Battery piece whole piece mechanism
By using a cylinder and holding assembly driven by a vacuum generator, the arrangement of the solar cells in the basket is automatically adjusted, solving the abnormal problem caused by the unevenness of the solar cells, improving production efficiency and reducing labor costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TONGWEI SOLAR ENERGY (CHENGDU) CO LID
- Filing Date
- 2025-07-15
- Publication Date
- 2026-07-31
AI Technical Summary
During the production of solar cells, the cells may become misaligned due to shaking in the basket, causing blockage alarms and inaccurate AOI detection when the automated equipment picks up the cells, thus increasing the defect rate and reducing product quality.
The cylinder and holding assembly are driven by a vacuum generator. The airflow generated by the vacuum generator controls the piston rod to extend or retract, which drives the holding assembly to contact the battery cells, thus achieving automated and neat arrangement.
It enables automatic adjustment and neat arrangement of solar cells in the basket, reduces manual intervention, improves production efficiency, reduces labor costs, and avoids problems with automated cell picking and inspection.
Smart Images

Figure CN224583610U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery cell manufacturing technology, and more specifically, to a battery cell assembly mechanism. Background Technology
[0002] During the production of solar cells, the cells are typically placed in specially designed baskets and circulated between different production stages. In practice, the baskets are inevitably subjected to shaking during transportation, causing the cells inside to become misaligned, and some cells may even protrude outside the basket.
[0003] This unevenness can cause a series of problems. For example, when automated equipment removes solar cells, the misalignment of the cells can easily trigger a blockage alarm; another example is that AOI (Automated Optical Inspection) systems may fail to accurately identify complete solar cells, leading to defective products flowing into subsequent processes. These anomalies not only affect production efficiency but can also increase the defect rate and reduce product quality.
[0004] In related technologies, current solutions mainly rely on careful handling of the solar cells during manual loading to prevent them from protruding. However, the inventors have found that the above solutions have obvious drawbacks: manual operation is inefficient, labor-intensive, and costly, and it is still difficult to completely avoid the problem of uneven solar cells. Utility Model Content
[0005] The purpose of this utility model is to provide a battery cell assembly mechanism that can automatically adjust the battery cells in the basket, so that the battery cells in the basket are arranged neatly, while reducing manual intervention, improving production efficiency and reducing labor costs.
[0006] The embodiments of this utility model can be implemented as follows: In a first aspect, this utility model provides a battery cell assembly mechanism, comprising: Vacuum generator; A cylinder includes a cylinder body and a piston rod. The inner cavity of the cylinder body is connected to a vacuum generator, and the piston rod is slidably connected to the cylinder body and is used to extend into or out of the cylinder body under the action of the vacuum generator. The abutting component is connected to the piston rod and is used to abut against multiple battery cells when the piston rod extends out of the cylinder, so that the multiple battery cells are neatly arranged.
[0007] In an optional embodiment, the abutment assembly includes a connecting plate and a baffle; wherein one side of the connecting plate is connected to the piston rod and the other side is connected to the baffle, and the baffle is used to abut against multiple battery cells.
[0008] In an optional implementation, the number of baffles is at least two, and the at least two baffles are spaced apart.
[0009] In an optional embodiment, the baffle has a buffer layer on one side for supporting multiple battery cells.
[0010] In an optional implementation, the buffer layer is made of rubber or silicone.
[0011] In an optional embodiment, the cell assembly mechanism further includes a first fastener and a second fastener; wherein the connecting plate is connected to the piston rod via the first fastener, and the baffle is connected to the connecting plate via the second fastener.
[0012] In an optional embodiment, the cell assembly mechanism also includes an air pipe, through which the vacuum generator is connected to the inner cavity of the cylinder.
[0013] In an optional implementation, the number of cylinders is at least two, and each cylinder is connected to a vacuum generator; the supporting components correspond one-to-one with the cylinders.
[0014] In an optional embodiment, the cell assembly mechanism also includes a mounting base, on which the vacuum generator and cylinder are both mounted.
[0015] In an optional embodiment, the cell assembly mechanism further includes a third fastener, through which the cylinder is connected to the mounting base.
