An automatic detection and cleaning device for solar panels

By designing an automatic detection and cleaning device for solar panels, the problems of compatibility and low cleaning efficiency of existing devices have been solved, achieving efficient cleaning of solar panels of different sizes.

CN224583151UActive Publication Date: 2026-07-31QINGDAO HUANGHAI UNIV
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO HUANGHAI UNIV
Filing Date
2025-09-03
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing solar panel cleaning devices can only be used with one size, resulting in low cleaning efficiency and poor performance, and cannot adapt to solar panels of different sizes.

Method used

An automatic detection and cleaning device for solar panels was designed. It uses components such as a drive wheel, wipers, lifting rod, front and rear moving motors, and cameras to achieve automatic detection and cleaning, and is adaptable to solar panels of different sizes.

Benefits of technology

It improves cleaning efficiency and accuracy, expands the scope of application of the device, and ensures the stability and comprehensiveness of the cleaning effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224583151U_ABST
    Figure CN224583151U_ABST
Patent Text Reader

Abstract

This utility model relates to the field of solar panel cleaning technology, specifically an automatic detection and cleaning device for solar panels. It includes a frame with several profile frames fixed to its bottom. Each profile frame has a follower wheel on its inner side and a drive wheel on its right side. Each drive wheel has a wiper on its right side. A water tank is fixed to the top of the frame, with two nozzles on its right side. Two sets of moving blocks are located at the bottom of the frame, with a lifting rod at the bottom of each set of moving blocks. A cleaning block is hinged to the bottom of each lifting rod. A front-to-back moving rod is rotatably connected between the left and right profile frames, and a sprocket is fixed to the outside of each front-to-back moving rod. This utility model allows the entire device to move along the solar panel to be cleaned by rotating the drive wheel, thereby cleaning different positions on the solar panel, improving cleaning efficiency, ensuring cleaning accuracy, and guaranteeing cleaning effectiveness.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of solar panel cleaning technology, specifically an automatic detection and cleaning device for solar panels. Background Technology

[0002] Driven by global population growth and economic development, energy demand continues to rise. Traditional fossil fuels not only have limited supply but also cause serious environmental problems, such as climate change. Therefore, developing clean and renewable energy sources has become an urgent task. Solar energy is undoubtedly a clean energy source, typically absorbed through solar panels. However, after prolonged use, solar panels accumulate a large amount of dust and impurities on their surfaces, affecting their performance. Therefore, cleaning of the solar panels is usually necessary.

[0003] However, current cleaning methods mainly rely on manual or mechanical methods, resulting in poor cleaning effects and low cleaning efficiency. Furthermore, existing cleaning devices can only be used with solar panels of one size, limiting the applicability of the entire device. To address these issues, this invention designs an automatic solar panel detection and cleaning device. Utility Model Content

[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides an automatic detection and cleaning device for solar panels, which effectively solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic solar panel detection and cleaning device, comprising a frame, with several profile frames fixed at the bottom of the frame, each profile frame having a follower wheel positioning plate on its inner side, a follower wheel rotatably connected inside each follower wheel positioning plate, a drive wheel on the inner side of each profile frame at the right end, a wiper on the right side of each drive wheel, a water tank fixed at the top of the frame, a water outlet pipe at the right end of the water tank, two nozzles fixed at the bottom of the water outlet pipe, two sets of moving blocks at the bottom of the frame, a support plate fixed at the bottom of each set of moving blocks, a set of lifting rods hinged to the bottom of each support plate, a cleaning block hinged to the bottom of each set of lifting rods, a front-back moving rod rotatably connected between the left and right profile frames, a sprocket fixed to the outside of each front-back moving rod, and a front-back moving chain meshing with the outside of each sprocket.

[0006] Preferably, a control cabinet is fixed to the top of the frame, and a controller and a battery are installed inside the control cabinet. A camera is fixed to the bottom of the frame, a solar panel is fixed to the rear end of the control cabinet, and a battery panel to be cleaned is also provided at the bottom of the frame. An active motor is fixed to the inner side of each profile frame on the right end, and each active motor is rotatably connected to the active wheel at one end of it.

[0007] Preferably, a water pump is also fixed to the top of the frame, the water pump is fixedly connected to the water tank through a pipe, a water supply pipe is fixed to the right end of the water pump, the water supply pipe is fixedly connected to the water outlet pipe at its bottom, and a wiper motor is fixed to the right side of each profile frame at the right end through a profile, and each wiper motor is rotatably connected to the wiper at one end.

