A cigarette rejecting and recycling device and a packaging machine
By designing a cigarette rejection and recycling device, and utilizing adjustment components and conveyor belts to achieve automated rejection and orderly arrangement of defective cigarettes, the problem of resource waste in cigarette production is solved, the utilization rate of raw and auxiliary materials is improved, and production costs are reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA TOBACCO GUANGXI IND
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-04
AI Technical Summary
During cigarette production, a large number of qualified cigarettes are discarded along with the cigarettes, resulting in resource waste and increased processing costs. How can we improve the utilization rate of raw materials and reduce the pressure of waste cigarette disposal?
Design a cigarette rejection and recycling device, including a cigarette rejection mechanism, a cigarette holder, and an adjustment mechanism. The defective cigarettes are rejected and arranged in an orderly manner through the cooperation of the adjustment components. The rejection and recycling are automated by using a conveyor belt and a rejection cylinder.
It has achieved automated rejection and recycling of cigarettes, reduced the amount of waste cigarettes generated, improved the utilization rate of raw materials and auxiliary materials, and reduced production costs.
Smart Images

Figure CN224584175U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cigarette production equipment technology, and in particular to a cigarette rejection and recycling device and a packaging machine. Background Technology
[0002] In the cigarette production process, cigarettes are typically pushed into cigarette molds in units of 20 after entering the packaging machine, where they are wrapped with inner lining paper. If any cigarette in the mold is found to be defective, all cigarettes in that mold will be rejected, including a considerable number of qualified cigarettes. Directly scrapping these would result in a huge waste of resources.
[0003] Current methods for handling rejected cigarettes mostly involve collecting them haphazardly and then transporting them for centralized processing. While this method can handle defective cigarettes, it introduces a large number of qualified cigarettes into the process, undoubtedly increasing processing costs. How to sort and recycle the reusable portions of rejected cigarettes to improve the utilization rate of raw materials, reduce the pressure of waste disposal, and ultimately lower production costs has become a pressing technical problem in cigarette production.
[0004] Therefore, it is necessary to design a cigarette rejection and recycling device to solve the above problems. Utility Model Content
[0005] In view of this, in order to overcome the shortcomings of the prior art, this utility model provides a cigarette rejection and recycling device and packaging machine, which effectively solves the problems of high pressure in the disposal of discarded cigarettes and low utilization rate of raw and auxiliary materials in the existing rejection and waste cigarette disposal.
[0006] According to a first aspect of the present invention, a cigarette rejection and recycling device is provided, wherein the cigarette rejection and recycling device includes a cigarette rejection mechanism, a cigarette holder, and an adjustment mechanism. The cigarette rejection mechanism includes a connecting channel and a rejection component. The two ends of the connecting channel face the rejection component and the cigarette holder, respectively. Defective cigarettes rejected by the rejection component enter the cigarette holder through the connecting channel. The adjustment mechanism includes a first adjustment component and a second adjustment component. The cigarette holder is disposed at the top of the first adjustment component, and the second adjustment component is disposed at the end of the first adjustment component. The cigarette holder is positionably disposed at the bottom of the cigarette rejection mechanism through the first adjustment component and the second adjustment component.
[0007] Preferably, the cigarette rejection mechanism includes a conveyor belt and a rejection cylinder. The rejection cylinder and the connecting channel are disposed opposite to each other on both sides of the conveyor belt. The cigarette material is conveyed by the conveyor belt to the space between the rejection cylinder and the connecting channel. The piston rod of the rejection cylinder is provided with a rejection plate at its end. The rejection cylinder rejects defective cigarettes through the rejection plate.
[0008] Preferably, the first adjustment component includes a first drive motor, a first support plate, a first lead screw, a first slider, a first slide rail, and a first nut. The second adjustment component is disposed at the end of the first support plate. The first drive motor, the first lead screw, and the first slide rail are all disposed on the first support plate. The first slider is disposed on the first slide rail. The first nut is disposed on the first lead screw. The first slider and the first nut are disposed at the bottom of the supporting cigarette holder. The first drive motor drives the first lead screw to rotate, and the supporting cigarette holder moves along a first direction through the drive of the first nut.
