Device for the preparation of carboxylated butyronitrile latexes with anti-staining properties

Abstract

This application relates to an anti-adhesion carboxylated nitrile butadiene latex preparation apparatus, belonging to the technical field of industrial equipment. It includes a supporting shell, a cleaning mechanism fixedly connected to the outside of the supporting shell, and a multi-layer mechanism fixedly connected to the outside of the supporting shell. The cleaning mechanism includes a driving assembly for driving, a connecting rotating rod one fixedly connected to the outside of the driving assembly, a connecting rotating ring fixedly connected to the outside of the connecting rotating rod one, and a connecting rotating rod two rotatably connected to the outside of the connecting rotating ring. A limiting block is rotatably connected to the outside of the limiting block, and a supporting slide rail is fixedly connected to the outside of the limiting block. This application features an ultrasonic anti-adhesion module and a cleaning mechanism working together to significantly reduce the thickness of residual adhesive film. The circulating temperature control system ensures heat transfer efficiency, improves the cleaning effect, and also avoids latex residue affecting product quality, reducing energy consumption and production costs.

Description

Technical Field

[0001] This application relates to the technical field of industrial equipment, and in particular to an apparatus for preparing carboxylated butadiene nitrile latex that prevents adhesion. Background Technology

[0002] Carboxylated nitrile butadiene latex is a special rubber latex copolymerized from butadiene, acrylonitrile, and carboxylic acid monomers. It possesses excellent oil resistance, abrasion resistance, and adhesion, and is widely used in seals, hoses, coatings, and other fields. However, during its preparation process (such as emulsion polymerization, stirring, and filtration), the latex, due to its high viscosity and chemical activity, easily adheres to the inner surfaces of equipment such as reaction vessels, pipes, and stirring devices, forming stubborn residues.

[0003] A search revealed Chinese patent publication number CN217568629U, which discloses a polymerization reactor, including a reactor body. The reactor body has a spare inlet at its top, connected to a steam branch pipe. The steam branch pipe is connected to a steam source and has a first valve connected to a DCS control system. The reactor body has a discharge pipe at its bottom, with a blocking valve located directly above the inlet of the discharge pipe. The diameter of the blocking valve is not less than the diameter of the inlet of the discharge pipe. The blocking valve is located inside the reactor body. A feed inlet is located between the blocking valve and the discharge pipe. The discharge pipe has a second valve connected to the DCS control system. This invention saves costs, reduces reactor cleaning costs, reduces material residue, and avoids the problem of high-pressure steam breaking down the material, leading to leakage and loss of extrusion pressure. It is suitable for polymerization reactors.

[0004] The aforementioned patent specification mentions that "the spare reactor port is connected to a steam branch pipe, which is connected to a steam source. The steam source is the main steam pipeline of the plant area, making full use of the steam generated in the plant area and saving costs; the steam branch pipe is equipped with a first valve, which is connected to the DCS control system; the bottom of the polymerization reactor body is equipped with a discharge pipe, and a blocking valve is located directly above the inlet end of the discharge pipe. The diameter of the blocking valve is not less than the diameter of the inlet end of the discharge pipe. The blocking valve is located inside the polymerization reactor body, and a feed inlet is located between the blocking valve and the discharge pipe. The discharge pipe is equipped with a second valve, which is connected to the DCS control system." However, some of these aspects cannot be changed to reduce the internal thickness. In response to the aforementioned related technologies, an anti-adhesion carboxylated nitrile latex preparation device is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this application is to provide an anti-adhesion carboxylated nitrile latex preparation apparatus, which aims to improve the problem that some apparatuses cannot clean the bottom deposits.

[0006] The anti-adhesion carboxylated nitrile latex preparation device provided in this application adopts the following technical solution: it includes a supporting shell, a cleaning mechanism fixedly connected to the outside of the supporting shell, a multi-layer mechanism fixedly connected to the outside of the supporting shell, the cleaning mechanism including a driving assembly for driving, a connecting rotating rod one fixedly connected to the outside of the driving assembly, a connecting rotating ring fixedly connected to the outside of the connecting rotating rod one, a connecting rotating rod two rotatably connected to the outside of the connecting rotating ring, a limiting block rotatably connected to the outside of the limiting block, a supporting slide rail fixedly connected to the outside of the supporting slide rail, a connecting sliding column fixedly connected to the driving end of the driving assembly, and a connecting cleaning brush fixedly connected to the bottom of the connecting sliding column.