[0008] Preferably, each profile frame on the left end is fixed with a front-to-back moving motor, each front-to-back moving motor is rotatably connected to a front-to-back moving rod at one end, the top of each front-to-back moving chain is fixedly connected to two moving blocks at one end via a connecting block, each moving block is slidably connected with a front-to-back moving rail, and the top of each front-to-back moving rail is fixedly connected to the frame.

[0009] Preferably, each of the profile frames is fixed with an adapter rod at its bottom, each adapter rod is fixedly connected to the positioning plate of the follower wheel on its inner side, each follower wheel is fixed with a support plate at both its upper and lower ends, each cleaning block is fixed with a cleaning plate at its bottom, each lifting rod is fixed with a hinge block at its top, and two hinge blocks are hinged together by a connecting rod.

[0010] Compared with the prior art, the beneficial effects of this utility model are: This invention uses a drive wheel to rotate, which moves the entire device along the battery panel to be cleaned, thereby cleaning different positions on the battery panel, improving cleaning efficiency, ensuring cleaning accuracy, and guaranteeing cleaning effect. The wiper motor drives the wipers to rotate, which removes dust and impurities from the surface of the battery panel, thus ensuring cleaning effect.

[0011] This invention uses a telescopic lifting rod to raise and lower the cleaning block, allowing the cleaning disc to fit tightly against the battery panel to be cleaned, thus ensuring a good cleaning effect. The cleaning disc is used to scrape away wastewater, and the connecting rod is used to connect two hinged blocks, thus ensuring the stability of the cleaning block. At the same time, the cleaning block allows the entire device to move along the battery panel to be cleaned, thus ensuring the stability of the entire device during movement and cleaning.

[0012] This invention uses a front-to-back moving motor to drive a front-to-back moving rod to rotate, which in turn drives a sprocket to rotate, and then drives a front-to-back moving chain to rotate. This, in conjunction with a connecting block, allows the moving block to move back and forth along the front-to-back moving rail, thus cleaning any position on the surface of the battery panel to be cleaned, ensuring cleaning effectiveness and increasing the cleaning range of the entire device, thereby ensuring cleaning accuracy. Furthermore, the extension and retraction of the adapter rod can move the follower wheel positioning plate, allowing the support plate to support battery panels of different widths to be cleaned, thus increasing the overall usability of the device. Attached Figure Description

[0013] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0014] In the attached diagram: Figure 1 This is a schematic diagram of the overall design of this utility model; Figure 2 This is a schematic diagram of the right end of the entire utility model; Figure 3 This is a schematic diagram of the front and rear moving motor of this utility model; Figure 4 This is a schematic diagram of the bottom of the frame of this utility model; Figure 5 This is a schematic diagram of the bottom of the front and rear moving rod of this utility model; Figure 6 This is a schematic diagram of the bottom of the lifting rod of this utility model; Figure 7 This is a schematic diagram of the inner side of the adapter rod of this utility model; Figure 8 This is a schematic diagram of the connecting block of this utility model.

