A structure of a glass lining stirrer blade

Abstract

The utility model discloses a kind of anti-sticking type glass lined stirrer paddle structure, it is related to mixing technical field.A kind of anti-sticking type glass lined stirrer paddle structure, including mounting seat, paddle and three rotating rods, mounting seat is provided with mounting assembly, mounting assembly includes connecting seat, two rotating threaded rod sleeves and two protective shells, two protective shells are fixedly installed in mounting seat left and right outer wall correspondingly, through the cooperation design of sliding block and sliding block sliding groove in mounting assembly, and the linkage structure of limiting block and adjusting threaded rod, replace traditional multi-bolt fixed mode, when equipment maintenance or paddle replacement, operating personnel only need to rotate rotating threaded rod sleeve, limiting block can be driven to retract by adjusting threaded rod, the quick locking and separation of connecting seat and mounting seat are realized, without disassembling a large number of bolts, dismounting process is simplified, without the aid of hoisting equipment auxiliary, greatly shorten shutdown maintenance time, significantly improve equipment operation efficiency.

Description

Technical Field

[0001] This utility model relates to the field of mixing technology, and in particular to a non-stick enamel-lined stirrer blade structure. Background Technology

[0002] In industries such as chemical, pharmaceutical, and food, glass-lined agitators are widely used in processes such as material mixing, reaction, and dispersion due to their excellent corrosion resistance and stable chemical properties. As the core agitator component, the agitator shaft assembly is directly related to the operating efficiency and reliability of the equipment.

[0003] Traditional glass-lined agitators typically use bolt-fixed agitator shaft assemblies, which are assembled by welding, keying, or fastening with multiple sets of bolts to the agitator shaft and blades.

[0004] The disassembly and assembly process of traditional mixing shaft assemblies is extremely cumbersome. When maintaining the equipment or replacing the blades, operators need to use a variety of tools to disassemble a large number of connecting bolts one by one. These bolts are often distributed in different positions on the mixing shaft, and some bolts are prone to corrosion and jamming due to long-term exposure to complex working conditions, which greatly increases the difficulty of disassembly. In some large mixing equipment, due to the large size and heavy weight of the mixing shaft, hoisting equipment is also required for disassembly. The entire disassembly and assembly process is time-consuming and labor-intensive, which seriously affects the efficiency of equipment shutdown and maintenance. Utility Model Content

[0005] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art, and to provide a non-stick enamel-lined agitator blade structure. This solves the problem that operators need to use multiple tools to disassemble a large number of connecting bolts one by one. These bolts are often distributed in different positions on the agitator shaft, and some bolts are prone to corrosion and jamming due to long-term exposure to complex working conditions, which greatly increases the difficulty of disassembly. In some large agitator equipment, due to the large size and heavy weight of the agitator shaft, hoisting equipment is also required for disassembly. The entire disassembly and assembly process is time-consuming and labor-intensive, which seriously affects the efficiency of equipment shutdown and maintenance.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a non-stick enamel-lined stirrer blade structure, comprising a mounting base, blades, and three rotating rods, wherein the mounting base is provided with mounting components; The mounting assembly includes a connecting seat, two rotating threaded rod sleeves, and two protective shells. The two protective shells are fixedly installed on the left and right outer walls of the mounting seat, and the two rotating threaded rod sleeves are rotatably installed on the outer walls of the protective shells. A sliding block groove is provided on the lower surface of the mounting seat. A second limiting block groove is provided on the left and right inner walls of the sliding block groove. A limiting block is slidably connected inside the two second limiting block grooves. The upper surface of the connecting seat is fixedly connected to a sliding block. The outer wall of the sliding block is slidably connected to the inside of the sliding block groove. Two positioning sliding grooves are opened on the front and rear inner walls of the sliding block groove. Two positioning components are fixedly connected on the front and rear outer walls of the sliding block. When all four positioning components are positioning sliders, the left and right outer walls of the sliding block are provided with first limiting block grooves. Adjusting threaded rods are provided inside the two second limiting block grooves.

