Anti-caking self-cleaning type full-automatic tea rolling machine

Abstract

This utility model discloses a fully automatic tea rolling machine with anti-caking and self-cleaning properties, relating to the technical field of tea rolling machines. It includes a support platform with a stainless steel rolling disc on it. A stainless steel rolling drum is mounted on the stainless steel rolling disc, and a rotating crank is fixedly installed on the stainless steel rolling drum. The rotating crank is rotatably mounted on the support platform. The stainless steel rolling drum is equipped with a scraping mechanism for cleaning. In this invention, the scraping mechanism operates automatically through the meshing transmission of a servo motor, a rotating shaft, gears, and a rotating ring. This allows the scraping plate to scrape away tea juice and broken leaves adhering to the drum wall in real time during rotation, preventing long-term adhesion and hardening of tea residue. Simultaneously, the insertion rod, rotating with the scraping plate, continuously inserts into the tea pile, cutting and breaking up easily clumped tea clumps, disrupting the sticky bond of the tea juice. Thus, while performing tea rolling, it simultaneously achieves self-cleaning and anti-caking effects, improving rolling efficiency and tea processing quality.

Description

Technical Field

[0001] This utility model relates to the technical field of tea rolling machines, and in particular to a fully automatic tea rolling machine with anti-caking and self-cleaning properties. Background Technology

[0002] Tea rolling machines are key pieces of equipment in the tea processing industry. Through rolling, they break down tea cells and release tea juice, laying the foundation for subsequent fermentation and drying processes. However, traditional tea rolling machines commonly suffer from problems such as tea accumulating on the inner wall of the rolling drum and tea leaves clumping together, affecting rolling efficiency and tea quality.

[0003] Our factory has been processing tea for many years, using traditional tea rolling machines. However, the problems have become increasingly apparent over time. During rolling, the tea juice keeps sticking to the walls of the drum, eventually forming hard clumps that are extremely difficult to clean. We have to stop production each time and have the workers scrape it off bit by bit, which is both time-consuming and increases labor costs. What's even more troublesome is that the tea leaves tend to clump together while being rolled in the drum, especially along the sides, resulting in uneven rolling and inconsistent tea quality. We've received feedback from customers several times, and we haven't found a good solution yet. This is definitely affecting our production schedule and product reputation. Utility Model Content

[0004] Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a fully automatic tea rolling machine with anti-caking and self-cleaning features, which solves the technical problem that traditional tea rolling machines commonly suffer from tea accumulating on the inner wall of the rolling drum and tea clumping during long-term use.

[0006] Technical solution

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A fully automatic tea kneading machine with anti-caking and self-cleaning features includes a support platform, a stainless steel kneading disc on the support platform, a stainless steel kneading barrel on the stainless steel kneading disc, a rotating crank fixedly installed on the stainless steel kneading barrel, the rotating crank being rotatably mounted on the support platform, and a scraping mechanism for cleaning on the stainless steel kneading barrel.

[0009] Preferably, the scraping mechanism includes a rotating ring with an installation groove at its lower end. The rotating ring is fitted onto the upper end of the stainless steel kneading drum through the installation groove. A scraping rubber plate is fixedly installed on the rotating ring and adheres to the inner wall of the stainless steel kneading drum. A rod is fixedly installed on the scraping rubber plate.

[0010] Preferably, a servo motor is fixedly mounted on the rotating crank, a rotating shaft is fixedly mounted on the servo motor via an output shaft, a gear is fixedly mounted on the rotating shaft, and the surface of the rotating ring is provided with tooth grooves, the gear meshing with the tooth grooves on the circumferential surface of the rotating ring.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] In this invention, a scraping mechanism consisting of a rotating ring, a scraping plate, and an insert rod is installed on a stainless steel kneading barrel. The automatic operation of the scraping mechanism is achieved through the meshing transmission of a servo motor, a rotating shaft, gears, and the rotating ring. As the scraping plate rotates, it can scrape away tea juice and broken leaves adhering to the barrel wall in real time, preventing tea residue from hardening due to long-term adhesion. At the same time, the insert rod can continuously insert into the tea pile as the scraping plate rotates, cutting and breaking up easily clumped tea clumps and disrupting the sticky bond of the tea juice. Thus, while realizing the tea kneading operation, it simultaneously achieves self-cleaning and anti-caking effects, improving kneading efficiency and tea processing quality. Attached Figure Description

[0013] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0014] Figure 1 This is a structural diagram of the entire utility model;

[0015] Figure 2 This is a structural diagram of the stainless steel kneading bucket of this utility model;

[0016] Figure 3 This is a structural diagram of the rotating ring of this utility model;

[0017] Figure 4 This is a structural diagram of the rotating crank of this utility model.