[0015] In the diagram: 1-Frame; 2-Water tank; 3-Drive motor; 4-Wind wiper; 5-Front and rear moving motor; 6-Lifting rod; 7-Adapter rod; 101-Control cabinet; 102-Solar panel; 103-Frame; 104-Battery panel to be cleaned; 105-Camera; 201-Water supply pipe; 202-Water outlet pipe; 203-Spray nozzle; 204-Water pump; 301-Drive wheel; 401-Wind wiper motor; 501-Front and rear moving rod; 502-Front and rear moving chain; 503-Connecting block; 504-Sprocket; 601-Cleaning block; 602-Connecting rod; 603-Hinge block; 604-Top hinge block; 605-Support plate; 606-Moving block; 607-Front and rear moving rail; 608-Cleaning disc; 701-Follower wheel positioning plate; 702-Follower wheel; 703-Support disc. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0017] Example 1, by Figures 1-2 , Figure 4 , Figure 5 , Figure 8The present invention includes a frame 1 made of alloy material, which supports the entire device. Several profile frames 103, also made of alloy material, are fixed to the bottom of the frame 1 to support the frame 1. Each profile frame 103 has a follower wheel positioning plate 701 on its inner side, which is also made of alloy material and is used to position a follower wheel 702. A follower wheel 702, also made of alloy material, is rotatably connected inside each follower wheel positioning plate 701 and is covered with a layer of rubber material. A main... The drive wheel 301 is made of rubber. By rotating, the drive wheel 301 moves the entire device along the battery panel 104 to be cleaned, thus cleaning different areas of the battery panel 104, improving cleaning efficiency, ensuring cleaning accuracy, and guaranteeing cleaning effect. Each drive wheel 301 has a windshield wiper 4 on its right side. The windshield wiper 4 is made of rubber and has high flexibility to prevent sand and gravel from damaging the battery panel 104. The windshield wiper 4 removes dust and impurities from the surface of the battery panel 104 by rotating. A water tank 2, made of plastic material, is fixed to the top of the frame 1. The water tank 2 is used to hold the cleaning fluid. Clean water is required. A water outlet pipe 202, made of alloy material, is located at the right end of the water tank 2. This pipe supplies clean water to the spray nozzles 203. Two spray nozzles 203 are fixed to the bottom of the water outlet pipe 202. These nozzles spray water onto the battery panel 104 to be cleaned. The water sprayed from the nozzles 203 is in a fan shape, thus increasing the spray range. Two sets of movable blocks 606, also made of alloy material, are located at the bottom of the frame 1. These blocks are used to position the support plate 605. Each set of movable blocks 606 has a support plate 605, also made of alloy material, fixed to its bottom. The support plate 605 is used to position the lifting rod 6. Each support plate 605 has a set of lifting rods 6 hinged to its bottom. These lifting rods 6 are telescopic, allowing the cleaning block 601 to rise and fall, ensuring the cleaning disc 608 is in close contact with the battery panel 104 to be cleaned, thus guaranteeing cleaning effectiveness. Each set of lifting rods 6 has a cleaning block 601 hinged to its bottom. The cleaning block 601 is made of alloy material and ensures the stability of the entire device as it moves along the battery panel 104, thus ensuring the safety of the entire device. A front-to-back moving rod 501 is rotatably connected between the left and right profile frames 103. Each front-to-back moving rod 501 has a sprocket 504 fixed externally, and each sprocket 504 is externally engaged with a front-to-back moving chain 502.The forward and backward moving rod 501 can drive the sprocket 504 to rotate, thereby driving the forward and backward moving chain 502 to rotate.