[0007] Preferably, the ends of the two limiting blocks near the first limiting block groove both slide into the interior of the sliding block groove and are slidably connected to the interior of the corresponding first limiting block groove.

[0008] Preferably, the ends of both rotating threaded rod sleeves near the limiting block extend into the interior of the second limiting block groove.

[0009] Preferably, the ends of the two adjusting threaded rods near the limiting block are fixedly connected to the outer wall of the corresponding limiting block.

[0010] Preferably, the outer walls of the four positioning members are slidably connected to the interior of the corresponding positioning sliding grooves, and the ends of the two adjusting threaded rods away from the limiting block are respectively threadedly connected to the interior of the corresponding rotating threaded rod sleeves.

[0011] Preferably, a fixed base is fixedly connected to the upper end of the rotating rod, and the four corners of the fixed base are threaded with fixing bolts.

[0012] Preferably, all three blades are fixedly mounted on the outer wall of the rotating rod, and the fixing seat is mounted on the lower surface of the connecting seat by four fixing bolts engaging with four slots opened on the lower surface of the connecting seat.

[0013] Preferably, when all four positioning elements are magnetic positioning blocks, the magnetic blocks on the four magnetic positioning blocks are used in conjunction with the magnetic seats on the inner wall of the positioning sliding groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. The non-stick enamel-lined agitator impeller structure, through the cooperative design of the sliding block and sliding block groove in the installation assembly, and the linkage structure of the limit block and the adjusting threaded rod, replaces the traditional multi-bolt fixing method. When the equipment is maintained or the impeller is replaced, the operator only needs to rotate the threaded rod sleeve to adjust the threaded rod to drive the limit block to extend and retract, so as to realize the quick locking and separation of the connecting seat and the mounting seat. There is no need to disassemble a large number of bolts, simplifying the disassembly and assembly process. It does not require the assistance of hoisting equipment, greatly shortens the downtime for maintenance, and significantly improves the operating efficiency of the equipment. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the external structure of the blade of this utility model; Figure 3 This utility model Figure 2 A structural schematic diagram of the enlarged view at point A in the middle; Figure 4 This is a schematic diagram of the external structure of the adjusting threaded rod of this utility model; Figure 5 This is a schematic diagram of the external structure of the magnetic positioning block of this utility model.

[0016] Reference numerals: 1. Mounting base; 2. Rotating threaded rod sleeve; 3. Connecting base; 4. Fixed base; 5. Paddle; 6. Rotating rod; 7. Protective shell; 8. Fixing bolt; 9. First limiting block groove; 10. Sliding block; 11. Positioning component; 12. Positioning sliding groove; 13. Limiting block; 14. Second limiting block groove; 15. Adjusting threaded rod; 16. Sliding block groove; 17. Magnetic positioning block. Detailed Implementation

[0017] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0018] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0020] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0021] Example 1: Reference Figure 1-4A typical example of a material mixing system (positioning slider + ordinary protective shell). This embodiment is applicable to the stirring of materials with ordinary viscosity (such as food sauces and low-concentration solutions). By combining the positioning slider with the basic protective shell, the blades can be stably installed and easily disassembled, meeting the needs of daily production. Structural fit and operation process: The positioning component 11 adopts a positioning slider (Q235 steel material, surface hard chrome plated), which slides with the positioning sliding groove 12 (gap ≤0.3mm) to ensure accurate guidance when the connecting seat 3 is installed. The limit block 13 is made of 45# steel. The adjusting threaded rod 15 and the rotating threaded rod sleeve 2 adopt trapezoidal threads (pitch 4mm), with a rotational torque ≤15N・m. The protective shell 7 is made of ordinary carbon steel, which serves to prevent dust and protect the rotating threaded rod sleeve 2. When disassembling the blade, use a wrench to rotate the threaded rod sleeve 2 (rotate 1.5 turns), which will drive the adjusting threaded rod 15 to push the limit block 13 out of the second limit block groove 14 (stroke 10mm). At this time, the connecting seat 3 loses its limit and is pulled out along the sliding block groove 16 (time ≤40 seconds). When installing, the operation is reversed. The positioning slider guides the connecting seat to be positioned quickly. When the blade rotates, the positioning accuracy is ≤±0.5mm, and the single stirring volume can reach 30L.