[0009] Preferably, the second adjustment component includes a driving part and a sliding part, with the driving part and the sliding part respectively connected to both ends of the first support plate; the driving part includes a second drive motor, a second support plate, a second lead screw, and a second nut; the second drive motor and the second lead screw are disposed on the second support plate, and the first end of the first support plate is disposed on the second lead screw via the second nut; the second drive motor drives the second lead screw to rotate, thereby moving the first support plate along a second direction; the sliding part includes a third support plate, a second slide rail, and a second slider; the second slide rail is disposed on the third support plate, and the second end of the first support plate is disposed on the second slide rail via the second slider.
[0010] Preferably, the cigarette rejection and recycling device further includes a support and clamping assembly, which includes a cigarette holder support frame, a clamping cylinder, and a clamping plate. The cigarette holder is mounted on top of the first adjustment assembly via the cigarette holder support frame. The clamping cylinder is located on the side of the cigarette holder support frame and faces the cigarette holder. The clamping cylinder is pushed to move on the cigarette holder support frame via the clamping plate.
[0011] Preferably, the cigarette rejection and recycling device further includes an alarm component, which is disposed on both sides of the cigarette holder opposite to the clamping cylinder.
[0012] Preferably, the cross-sectional area of the connecting channel gradually decreases along the cigarette removal direction.
[0013] Preferably, the cigarette rejection and recycling device further includes a first observation element and a second observation element, which are respectively disposed at both ends of the conveyor belt.
[0014] Preferably, the cigarette rejection and recycling device further includes a clamping switch, which includes a start button and a stop button.
[0015] According to a second aspect of the present invention, a packaging machine is provided, wherein the packaging machine includes the cigarette rejection and recycling device as described above.
[0016] According to the present invention, the cigarette rejection and recycling device, through the cooperation of a cigarette rejection mechanism, a cigarette holder, and an adjustment mechanism, enables the rejection mechanism to remove defective cigarettes. The cigarette holder, driven by a first adjustment component and a second adjustment component, can adjust its position in a first direction and a second direction, thereby connecting with the channel to achieve the collection and orderly arrangement of cigarettes. This cigarette rejection and recycling device has a compact overall structure, is easy to assemble, and can achieve automated rejection and recycling of cigarettes. It allows rejected cigarettes to be arranged in an orderly manner for sorting and reuse, effectively reducing the amount of waste cigarettes, minimizing the waste of raw materials, and saving production costs.
[0017] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 A schematic diagram of the structure of a cigarette rejection and recycling device according to an embodiment of the present invention is shown; Figure 2 A schematic diagram of the structure of the rejection component according to an embodiment of the present invention is shown; Figure 3 A schematic diagram of the structure of a support clamping assembly according to an embodiment of the present invention is shown; Figure 4 A side view of a first adjustment component and a second adjustment component according to an embodiment of the present invention is shown.
[0020] Reference numerals: 1-Conveyor belt; 2-Cigarette mold box; 3-First observation piece; 4-Second observation piece; 5-Removal cylinder; 6-First piston rod; 7-Removal plate; 8-Connecting channel; 9-Second support plate; 10-Second drive motor; 11-Second coupling; 12-Second lead screw; 13-Second nut; 14-Second bearing seat; 15-Third support plate; 16-Second slide rail; 17-Second slider; 18-First support plate; 19-First drive motor; 20-First coupling ; 21-First nut component; 22-First lead screw component; 23-First bearing seat; 24-First slide rail; 25-First slider; 26-Cigarette holder support frame; 27-Clamping cylinder; 28-Second piston rod; 29-Clamping plate; 30-Bearing cigarette holder; 31-Cigarette holder handle; 32-Cigarette to be inspected; 33-Defective cigarette; 34-Sponge pad; 35-Alarm light; 351-Green light; 352-Red light; 353-Buzzer; 36-Clamping switch; 361-Start button; 362-Stop button. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0022] In the description of the embodiments of this application, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0023] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0024] In the description of the embodiments of this application, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0025] According to a first aspect of this utility model, a cigarette rejection and recycling device is provided, such as... Figures 1 to 4 As shown, the cigarette rejection and recycling device is used to reject and recycle unqualified cigarettes. The cigarette rejection and recycling device includes a cigarette rejection mechanism, a cigarette holder 30, and an adjustment mechanism.
