology

[0002] The piercing stator achieves conductivity between the terminals and the copper wire by piercing the copper wire's enamel film with a piercing tool. This design not only eliminates the tedious process of stripping the enamel but also effectively prevents oxidation and poor soldering. Furthermore, by flattening the core surface, irregular shapes and burrs are eliminated, thereby improving the magnetic permeability and energy efficiency of the stator's magnetic circuit. This type of stator offers advantages such as no enamel stripping required and prevention of oxidation.

[0003] Currently, most puncture technologies on the market use a combination of hydraulic and pneumatic cylinders, requiring the connection of the end cap after puncturing, which is inefficient. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the above-mentioned technical defects and provide an automatic module mechanism for puncture.

[0005] To solve the above problems, the technical solution of this utility model is: an automatic module mechanism for puncture, including a frame, a protective shell on the top of the frame, and three puncture components inside the protective shell; A fixed frame is installed on the top of the frame, and a cylinder is installed on the top of the fixed frame. A pressure plate is installed on the output end of the cylinder. A base plate is slidably installed on the top of the frame inside the fixed frame. A fixed seat is installed on the top of the base plate. A positioning frame is installed on the top of the fixed seat. A stator core is installed inside the positioning frame. An end cap sleeved on the outside of the stator core is provided on the top. Coil brackets are provided at both ends of the upper wire of the stator core. The inner side of the fixing frame is symmetrically provided with positioning components for fixing the positioning frame.

[0006] Furthermore, the top of the pressure plate is fixedly connected to both sides of the cylinder one with a limiting rod that passes through the fixed frame, and a limiting cylinder sleeved on the outside of the limiting rod is fixedly connected to the fixed frame.

[0007] Furthermore, the three puncture components are arranged in a ring array about the pressure plate. Each puncture component includes a mounting plate, on which an electric cylinder is mounted, and a support plate is provided on one side. A slide rail is mounted on the top of the support plate, and a slide block is slidably connected to the top of the slide rail. A puncture fixture is mounted on the slide block, and the output end of the electric cylinder is connected to the slide block. A through hole adapted to the puncture fixture is opened on the side of the end cap.

[0008] Furthermore, a linear motor is installed on the top of the frame, the base plate is installed on the output end of the linear motor, support plates are installed on both sides of the linear motor on the top of the frame, slide rails are installed on the top of the support plates, and slide blocks are installed on the bottom of the base plate and are slidably connected to the slide rails.

[0009] Furthermore, an mounting plate two is installed on one side of the support plate two at the front end of the frame. A cylinder two is installed on the mounting plate two, and a support plate three is provided on one side of the support plate three. A slide rail three is installed on the top of the support plate three, and a slide block three is slidably connected to the top of the slide rail three. A positioning block is installed on the top of the slide block three. One end of the positioning block is provided with a triangular protrusion, and multiple grooves that match the protrusion are opened on the side of the base plate.

[0010] Furthermore, the positioning component includes a mounting plate three, on which a cylinder three is mounted, and a support plate four is provided on one side of the mounting plate three. A slide rail four is mounted on the top of the support plate four, and a slide block four is slidably connected to the top of the slide rail four. A clamping plate is mounted on the top of the slide block four.

[0011] The advantages of this utility model compared with the existing technology are as follows: This utility model uses the extension of a cylinder to cause the pressure plate to move downward to press and fix the end cap, and the synchronous extension of three electric cylinders causes three piercing fixtures to pierce synchronously. When piercing, the end cap is connected and fixed, thus improving processing efficiency. Attached Figure Description