[0018] Illustration: 1. Stainless steel kneading drum; 2. Rotating crank; 3. Servo motor; 4. Shaft; 5. Gear; 6. Rotating ring; 7. Mounting groove; 8. Insert rod; 9. Scraping rubber plate; 10. Stainless steel kneading disc; 11. Support platform. Detailed Implementation

[0019] This application provides a fully automatic tea rolling machine with anti-caking and self-cleaning properties, which effectively solves the technical problem that traditional tea rolling machines commonly suffer from tea accumulation on the inner wall of the rolling drum and tea clumping during long-term use.

[0020] Example

[0021] like Figure 1-4As shown, the technical solution in this application embodiment aims to effectively solve the technical problems of tea accumulating on the inner wall of the kneading drum and tea clumping, which are common problems in traditional tea kneading machines during long-term use. The overall idea is as follows:

[0022] To address the problems existing in the prior art, this utility model provides a fully automatic tea kneading machine with anti-caking and self-cleaning properties. Its main structure includes a support platform 11, on which a stainless steel kneading disc 10 is mounted, and a stainless steel kneading barrel 1 is arranged above the stainless steel kneading disc 10.

[0023] A rotating crank 2 is fixedly installed on the outside of the stainless steel kneading drum 1. The rotating crank 2 is rotatably mounted on the support platform 11, providing support and driving basis for the movement of the kneading drum. At the same time, the stainless steel kneading drum 1 is also equipped with a scraping mechanism for cleaning and preventing clumping.

[0024] like Figure 3 As shown, the core component of the scraping mechanism includes a rotating ring 6. The lower end of the rotating ring 6 has a mounting groove 7 that fits the upper end of the stainless steel kneading barrel 1, and the ring is fitted onto the upper end of the stainless steel kneading barrel 1 through this groove 7. A scraping rubber plate 9 is fixedly installed on the inner side of the rotating ring 6, and the scraping rubber plate 9 is in close contact with the inner wall of the stainless steel kneading barrel 1. Furthermore, at least ten insertion rods 8 are fixedly installed on the scraping rubber plate 9. When the scraping mechanism is activated, the rotating ring 6 rotates around the upper end of the stainless steel kneading barrel 1, thereby driving the scraping rubber plate 9 to rotate synchronously. During this process, the scraping rubber plate 9 can directly scrape the inner wall of the stainless steel kneading barrel 1, effectively removing tea juice and broken leaves adhering to the barrel wall, thus preventing tea residue from hardening due to long-term adhesion—the main reason for tea accumulation on the inner wall of traditional kneading barrels. Meanwhile, the insert rod 8 on the scraper plate 9 will continuously "insert" into the tea pile as the scraper rotates: because the tea leaves are subjected to centrifugal force and friction in the kneading barrel, they are prone to sticking to the barrel wall and forming a ring-shaped pile. The rotation of the insert rod 8 can repeatedly cut and break up the tea clumps that are about to clump together, especially the tea leaves that are prone to sticking together due to compression near the barrel wall. This effectively breaks the sticky connection formed by the tea juice and achieves the effect of preventing clumping.

[0025] like Figure 4 As shown, a servo motor 3 is fixedly mounted on the crank 2, and a rotating shaft 4 is connected to the output shaft of the servo motor 3. A gear 5 is fixedly mounted on the end of the rotating shaft 4. Correspondingly, the circumferential surface of the rotating ring 6 is machined with tooth grooves, and the gear 5 meshes with the tooth grooves of the rotating ring 6 to form a transmission structure. When the servo motor 3 starts, its output shaft drives the rotating shaft 4 and the gear 5 to rotate synchronously. Through the meshing action of the gear 5 and the rotating ring 6, the rotating ring 6 is driven to rotate, thereby driving the entire scraping mechanism to operate and realize the functions of automatic cleaning and anti-caking.