[0026] In the following description, reference will be made to Figures 1 to 4 The detailed structure of the cigarette rejection mechanism, the cigarette holder 30, and the adjustment mechanism of the cigarette rejection and recycling device is described in detail. Furthermore, in this embodiment, the produced cigarettes are placed in the cigarette mold box 2.
[0027] like Figure 1 and Figure 2 As shown, in this embodiment, the cigarette rejection mechanism includes a connecting channel 8 and a rejection component. The two ends of the connecting channel 8 face the rejection component and the carrying cigarette holder 30, respectively. Defective cigarettes 33 rejected by the rejection component enter the carrying cigarette holder 30 through the connecting channel 8. The adjustment mechanism may include a first adjustment component and a second adjustment component. The carrying cigarette holder 30 is disposed at the top of the first adjustment component, and the second adjustment component is disposed at the end of the first adjustment component. The carrying cigarette holder 30 is positionably disposed at the bottom of the cigarette rejection mechanism via the first and second adjustment components. The adjustment of the carrying cigarette holder 30 by the first and second adjustment components allows the carrying cigarette holder 30 to be adjusted in a first direction and a second direction. The first direction may be, for example, [missing information - likely a specific direction]. Figure 4 The left and right directions in the middle, the second direction can be, for example, the left and right directions. Figure 4 The vertical direction within the cigarette holder. Because the cigarette holder 30 has a large volume, it can hold a large number of cigarettes. In order to facilitate the arrangement of cigarettes, the holding position is changed according to the different falling positions of the cigarettes, so that the cigarettes can be arranged in an orderly manner within the cigarette holder 30.
[0028] This cigarette rejection and recycling device, through the cooperation of a cigarette rejection mechanism, a cigarette holder 30, and an adjustment mechanism, enables the rejection mechanism to remove defective cigarettes 33. The cigarette holder 30, driven by a first adjustment component and a second adjustment component, can adjust its position in a first and second direction, thereby connecting to the channel 8 to achieve cigarette collection and orderly arrangement. This cigarette rejection and recycling device has a compact overall structure and is easy to assemble. It enables automated rejection and recycling of cigarettes, allowing them to be arranged in an orderly manner for sorting and reuse, effectively reducing waste cigarette generation, minimizing raw material waste, and saving production costs.
[0029] Preferably, such as Figure 1 and Figure 2 As shown, in this embodiment, the cigarette rejection mechanism may include a conveyor belt 1 and a rejection cylinder 5. The rejection cylinder 5 and the connecting channel 8 are disposed opposite to each other on both sides of the conveyor belt 1. The cigarette material (including the cigarettes to be inspected 32 and the defective cigarettes 33 disposed in the cigarette mold box 2) is conveyed to the space between the rejection cylinder 5 and the connecting channel 8 via the conveyor belt 1. The end of the first piston rod 6 of the rejection cylinder 5 is provided with a cigarette rejection plate 7. The rejection cylinder 5 rejects the defective cigarettes 33 through the cigarette rejection plate 7.
[0030] Preferably, such as Figure 1 and Figure 4 As shown, in this embodiment, the first adjustment assembly may include a first drive motor 19, a first support plate 18, a first lead screw 22, a first slider 25, a first slide rail 24, and a first nut 21. The second adjustment assembly is disposed at the end of the first support plate 18, and the second adjustment assembly can drive the first support plate 18 to move along a second direction. The first drive motor 19, the first lead screw 22, and the first slide rail 24 are all disposed on the first support plate 18. The first slider 25 is disposed on the first slide rail 24, and the first nut 21 is disposed on the first lead screw 22. The first nut 21 and the first lead screw 22 cooperate to form a screw-nut motion. The first slider 25 and the first nut 21 are disposed at the bottom of the cigarette holder 30. The first drive motor 19 drives the first lead screw 22 to rotate, and the first nut 21 drives the cigarette holder 30 to move along the first direction. The first drive motor 19 drives the first lead screw 22 to rotate via the first coupling 20. The first lead screw 22 drives the first nut 21 to move along the first direction, and the first nut 21 drives the cigarette holder 30 to move synchronously along the first direction. The first slider 25 and the first slide rail 24 can ensure the stable movement of the cigarette holder 30. The other end of the first lead screw 22 is fixed by the first bearing seat 23.