[0007] Through the above technical solution: In the cleaning mechanism, the rotating motor of the drive component drives the connecting rotating column to rotate, which is then transmitted through the connecting rotating rod one, the connecting rotating ring and the connecting rotating rod two. With the help of the limit block and the support slide rail for stable guidance, the connecting sliding column and the connecting cleaning brush are driven to slide and clean the bottom. The multi-layer mechanism provides coordinated protection at each layer. Automatic cleaning reduces manual intervention and the risk of contamination. Multi-layer protection ensures stable reaction, improves the purity and performance of latex, reduces the frequency of equipment maintenance, extends service life, stabilizes the production process, effectively improves production efficiency and reduces overall costs.

[0008] Preferably, the multi-layer structure includes a waterproof layer, a protective outer layer is fixedly connected to the outside of the waterproof layer, and a support layer is fixedly connected to the outside of the protective outer layer;

[0009] By adopting the above technical solutions, the outer protective layer resists physical impact and prevents damage to the device, while the support layer provides stable mechanical support to ensure structural stability. The three layers work together to ensure a stable latex preparation environment, reduce product quality fluctuations caused by moisture and external forces, reduce equipment maintenance frequency, extend the service life of the device, improve production continuity and efficiency, and reduce economic losses caused by equipment failure.

[0010] Preferably, the drive assembly includes a rotary motor, the drive end of which is fixedly connected to a connecting rotary column, and the external part of the rotary motor is slidably connected to the outside of the support slide rail.

[0011] By adopting the above technical solution, during operation, the rotating motor converts electrical energy into mechanical energy to drive the connected rotating column to rotate, while it slides along the slide rail, providing power and motion trajectory for the cleaning mechanism, realizing automated cleaning, improving cleaning efficiency and effect, ensuring the cleanliness of the inner wall of the preparation device, and thus stabilizing the quality of latex production.

[0012] Preferably, the outer side of the connecting rotating column is slidably connected to the outside of the supporting slide rail, and the outer side of the connecting rotating column is fixedly connected to the outside of the connecting sliding column.

[0013] By adopting the above technical solution, the connecting sliding column is fixedly connected to the connecting sliding column, and the rotational power is transmitted to the latter. The connecting rotating column is driven by the rotating motor to rotate and slide along the slide rail, which drives the connecting sliding column and the cleaning brush to move, thereby achieving efficient inner wall cleaning, enhancing the movement flexibility and stability of the cleaning mechanism, reducing latex residue, ensuring product quality, reducing equipment maintenance costs, and improving preparation efficiency.

[0014] Preferably, the outer part of the connecting cleaning brush is slidably connected to the bottom inner side of the supporting housing, and the outer part of the connecting sliding column is slidably connected to the inner side of the supporting housing.

[0015] By adopting the above technical solution, during operation, under the action of the drive component, the connecting sliding column drives the connecting cleaning brush to slide along the inner wall of the support shell, cleaning the residual latex on the bottom wall, avoiding latex accumulation that affects product quality, reducing equipment corrosion caused by residue, lowering maintenance costs, improving production continuity and latex preparation efficiency, and ensuring product purity and consistency.

[0016] Preferably, the external support slide rail is fixedly connected to the inner side of the support housing, and the external connecting rotating rod is rotatably connected to the inner side of the support housing.

[0017] By adopting the above technical solution, the trajectory of the drive component driving the connecting sliding column and the connecting cleaning brush is kept stable. This ensures the smooth operation of the cleaning mechanism, avoids shaking and deviation, improves cleaning efficiency and quality, reduces equipment wear, extends service life, reduces maintenance costs, and ensures the stability and continuity of the latex preparation process.

[0018] Preferably, the outer side of the connecting rotating rod is rotatably connected to the inner side of the supporting housing, and the outer side of the connecting rotating ring is rotatably connected to the inner side of the supporting housing;

[0019] By adopting the above technical solutions, the transmission process is ensured to be smooth and reliable, guiding the movement of the connecting sliding column and the connecting cleaning brush, achieving efficient cleaning, reducing equipment wear, extending the service life of the cleaning mechanism, improving the cleaning effect, ensuring a clean latex preparation environment, and stabilizing product quality.

[0020] Preferably, a high-temperature resistant layer is fixedly connected to the outside of the support layer, a corrosion-resistant layer is fixedly connected to the outside of the high-temperature resistant layer, a waterproof layer is fixedly connected to the inside of the support shell, and a connecting support column is fixedly connected to the bottom of the support shell.