[0018] Example 2, based on Example 1, combined with... Figure 3 , Figures 6-7As shown, a control cabinet 101 is fixed to the top of the frame 1, which protects the internal controller and battery. The control cabinet 101 houses the controller and battery. A camera 105 is fixed to the bottom of the frame 1, used to monitor dust on the battery panel 104 to be cleaned, thus achieving preliminary inspection. A second camera (not shown) is fixed to the bottom left side of the frame 1, allowing for re-inspection and monitoring of the cleaning process to ensure effectiveness. A solar panel 102 is fixed to the rear end of the control cabinet 101, charging the battery inside the frame 1 and extending the overall lifespan of the device. The bottom of the frame 1 also... A battery panel 104 to be cleaned is provided. An active motor 3 is fixed inside each of the right-end profile frames 103. The active motor 3 drives the active wheel 301 to rotate. Each active motor 3 is rotatably connected to the active wheel 301 at one end. A water pump 204 is also fixed to the top of the frame 1. The water pump 204 draws clean water from the water tank 2 and delivers it to the outlet pipe 202 through the water supply pipe 201, and then sprays it out through the nozzle 203. The water pump 204 is fixedly connected to the water tank 2 through a pipe. A water supply pipe 201, made of alloy material, is fixed to the right end of the water pump 204. The water supply pipe 201 is used to deliver clean water to the outlet pipe 202. The water outlet pipe 202 at its bottom is fixedly connected. A wiper motor 401 is fixed to the right side of each profile frame 103 via a profile. The wiper motor 401 can drive the wiper 4 to rotate, thus ensuring cleaning effect. Each wiper motor 401 is rotatably connected to the wiper 4 at one end. A front-to-back moving motor 5 is fixed to the left side of each profile frame 103 at its left end. The front-to-back moving motor 5 can drive the front-to-back moving rod 501 to rotate. Each front-to-back moving motor 5 is rotatably connected to the front-to-back moving rod 501 at one end. The top of each front-to-back moving chain 502 is fixedly connected to two moving blocks 606 at one end via a connecting block 503. The connecting block 503 is made of alloy material. The connecting block 503 is not fixed to the front and rear moving chains 502. The front and rear moving chains 502 and the connecting block 503 cooperate to allow the moving block 606 to move back and forth along the front and rear moving rails 607, thereby cleaning any position on the surface of the battery panel 104 to be cleaned, thus ensuring the cleaning effect. Each moving block 606 is internally slidably connected to the front and rear moving rails 607, which are made of alloy material. The front and rear moving rails 607 provide a path for the movement of the moving block 606. The top of each front and rear moving rail 607 is fixedly connected to the frame 1. Each profile frame 103 has an adapter rod 7 fixedly fixed at its bottom, and each adapter rod 7 is fixedly connected to the follower wheel positioning plate 701 on its inner side.Each of the following wheels 702 has a support plate 703 fixed at both its upper and lower ends. The support plate 703 is made of alloy material and is covered with a layer of rubber material. The outer diameter of the support plate 703 is much larger than the outer diameter of the following wheel 702. The support plate 703 is used to support the battery panel 104 to be cleaned. Each cleaning block 601 has a cleaning plate 608 fixed at its bottom. The cleaning plate 608 is made of rubber material and is used to scrape off wastewater. Each lifting rod 6 has a hinge block 603 fixed at its top. The hinge block 603 is made of alloy material and is used to position the connecting rod 602. Two hinge blocks 603 are hinged together by the connecting rod 602, which is also made of alloy material. The connecting rod 602 is used to connect the two hinge blocks 603, thereby ensuring the stability of the cleaning block 601. Before using this device, the operator places the entire device on top of the battery panel 104 to be cleaned. At this time, the controller controls the extension of the lifting rod 6. Due to the action of the connecting rod 602 and the hinge block 603, the stability of the entire device during lifting is ensured, thereby causing the frame 1 to rise. When the top surface of the support plate 703 is parallel to the bottom surface of the battery panel 104 to be cleaned, the controller controls the extension of the adapter rod 7, thereby driving the follower wheel positioning plate 701 to move, so that the follower wheel 702 can be aligned with the battery panel 104 to be cleaned. 4. The support plate 703 is in close contact with the bottom surface of the battery panel 104 to be cleaned, ensuring the stability of the entire device. The controller can then detect impurities on the battery panel 104 via the camera 105. If sand or dust is detected on the battery panel 104, the controller activates the wiper motor 401, causing the wipers 4 to rotate and remove the sand and dust. The material of the wipers 4 prevents sand and dust from scraping the battery panel 104. Furthermore, when the camera... When the controller detects that there are impurities on the battery panel 104 that cannot be scraped off, it controls the water pump 204 to work, so that clean water from the water tank 2 is delivered to the outlet pipe 202 through the water supply pipe 201, and then sprayed out through the nozzle 203, thereby spraying clean water onto the battery panel 104 to wet the impurities. At this time, the controller controls the two active motors 3 to work synchronously, thereby driving the active wheel 301 to rotate, thereby moving the entire device to the right, so that the wetted impurities can be removed through the cleaning disc 608. When impurities are scraped off, the controller can control the front and rear moving motor 5 to work based on the required cleaning position detected by the camera 105. This drives the front and rear moving rod 501 to rotate, which in turn drives the sprocket 504 to rotate, which in turn drives the front and rear moving chain 502 to rotate. This allows the connecting block 503 to move back and forth, which in turn drives the moving block 606 to move back and forth, which in turn drives the two cleaning blocks 601 to move back and forth. This allows any position on the battery panel 104 to be cleaned to be cleaned, thus ensuring the accuracy of cleaning and the cleaning effect.