[0016] The beneficial effects of the battery cell assembly mechanism provided in this embodiment of the invention include: This invention provides a battery cell assembly, including a vacuum generator, a cylinder, and a holding assembly. The cylinder includes a cylinder body and a piston rod, with the inner cavity of the cylinder body communicating with the vacuum generator, and the piston rod slidably connected to the cylinder body. The piston rod is used to extend into or out of the cylinder body under the action of the vacuum generator. It is understood that the movement of the piston rod is determined by the airflow generated by the vacuum generator. Based on the above, the holding assembly is connected to the piston rod and is used to hold multiple battery cells together when the piston rod extends out of the cylinder body, thus arranging the battery cells neatly. Based on the above configuration, this invention provides a battery cell assembly mechanism that achieves automatic adjustment of battery cells in a basket. On the one hand, it ensures that the battery cells in the basket are arranged neatly, avoiding problems during subsequent automated cell removal and inspection; on the other hand, it reduces manual intervention, improves production efficiency, and reduces labor costs. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of the battery cell assembly provided in this embodiment; Figure 2 This is a schematic diagram of the cell assembly mechanism provided in this embodiment before cell assembly; Figure 3 This is a schematic diagram of the assembled battery cell mechanism provided in this embodiment.
[0019] Icons: 10-Battery cell assembly mechanism; 30-Battery cell; 50-Flower basket; 100-Vacuum generator; 200-Air pipe; 300-Cylinder; 310-Cylinder body; 330-Piston rod; 500-Supporting assembly; 510-Connecting plate; 530-Baffle; 531-Buffer layer; 700-Fixing seat. Detailed Implementation
[0020] In related technologies, manual loading is used, requiring operators to be extremely careful to prevent the solar cells from protruding. However, this method still suffers from low efficiency, high labor intensity, and high cost, and it is difficult to completely guarantee the neatness of the solar cells.
[0021] To address the aforementioned problems, this utility model provides a battery cell assembling mechanism, applied in the field of battery cell production technology, for automatically arranging battery cells in a basket to ensure neat alignment. This solves various abnormalities caused by uneven battery cells, reduces manual intervention, improves production efficiency, and lowers labor costs.
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0025] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0026] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0027] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.
[0028] The following describes in detail the overall structure, working principle, and technical effects of the battery cell assembly mechanism provided by this utility model through embodiments and in conjunction with the accompanying drawings.
[0029] Please see Figures 1 to 3 This utility model provides a battery cell 30, relating to the field of battery cell 30 production technology. It can automatically arrange the battery cells 30 in the basket 50, making them neatly arranged. This solves various abnormal problems caused by uneven battery cells 30, reduces manual intervention, improves production efficiency, and lowers labor costs. Figure 1 As shown, the battery cell 30 includes a vacuum generator 100, a cylinder 300, and a holding assembly 500.
[0030] The cylinder 300 includes a cylinder body 310 and a piston rod 330, with the inner cavity of the cylinder body 310 communicating with the vacuum generator 100, and the piston rod 330 slidably connected to the cylinder body 310. The piston rod 330 is used to extend into or out of the cylinder body 310 under the action of the vacuum generator 100. It is understood that the movement of the piston rod 330 is determined by the airflow generated by the vacuum generator 100. Based on the above, a supporting assembly 500 is connected to the piston rod 330 and is used to support multiple battery cells 30 when the piston rod 330 extends out of the cylinder body 310, thereby arranging the multiple battery cells 30 neatly.
[0031] In practical applications, before the flower basket 50 carrying the battery cell 30 enters the automated equipment, such as... Figure 2 As shown, the battery cells 30 are not neatly arranged due to vibration during transportation. At this time, the battery cell aligning mechanism 10 provided by this utility model begins to align the cells. That is, the vacuum generator 100 starts working, generating positive pressure, and pushing the piston rod 330 to extend. As the piston rod 330 extends, the holding assembly 500 contacts the battery cells 30 and pushes the battery cells 30 to align them neatly, specifically as follows: Figure 3 As shown. After the entire assembly is completed, the vacuum generator 100 switches to negative pressure, pulling the piston rod 330 back and holding the assembly 500 away from the battery cell 30. At this time, the battery cells 30 in the basket 50 are neatly arranged and can smoothly enter the subsequent process.
[0032] Based on the above settings, that is, to explain, this utility model provides a battery cell assembly mechanism 10, which realizes automatic adjustment of the battery cells 30 in the basket 50. On the one hand, it makes the battery cells 30 in the basket 50 neatly arranged, avoiding problems during subsequent automated cell picking and testing; on the other hand, it reduces manual intervention, improves production efficiency, and reduces labor costs.