[0026] Working principle:

[0027] First, after the equipment is started, the crank 2 is rotated on the support platform 11, which drives the stainless steel kneading barrel 1 to perform kneading operations on the stainless steel kneading disc 10. The tea leaves are subjected to centrifugal force and friction in the stainless steel kneading barrel 1, and gradually stick to the barrel wall to form a ring-shaped accumulation.

[0028] The second step is to start the servo motor 3 on the crank 2 synchronously. The output shaft of the servo motor 3 drives the rotating shaft 4 to rotate, which in turn drives the gear 5 on the rotating shaft 4 to rotate synchronously. Since the gear 5 meshes with the tooth groove on the circumferential surface of the rotating ring 6, the rotation of the gear 5 drives the rotating ring 6 to rotate stably on the upper end of the stainless steel kneading barrel 1 through the mounting groove 7 at the lower end.

[0029] Third, when the rotating ring 6 rotates, it drives the scraping rubber plate 9 fixedly installed on its inner side to rotate synchronously. Because the scraping rubber plate 9 is in contact with the inner wall of the stainless steel kneading barrel 1, it directly scrapes off the tea juice and broken leaves attached to the barrel wall during the rotation process, preventing the tea residue from hardening after long-term adhesion. At the same time, the insertion rod 8 on the scraping rubber plate 9 rotates with the scraping rubber plate 9, continuously "inserting" into the tea pile, repeatedly cutting and breaking up the tea clumps that are about to clump together like a "comb". It is especially effective for tea leaves that are easy to stick together near the barrel wall due to compression, destroying the sticky connection formed by the tea juice and achieving the effect of preventing clumping.

[0030] Through the coordinated operation of the above components, the equipment can automatically clean the barrel wall and prevent tea from clumping while completing the tea rolling operation, achieving fully automatic integrated operation.

[0031] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A fully automatic tea kneading machine with anti-caking and self-cleaning properties, comprising a support platform (11), wherein a stainless steel kneading disc (10) is provided on the support platform (11), and a stainless steel kneading bucket (1) is provided on the stainless steel kneading disc (10). Its features are: A rotating crank (2) is fixedly installed on the stainless steel kneading drum (1). The rotating crank (2) is rotatably installed on the support platform (11). The stainless steel kneading drum (1) is provided with a scraping mechanism for cleaning.

2. The fully automatic tea rolling machine with anti-caking and self-cleaning properties according to claim 1, characterized in that: The scraping mechanism includes a rotating ring (6), with an installation groove (7) at the lower end of the rotating ring (6). The rotating ring (6) is fitted onto the upper end of the stainless steel kneading drum (1) through the installation groove (7). A scraping rubber plate (9) is fixedly installed on the rotating ring (6). The scraping rubber plate (9) is attached to the inner wall of the stainless steel kneading drum (1). An insert rod (8) is fixedly installed on the scraping rubber plate (9).

3. The fully automatic tea rolling machine with anti-caking and self-cleaning properties according to claim 2, characterized in that: The number of the inserts (8) is at least ten.

4. The fully automatic tea rolling machine with anti-caking and self-cleaning properties according to claim 2, characterized in that: A servo motor (3) is fixedly mounted on the crank (2), and a rotating shaft (4) is fixedly mounted on the servo motor (3) via an output shaft. A gear (5) is fixedly mounted on the rotating shaft (4), and the surface of the rotating ring (6) is provided with tooth grooves. The gear (5) meshes with the tooth grooves on the circumferential surface of the rotating ring (6).

5. The fully automatic tea rolling machine with anti-caking and self-cleaning properties according to claim 2, characterized in that: The scraping rubber plate (9) can scrape off the tea juice and broken leaves adhering to the inner wall of the stainless steel kneading barrel (1) when it rotates.

6. The fully automatic tea rolling machine with anti-caking and self-cleaning properties according to claim 2, characterized in that: The insert (8) can cut and break up the tea clumps that are about to clump together when it rotates.

7. The fully automatic tea rolling machine with anti-caking and self-cleaning properties according to claim 4, characterized in that: When the servo motor (3) starts, it drives the rotating shaft (4) and gear (5) to rotate, and drives the rotating ring (6) to rotate through the meshing between the gear (5) and the rotating ring (6).

8. The fully automatic tea rolling machine with anti-caking and self-cleaning properties according to claim 2, characterized in that: When the scraping mechanism rotates, the rotating ring (6) rotates on the stainless steel kneading drum (1), which drives the scraping rubber plate (9) to rotate.

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