A novel suction cup structure
By setting a purge hole and an extension on the suction cup body, combined with a vacuum generator and a gas storage tank, the problem of incomplete removal of debris from the suction cup is solved, enabling close-range purge, reducing the production cost of solar cells and improving the yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENGDIAN GRP DMEGC MAGNETICS CO LTD
- Filing Date
- 2025-08-08
- Publication Date
- 2026-07-31
AI Technical Summary
Existing suction cups are prone to static electricity during the high-temperature process of solar cells, which causes debris to adhere to them. Manual cleaning is difficult, and additional blowing equipment increases costs and does not completely remove debris.
A purge hole is provided on the suction cup body to remove debris by close-range purge. Combined with a vacuum generator and a gas storage tank, negative pressure suction and gas purging are achieved. An extension and suction groove are added to improve the contact area and stability.
It achieves efficient removal of debris, reduces production costs, and improves production efficiency and yield.
Smart Images

Figure CN224583709U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of suction cup technology, specifically relating to a novel suction cup structure. Background Technology
[0002] In the high-temperature process of solar cell manufacturing, the suction cups are prone to static electricity, causing debris to adhere to the suction cups. These debris require manual cleaning. If not cleaned, it can lead to microcracks or secondary debris, affecting the yield and breakage rate.
[0003] Although suction cup blowing functions are now widely used in high-temperature automated equipment for solar cells, significantly reducing debris on the suction cups, the additional blowing equipment increases the production cost of solar cells. Furthermore, due to the distance between the blowing equipment and the suction cups, some debris still cannot be removed, requiring manual cleaning. Utility Model Content
[0004] The purpose of this invention is to provide a novel suction cup structure to solve the problems mentioned in the background section. The novel suction cup structure provided by this invention has the characteristic of effectively removing debris from the suction cup by using close-range blowing.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a novel suction cup structure, comprising a suction cup body, a first air groove and a second air groove respectively provided on one side of the suction cup body, and a plurality of blowing holes communicating with the second air groove on the same side of the suction cup body, and a plurality of suction holes penetrating to the other side of the suction cup body provided inside the first air groove.
[0006] In order to generate negative pressure at the suction hole to suck up the silicon wafer, the connecting end of the first air groove is further connected to the vacuum generator through the first connecting pipe.
[0007] In order to blow air through the blowhole to remove debris from the adjacent suction cup body, the connecting end of the second air groove is further connected to the air storage tank through the second connecting pipe.
[0008] To increase the contact area with the silicon wafer and ensure the stability of the suction, the suction cup body is further provided with several extensions.
[0009] In this invention, the second air groove extends into the interior of the extension portion.
[0010] Furthermore, in this utility model, a second cover is connected to the second air groove, and a purge hole is provided on the second cover.
[0011] Furthermore, in this invention, a first cap is connected to the first air groove.
[0012] In order to increase the suction area of the silicon wafer, make the silicon wafer more uniformly stressed, and ensure the stability of suction, a suction groove corresponding to the suction hole is provided on the other side of the suction cup body, and the suction groove extends to the extension.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This invention features a blowhole on the suction cup body, located on the side opposite to the suction hole. After one suction action is completed, air can be blown through the blowhole to clean the suction surface of the adjacent suction cup body, removing the debris adsorbed thereon. Compared to the prior art method of removing debris through additional blowing equipment, this invention enables close-range blowing, ensuring not only the removal effect of debris but also reducing the production cost of solar cells. Attached Figure Description
[0015] Figure 1 This is an exploded view of the structure of this utility model.
[0016] Figure 2 This is a schematic diagram of the structure of side A of the suction cup body of this utility model.
[0017] Figure 3 This is a schematic diagram of the structure of side B of the suction cup body of this utility model.