[0031] Preferably, such as Figure 1 and Figure 4As shown, in this embodiment, the second adjustment component may include a driving part and a sliding part, with the driving part and sliding part respectively connected to both ends of the first support plate 18. Specifically, the driving part may include a second drive motor 10, a second support plate 9, a second lead screw 12, and a second nut 13. The second drive motor 10 and the second lead screw 12 are disposed on the second support plate 9. The first end of the first support plate 18 is disposed on the second lead screw 12 via the second nut 13. The second drive motor 10 drives the second lead screw 12 to rotate, thereby moving the first support plate 18 along a second direction. The sliding part may include a third support plate 15, a second slide rail 16, and a second slider 17. The second slide rail 16 is disposed on the third support plate 15, and the second end of the first support plate 18 is disposed on the second slide rail 16 via the second slider 17. The second drive motor 10 is connected to the second lead screw 12 via a second coupling 11, and the other end of the second lead screw 12 is fixed via a second bearing seat 14. The second drive motor 10 drives the second lead screw 12 to rotate, which in turn drives the second nut 13 to change position. The second nut 13 then drives the first support plate 18 to move in the second direction. The second slider 17 and the second slide rail 16 ensure the stable movement of the first support plate 18.
[0032] Preferably, such as Figure 1 and Figure 3 As shown, in this embodiment, the cigarette rejection and recycling device may further include a support and clamping assembly. This assembly may include a cigarette holder support frame 26, a clamping cylinder 27, and a clamping plate 29. The cigarette holder 30 is mounted on top of the first adjustment assembly via the cigarette holder support frame 26. The clamping cylinder 27 is positioned on the side of the cigarette holder support frame 26 and faces the cigarette holder 30. The clamping cylinder 27 is moved on the cigarette holder support frame 26 by the clamping plate 29. The cigarette holder support frame 26 may be formed as a U-shaped groove, with the dimension of the U-shaped groove in the first direction being larger than the dimension of the cigarette holder 30 in the first direction. This is because a support and clamping assembly is provided to ensure the stability of the cigarette holder 30. The clamping cylinder 27 passes through the cigarette holder 30, allowing one side of the cigarette holder 30 to be tightly against the cigarette holder support frame 26, thus ensuring stable installation.
[0033] Preferably, such as Figure 1 and Figure 3As shown, in this embodiment, the cigarette rejection and recycling device may further include an alarm component, which is disposed opposite to the clamping cylinder 27 on both sides of the cigarette holder 30. The alarm component includes an alarm light 35, which consists of a green light 351, a red light 352, and a buzzer 353, used to indicate the clamping status and capacity of the cigarette holder. During use, if the device is in the normal cigarette recycling process, the green light 351 of the alarm light 35 remains constantly lit. If the clamping device is not working, i.e., the second piston rod 28 is in the retracted state, the red light 352 of the alarm light 35 flashes, prompting the operator to clamp the cigarette holder 30. If the device has reached the recycling limit position, i.e., the cigarette holder 30 has moved to the set position in both the first and second directions, the buzzer 353 of the alarm light 35 continuously emits a warning sound, prompting the operator to remove the cigarette holder 30.
[0034] Preferably, such as Figure 1 and Figure 3 As shown, in this embodiment, the cigarette rejection and recycling device can also clamp a switch 36, which includes a start button 361 and a stop button 362. The start button 361 and the stop button 362 can respectively control the start and stop of the clamping cylinder 27.
[0035] Preferably, such as Figure 1 and Figure 3 As shown, in this embodiment, a clamping plate 29 is provided at the end of the second piston rod 28 of the clamping cylinder 27 to ensure that the cigarette holder 30 is clamped in place.
[0036] Preferably, such as Figure 1 and Figure 2 As shown in the embodiment, the cross-sectional area of the connecting channel 8 gradually decreases along the cigarette removal direction. This arrangement allows the falling position and falling posture of the cigarettes to be controlled, thereby enabling them to be arranged in an orderly manner within the cigarette holder 30.