[0019] The working process of this utility model is as follows: Before using this device, the operator places the entire device on top of the battery panel 104 to be cleaned. At this time, the controller controls the extension of the lifting rod 6. Due to the action of the connecting rod 602 and the hinge block 603, the stability of the entire device during lifting is ensured, thereby causing the frame 1 to rise. When the top surface of the support plate 703 is parallel to the bottom surface of the battery panel 104 to be cleaned, the controller controls the extension of the adapter rod 7, thereby driving the follower wheel positioning plate 701 to move, so that the follower wheel 702 can be aligned with the bottom surface of the battery panel 104 to be cleaned. The battery panel 104 to be cleaned is tightly attached, with the top surface of the support plate 703 in close contact with the bottom surface of the battery panel 104, ensuring the stability of the entire device. The controller can then detect impurities on the battery panel 104 via the camera 105. If sand or dust is detected on the battery panel 104, the controller activates the wiper motor 401, causing the wipers 4 to rotate and remove the sand and dust. The material of the wipers 4 prevents sand and dust from scraping the battery panel 104. When the camera 105 detects impurities on the battery panel 104 that cannot be scraped off, the controller controls the water pump 204 to operate, thereby transporting clean water from the water tank 2 to the outlet pipe 202 through the water supply pipe 201, and then spraying it out through the nozzle 203, thus spraying clean water onto the battery panel 104 to wet the impurities. At this time, the controller controls the two active motors 3 to work synchronously, thereby driving the active wheel 301 to rotate, thereby moving the entire device to the right, so that the cleaning disc 608 can clean the impurities. The wetted impurities are scraped off. At this time, the controller can control the front and rear moving motor 5 to work based on the required cleaning position detected by the camera 105, thereby driving the front and rear moving rod 501 to rotate, thereby driving the sprocket 504 to rotate, thereby driving the front and rear moving chain 502 to rotate, so that the connecting block 503 can move back and forth, thereby driving the moving block 606 to move back and forth, thereby driving the two cleaning blocks 601 to move back and forth, so that any position on the battery panel 104 to be cleaned can be cleaned, thereby ensuring the accuracy of cleaning and ensuring the cleaning effect.

[0020] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A solar panel automatic detection cleaning device, characterized in that: The system includes a frame (1), with several profile frames (103) fixed at the bottom. Each profile frame (103) has a follower wheel positioning plate (701) on its inner side, and a follower wheel (702) is rotatably connected inside each follower wheel positioning plate (701). Each profile frame (103) has a drive wheel (301) on its right side, and a wiper (4) is provided on the right side of each drive wheel (301). A water tank (2) is fixed at the top of the frame (1), and a water outlet pipe (202) is provided at the right end of the water tank (2). Two water outlet pipes (202) are fixed at the bottom of the water outlet pipe (202). Each nozzle (203) has two sets of movable blocks (606) at the bottom of the frame (1). Each set of movable blocks (606) has a support plate (605) fixed at the bottom. Each support plate (605) has a set of lifting rods (6) hinged at the bottom. Each set of lifting rods (6) has a cleaning block (601) hinged at the bottom. The left and right profile frames (103) are rotatably connected by front and rear moving rods (501). Each front and rear moving rod (501) has a sprocket (504) fixed to the outside. Each sprocket (504) has a front and rear moving chain (502) meshed with the outside.

2. The apparatus of claim 1, wherein: A control cabinet (101) is fixed on the top of the frame (1). The control cabinet (101) contains a controller and a battery. A camera (105) is fixed on the bottom of the frame (1). A solar panel (102) is fixed on the rear end of the control cabinet (101). A battery panel (104) to be cleaned is also provided on the bottom of the frame (1). An active motor (3) is fixed on the inner side of each profile frame (103) on the right end. Each active motor (3) is rotatably connected to the active wheel (301) at one end of it.

3. The apparatus of claim 2, wherein: A water pump (204) is fixed on the top of the frame (1). The water pump (204) is fixedly connected to the water tank (2) through a pipe. A water supply pipe (201) is fixed on the right end of the water pump (204). The water supply pipe (201) is fixedly connected to the water outlet pipe (202) at its bottom. A wiper motor (401) is fixed on the right side of each profile frame (103) through a profile. Each wiper motor (401) is rotatably connected to the wiper (4) at one end.

4. The apparatus of claim 3, wherein: Each profile frame (103) on the left end is fixed with a front-to-back moving motor (5). Each front-to-back moving motor (5) is rotatably connected to the front-to-back moving rod (501) at one end. The top of each front-to-back moving chain (502) is fixedly connected to two moving blocks (606) at one end through a connecting block (503). Each moving block (606) is slidably connected with a front-to-back moving rail (607) inside. The top of each front-to-back moving rail (607) is fixedly connected to the frame (1).

5. The apparatus of claim 4, wherein: Each profile frame (103) has an adapter rod (7) fixed at its bottom. Each adapter rod (7) is fixedly connected to the follower wheel positioning plate (701) on its inner side. Each follower wheel (702) has a support plate (703) fixed at both its upper and lower ends. Each cleaning block (601) has a cleaning plate (608) fixed at its bottom. Each lifting rod (6) has a hinge block (603) fixed at its top. The two hinge blocks (603) are hinged together by a connecting rod (602).