[0022] Application effects: Suitable for small and medium-sized food and chemical enterprises. The blades can be disassembled more than 300 times, improving production change efficiency by 50% and meeting the mixing needs of conventional materials.

[0023] Example 2: Reference Figure 5 Example of anti-sticking stirring for high-viscosity materials (magnetic positioning block + anti-stick coating protective shell) This embodiment is designed for stirring high-viscosity materials (such as syrup and resin). It enhances the initial positioning stability by using a magnetic positioning block and is equipped with a non-stick coating protective shell to reduce material adhesion.

[0024] Anti-stick structure optimization: Positioning component 11 is replaced with magnetic positioning block 17 (neodymium iron boron magnet, adsorption force ≥30N), which forms a pre-fixed position with the magnetic seat in the positioning sliding groove 12 to prevent the blade from shaking when stirring high viscosity materials. The protective shell 7 is coated with polytetrafluoroethylene (PTFE) anti-stick coating (thickness 0.1mm, contact angle ≥115°), and the surface of the limiting block 13 is also covered with an anti-stick film. When stirring high-viscosity materials, the magnetic positioning block automatically aligns the blades with the slide groove (deviation ≤0.2mm). The anti-stick coating makes it difficult for materials to adhere to the surface of the protective shell. When cleaning, only water rinsing is needed to remove residual materials. When disassembling, the magnetic suction seat must be demagnetized first (with the help of a demagnetizer), and then the threaded rod sleeve must be rotated. The time for changing blades once is shortened to 20 seconds, and the stirring efficiency is increased to 40L / h. High viscosity scenarios: Suitable for paint and adhesive manufacturers, improving equipment stability by 60% and reducing blade cleaning time by 70%.

[0025] Furthermore, when using this device, when it is necessary to connect the blade assembly to the mounting base 1, first align the sliding block 10 on the connecting base 3 with the sliding block groove 16 of the mounting base 1, so that the positioning element 11 (positioning slider or magnetic positioning block 17) is embedded in the positioning sliding groove 12, and push the sliding block 10 to the installation position along the groove. Then rotate the rotating threaded rod sleeves 2 on both sides. Since the adjusting threaded rod 15 is threadedly engaged with the rotating threaded rod sleeve 2, the rotation of the rotating threaded rod sleeve 2 drives the adjusting threaded rod 15 to move axially, pushing the limiting block 13 from the second limiting block groove 14 into the first limiting block groove 9 of the sliding block 10, thereby achieving rigid locking of the sliding block 10 and preventing it from loosening during operation. Then, if the magnetic positioning block 17 is used, during the sliding process, the magnetic block and the positioning block 17 will lock together. The magnetic seat in the sliding groove 12 automatically adsorbs, further enhancing the pre-fixing effect and assisting the precise insertion of the limiting block 13. When disassembling, the rotating threaded rod sleeves 2 on both sides are rotated in the opposite direction, and the threaded rod 15 is adjusted to drive the limiting block 13 out from the first limiting block groove 9 to the second limiting block groove 14, releasing the lock on the sliding block 10. If the blade 5 needs to be replaced, the fixing bolt 8 on the fixing seat 4 is unscrewed, and the rotating rod 6 can be separated from the connecting seat 3 for individual replacement or maintenance of the blade assembly. In this way, during the stirring operation, the cooperation between the positioning part 11 and the positioning sliding groove 12 restricts the lateral sway of the sliding block 10, and the engagement between the limiting block 13 and the first limiting block groove 9 prevents the longitudinal displacement of the sliding block 10. The double constraint ensures the rigid connection between the connecting seat 3 and the mounting seat 1.