[0033] Please refer to it again. Figure 1 The cell assembly mechanism 10 also includes a mounting base 700, on which both the vacuum generator 100 and the cylinder 300 are mounted. It is understood that centrally mounting the vacuum generator 100 and the cylinder 300 on the mounting base 700 facilitates overall handling and transfer, improving efficiency. To further enhance the stability and reliability of the entire mechanism, the cell assembly mechanism 10 also includes a third fastener. The cylinder body 310 is connected to the mounting base 700 via the third fastener to ensure that the cylinder 300 does not shift during operation.
[0034] Furthermore, to improve the overall efficiency of the battery cell assembling mechanism 10 provided by this utility model, the number of cylinders 300 is at least two, and each cylinder 300 is connected to the vacuum generator 100 to facilitate the arrangement of battery cells 30 in multiple baskets 50. Correspondingly, the supporting components 500 correspond one-to-one with the cylinders 300, ensuring that the action of each cylinder 300 can accurately act on the battery cell 30 in the corresponding basket 50. It should be noted that the one-to-one correspondence here refers to a one-to-one correspondence in position and quantity, that is, each cylinder 300 corresponds to one supporting component 500.
[0035] During operation, when the piston rod 330 needs to be extended, the vacuum generator 100 generates positive pressure, pushing airflow into the inner cavity of the cylinder 300; conversely, when the piston rod 330 needs to be retracted, the vacuum generator 100 switches to negative pressure, drawing airflow out of the inner cavity of the cylinder 300. In this way, the vacuum generator 100 can efficiently control the coordinated action of multiple cylinders 300, ensuring a fast and precise process. Specifically, the number of cylinders 300 can be flexibly set according to the actual application scenario; it can be one, two, three, or even more.
[0036] In an optional embodiment, the cell assembly mechanism 10 further includes an air pipe 200, through which the vacuum generator 100 is connected to the inner cavity of the cylinder 310. It is understood that, on the one hand, the air pipe 200 can efficiently transmit the airflow generated by the vacuum generator 100 to the inner cavity of the cylinder 300, preventing leakage or attenuation of the airflow during transmission, thereby ensuring the stability of the cylinder 300's operation; on the other hand, the air pipe 200 has a certain degree of flexibility and plasticity, allowing it to be bent or its direction adjusted according to the actual equipment layout.
[0037] In particular, in multi-cylinder 300 applications, the air pipe 200 can connect each cylinder 300 to the vacuum generator 100, ensuring that the vacuum generator 100 can control the operation of multiple cylinders 300 simultaneously or independently. For example, when it is necessary to process the battery cells 30 in multiple flower baskets 50 as a whole, the air pipe 200 can distribute the airflow of the vacuum generator 100 to each cylinder 300, achieving synchronous or step-by-step operation.
[0038] Please refer to it again. Figures 1 to 3 In the embodiments provided by this utility model, the supporting assembly 500 includes a connecting plate 510 and a baffle 530. One side of the connecting plate 510 is connected to the piston rod 330, and the other side is connected to the baffle 530. That is, the connecting plate 510 connects the piston rod 330 and the baffle 530 together, ensuring a stable connection between the two and transmitting the movement of the piston rod 330. The baffle 530 is used to support multiple battery cells 30, ensuring the consistency of the multiple battery cells 30 when arranged, and improving the overall quality of the product.
[0039] In some embodiments, there is one baffle 530, whose projection on a preset plane (i.e., a plane perpendicular to the extension and retraction direction of the piston rod 330) completely covers all the battery cells 30, ensuring that all the battery cells 30 can be held by the baffle 530, achieving a neat overall arrangement. In other embodiments, there are at least two baffles 530, which are spaced apart to hold the battery cells 30 from different positions, ensuring the consistency and neatness of the battery cell arrangement. Furthermore, it is understood that, depending on the spacing, at least two baffles 530 can also arrange at least one battery cell 30 under the action of the same cylinder 300.
[0040] Furthermore, the cell assembly mechanism 10 also includes a first fastener and a second fastener. The connecting plate 510 is connected to the piston rod 330 via the first fastener, ensuring that the connecting plate 510 can move smoothly with the piston rod 330 during the operation of the cylinder 300, without loosening or falling off. The baffle 530 is connected to the connecting plate 510 via the second fastener, ensuring that it accurately holds the cell 30 during the assembly process, preventing cell failure due to unstable connection.