[0021] By adopting the above technical solution, a high-temperature resistant layer is connected to the outside of the support layer to resist the high temperature during the preparation process, prevent the shell from deforming and reduce heat loss. A corrosion-resistant layer is covered to the outside of the high-temperature resistant layer to isolate chemical reagents from corrosion. A waterproof layer is attached to the inside of the support shell to block moisture. The bottom is connected to a support column stabilization device. All parts work together to ensure a stable reaction environment, avoid external factors from interfering with the quality of latex, reduce equipment damage due to high temperature and corrosion, extend service life, reduce maintenance costs, and ensure production continuity and safety.

[0022] In summary, this application includes at least one of the following beneficial technical effects:

[0023] 1. The drive connecting rotating column rotates the connecting rotating rod one, which in turn causes the connecting rotating ring and the connecting rotating rod two to rotate. The limit block supports and ensures stable rotation. The rotating motor drives the rotating motor to slide along the support slide rail, allowing the connecting sliding column and the connecting cleaning brush to slide and clean the bottom. The ultrasonic anti-adhesion module works in conjunction with the cleaning mechanism to significantly reduce the thickness of residual adhesive film. The circulating temperature control system ensures heat transfer efficiency. Multiple functions work together to improve the cleaning effect, reduce manual maintenance, prevent latex residue from affecting product quality, stabilize the reaction temperature, improve production efficiency, and reduce energy consumption and production costs.

[0024] 2. The waterproof layer is tightly attached to the inside of the supporting shell, using special waterproof materials to isolate external moisture, protect the outer layer from mechanical damage, and prevent the device from deforming due to external forces. The support layer is reinforced with high-strength materials to ensure stable pressure bearing. The high-temperature resistant layer can withstand the high temperatures of the reaction, reduce heat loss and prevent shell deformation. The corrosion resistant layer uses chemically stable materials to isolate reagent corrosion. All layers work together to ensure long-term stable operation of the device, reduce maintenance costs, and enhance the reliability and practicality of the preparation device. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of the anti-adhesion carboxylated nitrile latex preparation device proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the supporting shell structure of the anti-adhesion carboxylated nitrile latex preparation device proposed in this utility model;

[0027] Figure 3 for Figure 2 Enlarged view of point A in the middle

[0028] Figure 4 This is a schematic diagram of the waterproof layer structure of the anti-adhesion carboxylated nitrile latex preparation device proposed in this utility model;

[0029] Explanation of reference numerals in the attached drawings: 1. Supporting shell; 2. Cleaning mechanism; 21. Drive assembly; 211. Rotating motor; 212. Connecting rotating column; 22. Connecting rotating rod one; 23. Connecting rotating ring; 24. Connecting rotating rod two; 25. Limiting block; 26. Connecting sliding column; 27. Connecting cleaning brush; 28. Supporting slide rail; 3. Multi-layer mechanism; 31. Waterproof layer; 32. Protective outer layer; 33. Supporting layer; 34. High temperature resistant layer; 35. Corrosion resistant layer; 4. Connecting support column. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1 - Appendix Figure 4 This application will be described in further detail below.

[0031] Example: Apparatus for preparing anti-adhesion carboxylated nitrile latex, refer to Figures 1 to 3 The system includes a supporting shell 1, a cleaning mechanism 2 fixedly connected to the outside of the supporting shell 1, and a multi-layer mechanism 3 fixedly connected to the outside of the supporting shell 1. The cleaning mechanism 2 includes a driving assembly 21 for driving, which is the power core of the cleaning mechanism 2. It consists of a rotating motor 211 and a connecting rotating column 212. A connecting rotating rod 22 is fixedly connected to the outside of the driving assembly 21. A connecting rotating ring 23 is fixedly connected to the outside of the connecting rotating rod 22. A connecting rotating rod 24 is rotatably connected to the outside of the connecting rotating ring 23. One end of the connecting rotating rod 22 is fixedly connected to the outside of the driving assembly 21, and the other end is rotatably connected to the inside of the supporting shell 1, so as to transmit the rotation of the driving assembly 21 to the connecting rotating ring 23.

[0032] A limiting block 25 is rotatably connected to the outer end of the connecting rotating rod 24, i.e., the end away from the connecting rotating ring 23. A supporting slide rail 28 is fixedly connected to the outer side of the limiting block 25. The limiting block 25 is fixedly connected to the connecting rotating rod 24 to restrict the movement of the connecting rotating rod 24 and prevent it from excessively deviating or shaking during the movement, thus ensuring the stability of the entire transmission structure. The outer side of the supporting slide rail 28 is slidably connected to the outer side of the drive assembly 21. A connecting sliding column 26 is fixedly connected to the drive end of the drive assembly 21. A connecting cleaning brush 27 is fixedly connected to the bottom of the connecting sliding column 26. The top of the connecting sliding column 26 is fixedly connected to the outer side of the connecting rotating column 212, and the bottom is fixedly connected to the connecting cleaning brush 27. The entire cleaning mechanism 2 plays the role of connecting and transmitting motion.