[0012] Figure 1 This is a perspective view of the present invention; Figure 2 This utility model relates to the structure of the top of the frame. Figure 1 ; Figure 3 This utility model relates to the structure of the top of the frame. Figure 2 ; Figure 4 This is a structural diagram of the puncture component of this utility model; Figure 5 This is a connection structure diagram of the fixing base of this utility model; Figure 6 This is a utility model Figure 5 A sectional view; As shown in the figure: 1. Frame; 2. Protective shell; 3. Fixing frame; 4. Cylinder 1; 5. Pressure plate; 6. Base plate; 7. Fixing seat; 8. Positioning frame; 9. Stator core; 10. End cover; 11. Limiting rod; 12. Mounting plate 1; 13. Electric cylinder; 14. Support plate 1; 15. Slide rail 1; 16. Slide seat 1; 17. Puncture fixture; 18. Linear motor; 19. Support plate 2; 20. Slide rail 2; 21. Slide seat 2; 22. Mounting plate 2; 23. Cylinder 2; 24. Support plate 3; 25. Slide rail 3; 26. Slide seat 3; 27. Positioning block; 28. Mounting plate 3; 29. ​​Cylinder 3; 30. Support plate 4; 31. Slide rail 4; 32. Slide seat 4; 33. Clamping plate. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0014] like Figures 1 to 5 As shown, an automatic module mechanism for puncture includes a frame 1, a protective shell 2 on the top of the frame 1, three puncture components inside the protective shell 2, a fixing frame 3 on the top of the frame 1, a cylinder 4 on the top of the fixing frame 3, a pressure plate 5 on the output end of the cylinder 4, a limiting rod 11 through the fixing frame 3 fixed to the top of the pressure plate 5 on both sides of the cylinder 4, and a limiting cylinder sleeved on the outside of the limiting rod 11 fixed to the fixing frame 3. The three puncture components are arranged in a circular array about the pressure plate 5. Each puncture component includes a mounting plate 12, an electric cylinder 13 mounted on the mounting plate 12, and a support plate 14 on one side of the mounting plate 12. A slide rail 15 is mounted on the top of the support plate 14, and a slide seat 16 is slidably connected to the top of the slide rail 15. A puncture fixture 17 is mounted on the slide seat 16, and the output end of the electric cylinder 13 is connected to the slide seat 16.

[0015] The height of the pressure plate 5 can be adjusted by extending and retracting the cylinder 4. The extension and retraction of the electric cylinder 13 causes the slide block 16 to move the puncture fixture 17 along the slide rail 15, so that the three puncture fixtures 17 can be punctured synchronously.

[0016] A base plate 6 is slidably mounted on the top of the frame 1 inside the fixed frame 3. A fixed seat 7 is mounted on the top of the base plate 6. A positioning frame 8 is mounted on the top of the fixed seat 7. A stator core 9 is mounted inside the positioning frame 8. An end cap 10 is provided on the top of the positioning frame 8 and fitted onto the outside of the stator core 9. Coil supports are provided at both ends of the upper wire of the stator core 9. Through holes adapted to the piercing fixture 17 are opened on the side of the end cap 10. A linear motor 18 is mounted on the top of the frame 1. The base plate 6 is mounted on the output end of the linear motor 18. Support plates 19 are mounted on both sides of the linear motor 18 on the top of the frame 1. A slide rail 20 is installed on the top of the support plate 219. A slide block 21 that is slidably connected to the slide rail 20 is installed on the bottom of the base plate 6. An mounting plate 22 is installed on one side of the support plate 219 at the front end of the frame 1. A cylinder 23 is installed on the mounting plate 22, and a support plate 34 is provided on one side of it. A slide rail 35 is installed on the top of the support plate 34. A slide block 36 is slidably connected to the top of the slide rail 325. A positioning block 27 is installed on the top of the slide block 326. A triangular protrusion is provided at one end of the positioning block 27. Multiple grooves that match the protrusion are opened on the side of the base plate 6.

[0017] Linear motor 18 drives the base plate 6 and the fixed seat 7 to move, which facilitates the loading and unloading of the stator core 9. The positioning block 27 moves along the slide rail 25 by the extension and retraction of cylinder 23. The base plate 6 can be fixed by the cooperation of the protrusion and the groove.

[0018] The fixing frame 3 is symmetrically provided with positioning components for fixing the positioning frame 8 on its inner side. The positioning components include a mounting plate 28, a cylinder 29 is mounted on the mounting plate 28, and a support plate 30 is provided on one side of the mounting plate 28. A slide rail 31 is mounted on the top of the support plate 30, and a slide block 32 is slidably connected to the top of the slide rail 31. A clamping plate 33 is mounted on the top of the slide block 32.