[0026] By using the cooperative design of the sliding block 10 and the sliding block groove 16 in the installation component, and the linkage structure of the limit block 13 and the adjusting threaded rod 15, the traditional multi-bolt fixing method is replaced. When the equipment is maintained or the blade is replaced, the operator only needs to rotate the threaded rod sleeve 2 to adjust the threaded rod 15 to drive the limit block 13 to extend and retract, so as to realize the quick locking and separation of the connecting seat 3 and the mounting seat 1. There is no need to disassemble a large number of bolts, the disassembly and assembly process is simplified, and there is no need to use hoisting equipment to assist, which greatly shortens the downtime for maintenance and significantly improves the operating efficiency of the equipment.

[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A non-stick glass lined agitator blade structure comprising a mounting base (1), a blade (5) and three rotating stems (6), characterised in that: The mounting base (1) is provided with mounting components; The mounting assembly includes a connecting seat (3), two rotating threaded rod sleeves (2) and two protective shells (7). The two protective shells (7) are fixedly installed on the left and right outer walls of the mounting seat (1), and the two rotating threaded rod sleeves (2) are rotatably installed on the outer wall of the protective shells (7). A sliding block groove (16) is provided on the lower surface of the mounting seat (1). A second limiting block groove (14) is provided on the left and right inner walls of the sliding block groove (16). A limiting block (13) is slidably connected inside the two second limiting block grooves (14). Among them, the upper surface of the connecting seat (3) is fixedly connected to the sliding block (10), the outer wall of the sliding block (10) is slidably connected to the inside of the sliding block groove (16), the front and rear inner walls of the sliding block groove (16) are provided with two positioning sliding grooves (12), the front and rear outer walls of the sliding block (10) are fixedly connected with two positioning parts (11), when all four positioning parts (11) are positioning sliders, the left and right outer walls of the sliding block (10) are provided with first limiting block grooves (9), and the two second limiting block grooves (14) are provided with adjusting threaded rods (15).

2. A non-stick glass lined agitator blade structure as claimed in claim 1, wherein: Both of the limiting blocks (13) extend into the interior of the sliding block groove (16) at the end near the first limiting block groove (9) and are respectively slidably connected to the interior of the corresponding first limiting block groove (9).

3. A non-stick glass lined agitator blade structure as claimed in claim 1, wherein: Both of the two rotating threaded rod sleeves (2) extend into the interior of the second limiting block groove (14) at the end near the limiting block (13).

4. A non-stick glass lined agitator blade structure as claimed in claim 1, wherein: The two adjusting threaded rods (15) are fixedly connected to the outer wall of the corresponding limiting block (13) at one end near the limiting block (13).

5. A non-stick glass lined agitator blade structure as claimed in claim 1, wherein: The outer walls of the four positioning elements (11) are slidably connected to the interior of the corresponding positioning sliding groove (12), and the ends of the two adjusting threaded rods (15) away from the limiting block (13) are respectively threadedly connected to the interior of the corresponding rotating threaded rod sleeve (2).

6. A non-stick glass lined agitator blade structure as claimed in claim 1, wherein: The upper end of the rotating rod (6) is fixedly connected to a fixed seat (4), and the four corners of the fixed seat (4) are all threaded with fixing bolts (8).

7. A non-stick glass lined agitator blade structure as claimed in claim 1, wherein: All three blades (5) are fixedly installed on the outer wall of the rotating rod (6), and the fixed seat (4) is installed on the lower surface of the connecting seat (3) by four fixing bolts (8) and four slots opened on the lower surface of the connecting seat (3).

8. A non-stick glass lined agitator blade structure as claimed in claim 1, wherein: When all four positioning elements (11) are magnetic positioning blocks (17), the magnetic blocks on the four magnetic positioning blocks (17) are used in conjunction with the magnetic seats on the inner wall of the positioning sliding groove (12).

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