[0041] In the foregoing embodiments, the specific selection of the first, second, and third fasteners depends on factors such as the connection strength requirements, environmental conditions, and whether frequent disassembly is required in the actual application. For example, the first fastener can be a combination of bolts and nuts to achieve a secure connection between the connecting plate 510 and the piston rod 330. To further improve the stability of the connection, a washer can be added to the first fastener to distribute pressure and prevent loosening or damage due to excessive local stress. Similarly, the second and third fasteners can also be a combination of bolts, nuts, and washers, and their specific principles are similar to those of the first fastener, which will not be elaborated here.
[0042] Furthermore, to prevent scratches, cracks, or other mechanical damage to the surface of the battery cells 30 caused by direct hard contact, the baffle 530 has a buffer layer 531 on one side that supports multiple battery cells 30 to ensure product quality and yield. Optionally, the buffer layer 531 is made of rubber or silicone. It is understood that rubber or silicone has a certain degree of flexibility and elasticity, effectively absorbing impact and reducing the risk of damage from rigid contact.
[0043] In summary, the utility model provides a battery cell 30, including a vacuum generator 100, a cylinder 300, and a holding assembly 500. The cylinder 300 includes a cylinder body 310 and a piston rod 330, with the inner cavity of the cylinder body 310 communicating with the vacuum generator 100, and the piston rod 330 slidably connected to the cylinder body 310. Furthermore, the piston rod 330 is used to extend into or out of the cylinder body 310 under the action of the vacuum generator 100. It is understood that the movement of the piston rod 330 is determined by the airflow generated by the vacuum generator 100. Based on the above, the holding assembly 500 is connected to the piston rod 330 and is used to hold multiple battery cells 30 together when the piston rod 330 extends out of the cylinder body 310, thereby arranging the multiple battery cells 30 neatly. Based on the above settings, that is, to explain, this utility model provides a battery cell assembly mechanism 10, which realizes automatic adjustment of the battery cells 30 in the basket 50. On the one hand, it makes the battery cells 30 in the basket 50 neatly arranged, avoiding problems during subsequent automated cell picking and testing; on the other hand, it reduces manual intervention, improves production efficiency, and reduces labor costs.
[0044] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.
Claims
1. A battery cell assembly mechanism (10), characterized in that, include: Vacuum generator (100); A cylinder (300) includes a cylinder body (310) and a piston rod (330). The inner cavity of the cylinder body (310) is connected to the vacuum generator (100). The piston rod (330) is slidably connected to the cylinder body (310) and is used to extend into or out of the cylinder body (310) under the action of the vacuum generator (100). A retaining assembly (500) is connected to the piston rod (330) and is used to retain a plurality of battery cells (30) when the piston rod (330) extends out of the cylinder (310), so that the plurality of battery cells (30) are neatly arranged.
2. The cell assembly mechanism (10) according to claim 1, characterized in that, The abutment assembly (500) includes a connecting plate (510) and a baffle (530); wherein one side of the connecting plate (510) is connected to the piston rod (330) and the other side is connected to the baffle (530), and the baffle (530) is used to abut the plurality of battery cells (30).
3. The cell assembly mechanism (10) according to claim 2, characterized in that, The number of the baffles (530) is at least two, and the at least two baffles (530) are arranged at intervals.
4. The cell assembly mechanism (10) according to claim 2, characterized in that, The baffle (530) has a buffer layer (531) on one side for supporting the plurality of battery cells (30).
5. The cell assembly mechanism (10) according to claim 4, characterized in that, The buffer layer (531) is made of rubber or silicone.
6. The cell assembly mechanism (10) according to claim 2, characterized in that, The battery cell assembly mechanism (10) further includes a first fastener and a second fastener; wherein the connecting plate (510) is connected to the piston rod (330) through the first fastener, and the baffle (530) is connected to the connecting plate (510) through the second fastener.
7. The cell assembly mechanism (10) according to any one of claims 1 to 6, characterized in that, The battery cell assembly mechanism (10) also includes an air pipe (200), through which the vacuum generator (100) is connected to the inner cavity of the cylinder (310).
8. The cell assembly mechanism (10) according to any one of claims 1 to 6, characterized in that, The number of cylinders (300) is at least two, and each cylinder (300) is connected to the vacuum generator (100); the supporting assembly (500) corresponds to each cylinder (300).
9. The cell assembly mechanism (10) according to any one of claims 1 to 6, characterized in that, The battery cell assembly mechanism (10) also includes a mounting base (700), on which the vacuum generator (100) and the cylinder (300) are both mounted.
10. The cell assembly mechanism (10) according to claim 9, characterized in that, The battery cell assembly mechanism (10) also includes a third fastener, through which the cylinder (310) is connected to the mounting base (700).