[0019] The extension and retraction of cylinder 329 causes clamping plate 33 to move along slide rail 431. Through the cooperation of the two clamping plates 33, the positioning frame 8 can be fixed.

[0020] In practical use, the coil is wound on the coil support, the stator core 9 is installed inside the positioning frame 8, the positioning frame 8 is installed on the fixed seat 7, and the end cover 10 is covered. The linear motor 18 drives the fixed seat 7 to move directly below the pressure plate 5. The cylinder 3 29 extends to make the two clamping plates 33 move closer to each other to fix the positioning frame 8. The cylinder 1 4 extends to make the pressure plate 5 move downward to press and fix the end cover 10. The three electric cylinders 13 extend synchronously to make the three puncture jigs 17 puncture synchronously.

[0021] The parts not disclosed in this utility model are all existing technologies, such as the puncture jig 17, the PLC controller installed on the frame 1 for controlling the operation of the device, etc. Their specific structures and working principles will not be described in detail.

[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

[0024] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. An automatic module mechanism for puncture, comprising a frame (1), a protective shell (2) on the top of the frame (1), and three puncture components disposed inside the protective shell (2), characterized in that: A fixed frame (3) is installed on the top of the frame (1), a cylinder (4) is installed on the top of the fixed frame (3), and a pressure plate (5) is installed at the output end of the cylinder (4). The frame (1) has a base plate (6) slidably installed on the top of the fixed frame (3), a fixed seat (7) is installed on the top of the base plate (6), a positioning frame (8) is installed on the top of the fixed seat (7), a stator core (9) is installed on the inner side of the positioning frame (8), and an end cover (10) sleeved on the outside of the stator core (9) is provided on the top. Coil brackets are provided at both ends of the upper wire of the stator core (9). The fixing frame (3) is symmetrically provided with positioning components for fixing the positioning frame (8) on its inner side.

2. An automatic module mechanism for piercing according to claim 1, characterized in that: The top of the pressure plate (5) is fixed to both sides of the cylinder (4) with a limiting rod (11) that passes through the fixed frame (3). A limiting cylinder sleeved on the outside of the limiting rod (11) is fixed to the fixed frame (3).

3. An automatic module mechanism for piercing according to claim 1, characterized in that: The three puncture components are arranged in a ring array about the pressure plate (5). The puncture components include a mounting plate (12), an electric cylinder (13) is mounted on the mounting plate (12), and a support plate (14) is provided on one side of the mounting plate (14). A slide rail (15) is mounted on the top of the support plate (14), and a slide seat (16) is slidably connected to the top of the slide rail (15). A puncture fixture (17) is mounted on the slide seat (16), and the output end of the electric cylinder (13) is connected to the slide seat (16). A through hole adapted to the puncture fixture (17) is opened on the side of the end cap (10).

4. An automatic module mechanism for piercing according to claim 1, characterized in that: A linear motor (18) is installed on the top of the frame (1), and the base plate (6) is installed on the output end of the linear motor (18). Support plates (19) are installed on both sides of the linear motor (18) on the top of the frame (1). A slide rail (20) is installed on the top of the support plate (19), and a slide block (21) is installed at the bottom of the base plate (6) and is slidably connected to the slide rail (20).

5. An automatic module mechanism for piercing according to claim 4, characterized in that: The frame (1) has a mounting plate (22) installed on one side of the support plate (19) at the front end. A cylinder (23) is installed on the mounting plate (22), and a support plate (24) is provided on one side of it. A slide rail (25) is installed on the top of the support plate (24). A slide block (26) is slidably connected to the top of the slide rail (25). A positioning block (27) is installed on the top of the slide block (26). A triangular protrusion is provided at one end of the positioning block (27). Multiple grooves that match the protrusion are opened on the side of the base plate (6).

6. An automatic module mechanism for piercing according to claim 1, characterized in that: The positioning component includes a mounting plate three (28), on which a cylinder three (29) is mounted, and a support plate four (30) is provided on one side. A slide rail four (31) is mounted on the top of the support plate four (30), and a slide block four (32) is slidably connected to the top of the slide rail four (31). A clamping plate (33) is mounted on the top of the slide block four (32).