[0037] Preferably, such as Figure 1 and Figure 2 As shown, in this embodiment, the cigarette rejection and recycling device may further include a first observation element 3 and a second observation element 4, which are respectively disposed at both ends of the conveyor belt 1. The first observation element 3 and the second observation element 4 may be, for example, a cigarette tobacco end camera and a cigarette filter end camera in the prior art, used to detect quality defects at the tobacco end and filter end of the cigarette. Qualified cigarette packs that pass the inspection will be wrapped with inner lining paper in subsequent processes.
[0038] The assembly process of the cigarette rejection and recycling device is as follows: First, the conveyor belt 1 is used to transport groups of cigarettes. The connecting channels 8 of the rejection cylinder 5 are located on both sides of the conveyor belt 1, used to reject and transport defective cigarettes 33. The conveyor belt 1 is horizontally set and driven by a motor. Multiple cigarette mold boxes 2 are set on the conveyor belt 1 for transporting cigarettes 32 to be inspected. The first observation piece 3 and the second observation piece 4 are respectively set on both sides of the conveyor belt 1 for detecting quality defects at the tobacco end and filter end of the cigarette. Qualified cigarette groups that pass the inspection will be wrapped with inner lining paper in subsequent processes. The rejection cylinder 5 is fixedly installed on the support plate on the side of the conveyor belt 1. The first piston rod 6 of the rejection cylinder 5 is horizontally set and extends towards the connecting channel 8. The rejection plate 7 is fixedly installed at the end of the first piston rod 6. The rejection plate 7 is set opposite to the connecting channel 8 so that the defective cigarettes 33 can be pushed into the connecting channel 8. Understandably, because the defective cigarettes 33 conveyed by the cigarette mold box 2 need to be pushed into the connecting channel 8, the bottom surface of the cigarette removal plate 7 should be higher than the bottom of the cigarette mold box 2 to avoid interference during cigarette removal and prevent it from being pushed into place. The cigarette holder 30 is adjusted in the first and second directions by the first adjustment assembly and the second adjustment assembly. Furthermore, the first support plate 18 of the first adjustment assembly is fixedly installed on the first nut 21 and the first slider 25, and the first nut 21 and the first slider 25 are always at the same height. Multiple screw holes are provided at both ends of the first support plate 18, and it is fixedly connected to the second nut 13 and the second slider 17 by bolts. The first lead screw 22 is horizontally arranged, with one end electrically connected to the first drive motor 19 through the first coupling 20, and the other end connected to the first bearing seat 23. The first nut 21 is disposed on the first lead screw 22. The first slide rail 24 is fixedly installed on the first support plate 18 by bolts and is provided with the first slider 25. In this embodiment, the first nut 21 is offset from the first slider 25 to make the first support plate 18 more stable when moving. Furthermore, the second support plate 9 and the third support plate 15 are both fixedly installed and perpendicular to the ground. The second lead screw 12 is vertically arranged and extends upwards, with one end electrically connected to the second drive motor 10 via the second coupling 11, and the other end connected to the second bearing seat 14. A second nut 13 is provided on the second lead screw 12. The second slide rail 16 is fixedly installed on the third support plate 15 by bolts, and a second slider 17 is provided on the second slide rail 16 to ensure that the tobacco holder 30 can rise and fall smoothly and avoid shaking. Finally, the tobacco holder support frame 26 is fixedly installed on the upper part of the first nut 21 and the first slider 25 by bolts to support and complete the left-side limit of the tobacco holder 30. The clamping cylinder 27 is fixedly installed on the tobacco holder support frame 26 and located on the side of the tobacco holder 30. The second piston rod 28 of the clamping cylinder 27 is horizontally arranged and extends towards the direction of the tobacco holder 30. The clamping plate 29 is fixedly installed at the end of the second piston rod 28. The clamping plate 29 is horizontally arranged, with one side facing the side of the cigarette holder 30.The clamping plate 29 has a sponge pad 34 on its working surface for elastically clamping cigarette holders with uneven sides. An alarm light 35 is located on the upper left side of the cigarette holder support frame 26. The alarm light 35 consists of a green light 351, a red light 352, and a buzzer 353, used to indicate the clamping status and capacity of the cigarette holder. A clamping switch 36 is also located on the upper left side of the cigarette holder support frame 26. The clamping switch 36 consists of a start button 361 and a stop button 362, used for electrically controlling the clamping and releasing of the clamping plate 29.