[0033] The drive assembly 21 includes a rotary motor 211, the drive end of the rotary motor 211 is fixedly connected to a connecting rotary column 212, the outside of the rotary motor 211 is slidably connected to the outside of the support slide rail 28, the outside of the connecting rotary column 212 is slidably connected to the outside of the support slide rail 28, the outside of the connecting rotary column 212 is fixedly connected to the outside of the connecting sliding column 26, and the outside of the connecting cleaning brush 27 is slidably connected to the bottom of the inner side of the support housing 1.

[0034] The external sliding column 26 is slidably connected to the inner side of the supporting shell 1, the external fixed connection of the supporting slide rail 28 is fixedly connected to the inner side of the supporting shell 1, the external rotating rod 24 is rotatably connected to the inner side of the supporting shell 1, the external rotating rod 22 is rotatably connected to the inner side of the supporting shell 1, and the external rotating ring 23 is rotatably connected to the inner side of the supporting shell 1.

[0035] Specifically, the rotating motor 211, as the core of the drive component 21, drives the connecting rotating column 212 to rotate. Through the connecting rotating rod 1 22, the connecting rotating ring 23, and the connecting rotating rod 24, the limiting block 25 and the supporting slide rail 28 ensure stable movement. The transmission causes the rotating motor 211 to slide along the supporting slide rail 28, driving the connecting sliding column 26 and the connecting cleaning brush 27 to clean the bottom inside the supporting shell 1. This reduces the frequency and intensity of cleaning, and continuous and efficient cleaning can prevent latex residue from deteriorating and affecting product quality, ensure the continuity of the preparation process, improve production efficiency, reduce equipment maintenance costs, and extend the service life of the device.

[0036] Reference Figure 1 and Figure 4 The multi-layer structure 3 includes a waterproof layer 31, which is fixedly connected to the inner side of the supporting shell 1. Its main function is to prevent external moisture from penetrating into the supporting shell 1 and to avoid moisture interfering with the preparation process of carboxylated nitrile latex. A protective outer layer 32 is fixedly connected to the outside of the waterproof layer 31. The protective outer layer 32 is located outside the waterproof layer 31 and mainly plays a physical protection role. A support layer 33 is fixedly connected to the outside of the protective outer layer 32. The support layer 33 plays a key role in support and stability in the multi-layer structure 3. A high-temperature resistant layer 34 is fixedly connected to the outside of the support layer 33. In the preparation process of carboxylated nitrile latex, it is often necessary to react under certain temperature conditions, which may generate high temperatures or require heating treatment of the reaction system. A corrosion-resistant layer 35 is fixedly connected to the outside of the high-temperature resistant layer 34. Various chemical reagents may be used in the preparation process of carboxylated nitrile latex. These chemical reagents are highly corrosive and can easily cause corrosion damage to the inner wall of the device. The waterproof layer 31 is fixedly connected to the inside of the supporting shell 1. A connecting support column 4 is fixedly connected to the bottom of the supporting shell 1.

[0037] Specifically, the waterproof layer 31 is tightly attached to the inside of the supporting shell 1, isolating external moisture and maintaining a dry latex preparation environment; the protective outer layer 32 resists collisions and friction, protecting the internal structure; the supporting layer 33 provides stable mechanical support with high-strength materials; the high-temperature resistant layer 34 withstands the high temperature of the reaction, reducing heat loss and shell deformation; and the corrosion-resistant layer 35 resists reagent corrosion with its chemical stability. The synergistic effect of these layers can prevent moisture and impurities from interfering with the reaction, ensuring the purity and performance stability of the latex, reducing the risk of equipment damage due to external forces, high temperatures, and corrosion, reducing the frequency of maintenance and replacement, extending the life of the equipment, stabilizing the reaction environment, improving production efficiency, ensuring product quality, and reducing overall operating costs.