[0018] In the figure: 1. First cover; 2. First air groove; 3. Suction cup body; 31. Extension; 4. Second air groove; 5. Blow hole; 6. Second cover; 7. Suction hole; 8. Suction groove. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Example 1
[0021] Please see Figures 1-3This utility model provides the following technical solution: A novel suction cup structure, including a suction cup body 3, a first air groove 2 and a second air groove 4 respectively provided on the A surface of the suction cup body 3, a first cover 1 connected to the first air groove 2, a plurality of blow holes 5 communicating with the second air groove 4 provided on the A surface of the suction cup body 3, a plurality of suction holes 7 penetrating to the B surface of the suction cup body 3 provided inside the first air groove 2, the connecting end of the first air groove 2 is connected to a vacuum generator through a first connecting pipe, so that negative pressure is generated at the suction holes 7 to suck up the silicon wafer, the connecting end of the second air groove 4 is connected to an air storage tank through a second connecting pipe, the air storage tank is filled with air by an external air compressor to maintain the air pressure in the tank, and solenoid valves are respectively installed on the first connecting pipe and the second connecting pipe, so that air is blown at the blow holes 5 to blow away the debris on the adjacent suction cup body 3.
[0022] By adopting the above technical solution, this utility model provides a blowing hole 5 on the suction cup body 3, and the blowing hole 5 is located on the side opposite to the suction hole 7. After completing one suction action, air can be blown through the blowing hole 5 to clean the suction surface (B side) of the adjacent suction cup body 3, and remove the debris adsorbed on it. Compared with the prior art of removing debris by using an additional blowing device, this utility model can achieve close-range blowing, which not only ensures the removal effect of debris, but also reduces the production cost of solar cells.
[0023] Specifically, the suction cup body 3 has three extensions 31.
[0024] By adopting the above technical solution, the contact area with the silicon wafer is increased, ensuring the stability of absorption.
[0025] Example 2
[0026] The difference between this embodiment and embodiment 1 is that, specifically, the second air groove 4 extends into the interior of the extension 31, the second air groove 4 is connected to the second cover 6, and the purge hole 5 is disposed on the second cover 6.
[0027] By adopting the above technical solution, the blowing hole 5 is positioned at the middle of the adjacent suction cup body 3, ensuring the cleaning effect of blowing away debris.
[0028] Example 3
[0029] The difference between this embodiment and embodiment 1 is that, specifically, the suction cup body 3 has a suction groove 8 on surface B corresponding to the suction hole 7, and the suction groove 8 extends to the extension portion 31.
[0030] By adopting the above technical solution, the absorption area of the silicon wafer is increased, making the silicon wafer more uniformly stressed and ensuring the stability of absorption.
[0031] In summary, this invention provides a blowing hole 5 on the suction cup body 3, and the blowing hole 5 is located on the side opposite to the suction hole 7. After completing one suction action, air can be blown through the blowing hole 5 to clean the suction surface of the adjacent suction cup body 3, removing the debris adsorbed thereon. Compared with the prior art method of removing debris by using an additional blowing device, this invention can achieve close-range blowing, which not only ensures the removal effect of debris, but also reduces the production cost of solar cells.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A novel suction cup structure, characterized in that: The suction cup body includes a first air groove and a second air groove on one side of the suction cup body, and a number of blowing holes communicating with the second air groove are provided on the same side of the suction cup body. The first air groove has a number of suction holes that penetrate to the other side of the suction cup body.
2. A novel suction cup structure according to claim 1, characterized in that: The first gas tank is connected to the vacuum generator via a first connecting pipe.
3. A novel suction cup structure according to claim 1, characterized in that: The second gas tank is connected to the gas storage tank via a second connecting pipe.
4. The novel suction cup structure according to claim 1, characterized in that: The suction cup body has several extensions.
5. The novel suction cup structure according to claim 4, characterized in that: The second air groove extends into the interior of the extension.
6. A novel suction cup structure according to claim 5, characterized in that: A second cover is connected to the second air trough, and a purge hole is provided on the second cover.
7. The novel suction cup structure according to claim 1, characterized in that: A first cover is connected to the first air trough.
8. A novel suction cup structure according to claim 4, characterized in that: The other side of the suction cup body is provided with a suction groove corresponding to the suction hole, and the suction groove extends to the extension.