[0039] The operation of this cigarette rejection and recycling device is as follows: First, before recycling the rejected cigarettes, place the cigarette holder 30 on the cigarette holder support frame 26, ensuring that the first side of the cigarette holder 30 is against the inner wall of the cigarette holder support frame 26. Second, press the start button 361 of the clamping switch 36, which drives the second piston rod 28 of the clamping cylinder 27 to extend, causing the clamping plate 29 to press against the right side of the cigarette holder 30, thus fixing the position of the cigarette holder 30. At this time, the green light 351 of the alarm light 35 remains constantly lit. Third, the first drive motor 19 and the second drive motor 10 of the cigarette holder 30 start simultaneously, moving the cigarette holder 30 along the first and second directions to the designated position. At this time, the lower left corner of the cigarette holder 30 is directly opposite the outlet of the connecting channel 8. In the fourth step, the conveyor belt 1 continuously transports the cigarettes 32 to be inspected in the cigarette mold box 2 to the first observation piece 3 and the second observation piece 4 for cigarette quality inspection. If both are qualified cigarettes, the rejection component does not move, and the cigarettes continue to be transported forward to be wrapped with the inner lining paper. If either the first observation piece 3 or the second observation piece 4 detects a defective cigarette 33, after the cigarette mold box 2 moves to the position of the rejection mechanism, the rejection cylinder 5 of the rejection mechanism is activated, the first piston rod 6 drives the rejection plate 7 to extend, and quickly pushes the defective cigarette 33 out of the cigarette mold box 2, through the connecting channel 8 to the carrying cigarette holder 30. After the rejection plate 7 completes its action, it returns to its initial working position. Fifth, each time the system generates a cigarette rejection signal, the first drive motor 19 drives the first lead screw 22 to rotate, causing the first nut 21 and the cigarette holder 30 to move horizontally to a designated distance, ready to receive the next set of rejected cigarettes; Sixth, when the horizontal movement on the same layer reaches the set number of times, that is, when the first layer of space on the cigarette holder 30 is used up, the second drive motor 10 drives the second lead screw 12 to rotate, causing the second nut 13 and the cigarette holder 30 to move downward to a designated distance, and the second layer of space is used; Seventh, steps 5 and 6 are repeated until the horizontal movement distance and the vertical movement distance are both reached. When the distance reaches the set limit value, the buzzer 353 of the alarm light 35 will continuously emit a warning sound to indicate to the operator that the cigarette holder is full; in the eighth step, press the stop button 362 of the clamping switch 36, which will cause the second piston rod 28 of the clamping cylinder 27 to retract, driving the clamping plate 29 away from and releasing the cigarette holder 30. At this time, the green light 351 of the alarm light 35 will turn off and the red light 352 will flash, indicating to the operator that the cigarette holder 30 is not clamped; in the ninth step, the operator can remove the cigarette holder 30 from the cigarette holder support frame 26 through the cigarette holder handles 31 on both sides of the cigarette holder 30 for subsequent sorting and reuse.
[0040] This cigarette rejection and recycling device, through the cooperation of a cigarette rejection mechanism, a cigarette holder, and an adjustment mechanism, enables the rejection mechanism to remove defective cigarettes. The cigarette holder, driven by a first adjustment component and a second adjustment component, can adjust its position in a first and a second direction, thereby connecting with the channel to achieve the collection and orderly arrangement of cigarettes. The device has a compact overall structure, is easy to assemble, and can achieve automated cigarette rejection and recycling. After rejection, the cigarettes are arranged in an orderly manner for sorting and reuse, effectively reducing the amount of waste cigarettes, minimizing the waste of raw materials, and saving production costs.
[0041] According to a second aspect of the present invention, a packaging machine is provided, the packaging machine including the cigarette rejection and recycling device as described above.