[0038] The implementation principle of this application embodiment is as follows: the operation of the rotating motor 211 drives the operation of the connecting rotating column 212, thereby driving the rotation of the connecting rotating rod 22, which in turn drives the rotation of the connecting rotating ring 23 and the connecting rotating rod 24. At the same time, the limiting block 25 provides support for the rotation of the connecting rotating rod 24, ensuring the normal rotation of the connecting rotating rod 24. This drives the rotating motor 211 to slide, thereby driving the sliding column 26 and the cleaning brush 27 to slide, thus achieving the effect of cleaning the bottom. Meanwhile, the supporting slide rail 28 provides support for the sliding of the rotating motor 211. At the same time, the ultrasonic anti-adhesion module is activated. When working together with the ultrasonic module, it can further reduce the thickness of the residual adhesive film. In addition, an internal circulating temperature control system is set to ensure heat transfer efficiency.

[0039] The waterproof layer 31 is attached to the inside of the supporting shell 1 to maintain a dry environment for latex preparation. The protective outer layer 32 resists mechanical damage such as external collisions and friction, and protects the internal structure. The supporting layer 33 is made of high-strength material to provide mechanical support for the multi-layer structure and ensure overall stability. The high-temperature resistant layer 34 withstands the high temperature of the reaction, prevents the shell from deforming and reduces heat loss. The corrosion-resistant layer 35 is located in the innermost layer and resists reagent corrosion with chemically stable materials. The synergistic effect of each layer ensures the stable operation of the carboxylated nitrile latex preparation device and improves the service life of the device and the quality of latex preparation.

[0040] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.

Claims

1. An apparatus for preparing carboxylated butadiene nitrile latex that prevents adhesion, comprising a supporting shell (1), characterized in that, The support shell (1) is fixedly connected to the outside of a cleaning mechanism (2), and the support shell (1) is fixedly connected to the outside of a multi-layer mechanism (3). The cleaning mechanism (2) includes a drive assembly (21) for driving. A connecting rotating rod (22) is fixedly connected to the outside of the drive assembly (21). A connecting rotating ring (23) is fixedly connected to the outside of the connecting rotating rod (22). A connecting rotating rod (24) is rotatably connected to the outside of the connecting rotating ring (23). A limiting block (25) is rotatably connected to the outside of the connecting rotating rod (24), i.e., the end away from the connecting rotating ring (23). A supporting slide rail (28) is fixedly connected to the outside of the limiting block (25). The supporting slide rail (28) is slidably connected to the outside of the drive assembly (21). A connecting sliding column (26) is fixedly connected to the drive end of the drive assembly (21). A connecting cleaning brush (27) is fixedly connected to the bottom of the connecting sliding column (26).

2. The apparatus for preparing anti-adhesion carboxylated nitrile latex according to claim 1, characterized in that, The multi-layer structure (3) includes a waterproof layer (31), a protective outer layer (32) is fixedly connected to the outside of the waterproof layer (31), and a support layer (33) is fixedly connected to the outside of the protective outer layer (32).

3. The apparatus for preparing anti-adhesion carboxylated nitrile latex according to claim 1, characterized in that, The drive assembly (21) includes a rotary motor (211), the drive end of which is fixedly connected to a connecting rotary column (212), and the outside of the rotary motor (211) is slidably connected to the outside of the support slide rail (28).

4. The apparatus for preparing anti-adhesion carboxylated nitrile latex according to claim 3, characterized in that, The external of the connecting rotating column (212) is slidably connected to the outside of the supporting slide rail (28), and the external of the connecting rotating column (212) is fixedly connected to the outside of the connecting sliding column (26).

5. The apparatus for preparing anti-adhesion carboxylated nitrile latex according to claim 4, characterized in that, The external sliding connection of the connecting cleaning brush (27) is slidably connected to the bottom of the inner side of the support housing (1), and the external sliding connection of the connecting sliding column (26) is slidably connected to the inner side of the support housing (1).

6. The apparatus for preparing anti-adhesion carboxylated nitrile latex according to claim 5, characterized in that, The external support slide rail (28) is fixedly connected to the inner side of the support housing (1), and the external connecting rotating rod (24) is rotatably connected to the inner side of the support housing (1).

7. The apparatus for preparing anti-adhesion carboxylated nitrile latex according to claim 1, characterized in that, The external rotating rod (22) is rotatably connected to the inner side of the supporting shell (1), and the external rotating ring (23) is rotatably connected to the inner side of the supporting shell (1).

8. The apparatus for preparing anti-adhesion carboxylated nitrile latex according to claim 2, characterized in that, The support layer (33) is fixedly connected to the outside of a high-temperature resistant layer (34), the high-temperature resistant layer (34) is fixedly connected to the outside of a corrosion resistant layer (35), the waterproof layer (31) is fixedly connected to the outside of the support shell (1), and the bottom of the support shell (1) is fixedly connected to a connecting support column (4).

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