[0042] Finally, it should be noted that the above-described embodiments are merely specific implementations of this application, used to illustrate the technical solutions of this application, and not to limit them. The protection scope of this application is not limited thereto. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the technical scope disclosed in this application. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be covered within the protection scope of this application. Therefore, the protection scope of this application should be determined by the protection scope of the claims.
Claims
1. A cigarette rejection and recycling device, characterized in that, The cigarette rejection and recycling device includes a cigarette rejection mechanism, a cigarette holder, and an adjustment mechanism. The cigarette rejection mechanism includes a connecting channel and a rejection component. The two ends of the connecting channel face the rejection component and the cigarette holder, respectively. Defective cigarettes rejected by the rejection component enter the cigarette holder through the connecting channel. The adjustment mechanism includes a first adjustment component and a second adjustment component. The cigarette holder is disposed at the top of the first adjustment component, and the second adjustment component is disposed at the end of the first adjustment component. The cigarette holder is adjustablely positioned at the bottom of the cigarette rejection mechanism via the first and second adjustment components.
2. The cigarette rejection and recycling device according to claim 1, characterized in that, The cigarette rejection mechanism includes a conveyor belt and a rejection cylinder. The rejection cylinder and the connecting channel are arranged opposite to each other on both sides of the conveyor belt. The cigarette material is conveyed by the conveyor belt to the space between the rejection cylinder and the connecting channel. The piston rod of the rejection cylinder is provided with a rejection plate at its end. The rejection cylinder rejects defective cigarettes through the rejection plate.
3. The cigarette rejection and recycling device according to claim 1, characterized in that, The first adjustment component includes a first drive motor, a first support plate, a first lead screw, a first slider, a first slide rail, and a first nut. The second adjustment component is disposed at the end of the first support plate. The first drive motor, the first lead screw, and the first slide rail are all disposed on the first support plate. The first slider is disposed on the first slide rail. The first nut is disposed on the first lead screw. The first slider and the first nut are disposed at the bottom of the supporting cigarette holder. The first drive motor drives the first lead screw to rotate, and the supporting cigarette holder moves along a first direction through the drive of the first nut.
4. The cigarette rejection and recycling device according to claim 3, characterized in that, The second adjustment component includes a driving part and a sliding part, and the two ends of the first support plate are respectively connected to the driving part and the sliding part; The driving part includes a second drive motor, a second support plate, a second lead screw and a second nut. The second drive motor and the second lead screw are disposed on the second support plate. The first end of the first support plate is disposed on the second lead screw through the second nut. The second drive motor drives the second lead screw to rotate so as to drive the first support plate to move along the second direction. The sliding part includes a third support plate, a second slide rail, and a second slider. The second slide rail is disposed on the third support plate, and the second end of the first support plate is disposed on the second slide rail via the second slider.
5. The cigarette rejection and recycling device according to claim 1, characterized in that, The cigarette rejection and recycling device further includes a support and clamping assembly, which includes a cigarette holder support frame, a clamping cylinder, and a clamping plate. The cigarette holder is mounted on top of the first adjustment assembly via the cigarette holder support frame. The clamping cylinder is located on the side of the cigarette holder support frame and faces the cigarette holder. The clamping cylinder is pushed to move on the cigarette holder support frame via the clamping plate.
6. The cigarette rejection and recycling device according to claim 5, characterized in that, The cigarette rejection and recycling device also includes an alarm component, which is disposed on both sides of the cigarette holder opposite to the clamping cylinder.
7. The cigarette rejection and recycling device according to claim 1, characterized in that, The cross-sectional area of the connecting channel gradually decreases along the direction of cigarette removal.
8. The cigarette rejection and recycling device according to claim 2, characterized in that, The cigarette rejection and recycling device also includes a first observation element and a second observation element, which are respectively disposed at both ends of the conveyor belt.
9. The cigarette rejection and recycling device according to claim 1, characterized in that, The cigarette rejection and recycling device also includes a clamping switch, which includes a start button and a stop button.
10. A packaging machine, characterized in that, The packaging machine includes the cigarette rejection and recycling device according to any one of claims 1 to 9.