A crusher for recycling electromechanical products
By setting up upper and lower frame plates on both sides of the crusher body and equipping them with conveying and vibration devices, the problem of time-consuming and labor-intensive replacement of the grate plates in hammer crushers has been solved, enabling rapid disassembly and assembly of the grate plates and precise adaptation of the screen holes, thus ensuring the continuous operation of the production line.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI ZHENENG TECH CO LTD
- Filing Date
- 2025-08-22
- Publication Date
- 2026-08-04
AI Technical Summary
The existing hammer crusher requires the machine to be stopped and bolts removed when the grate plates are replaced, which is time-consuming and labor-intensive, affecting the continuous operation of the production line. In addition, it is difficult to achieve precise adaptation of the grate plate screen holes to the material characteristics.
The upper and lower plates are set on both sides of the crusher body, equipped with a conveying device and a vibration device. The grate plates can be quickly disassembled and assembled through the through holes, and the vibration device is used to clear blockages. Combined with the fixing device, the grate plates are stably installed.
It enables rapid replacement of grate bars, improves the continuous operation efficiency of the production line, ensures precise matching of grate bar screen holes, and avoids downtime maintenance due to blockage.
Smart Images

Figure CN224586000U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electromechanical product crushing technology, specifically a crusher for recycling electromechanical products. Background Technology
[0002] Electromechanical products refer to various products that combine mechanical and electronic technologies. They cover a wide range, including common household appliances and office equipment, as well as motors, instruments, small mechanical equipment, circuit board assemblies, etc. used in industrial production.
[0003] In the field of electromechanical product recycling, hammer crushers are one of the commonly used crushing equipment. They rely on the strong impact of high-speed rotating hammers on materials to achieve crushing. Their structure generally includes a casing, rotor, hammers, and grate bars. When the rotor rotates at high speed, it drives the hammers to repeatedly hammer and impact the waste electromechanical products entering the casing, causing the products to break. Material smaller than the gaps between the grate bars is then discharged as fragments or granules that meet the required specifications.
[0004] When a hammer crusher processes different electromechanical products, the selection of the screen holes of the grate plate needs to be precisely adapted to the characteristics of the material. Furthermore, the crushed fragments may clog the screen holes of the grate plate. Currently, when replacing the grate plate, it is necessary to stop the machine, remove the bolts, and open the machine casing for replacement, which is a time-consuming and labor-intensive process. Utility Model Content
[0005] This utility model provides a crusher for recycling electromechanical products. It features an upper and lower frame with conveying devices on both sides of the crusher body, along with through holes on both sides of the machine body that are compatible with the grate plates. This allows for convenient and quick assembly and disassembly of the grate plates, improving the efficiency of grate plate replacement when crushing different electromechanical products and ensuring continuous operation of the production line. This solves the problems of the need for precise matching of grate plate screen holes with material characteristics, and the potential for clogging of the grate plate screen holes by crushed fragments. Currently, replacing grate plates requires stopping the machine, removing bolts, and opening the machine casing, which is time-consuming and labor-intensive.
[0006] To facilitate the quick and easy assembly and disassembly of grate bars, improve the efficiency of grate bar replacement during the crushing of different electromechanical products, and ensure the continuous operation of the production line, this utility model provides the following technical solution: A crusher for recycling electromechanical products, comprising a crusher body and grate bars inserted into the crusher body, further comprising: an upper plate frame and a lower plate frame disposed on both sides of the crusher body, wherein both sides of the crusher body are provided with through holes adapted to the grate bars, and conveying devices are fixedly disposed on the surfaces of the upper plate frame and the lower plate frame, the conveying devices being used for assembling and disassembling the grate bars; a vibration device disposed on the lower plate frame, the vibration device being used to vibrate and clear any blockages in the grate bars on the lower plate frame; and fixing devices disposed on both sides of the crusher body, the fixing devices being used to fix the grate bars inside the crusher body.
[0007] As a preferred embodiment of this utility model, the vibration device includes two limiting frames, vibration springs, a drive assembly, and a positioning assembly. The two limiting frames are respectively disposed on both sides of the lower plate frame, and one end of each limiting frame is fixedly connected to the crusher body. The limiting frames are U-shaped. The two sides of the lower plate frame are respectively inserted into the interior of the two limiting frames. Multiple vibration springs are respectively disposed inside the two limiting frames, and the two ends of each vibration spring are fixedly connected to the limiting frame and the lower plate frame, respectively. The drive assembly is fixedly disposed at the bottom of the limiting frame, and the positioning assembly is disposed on the surface of the lower plate frame. The positioning assembly is used to position the grate bars on the lower plate frame. Multiple through slots are provided on the surface of the lower plate frame.
[0008] As a preferred technical solution of this utility model, the driving component includes a driving motor and a cam plate. The driving motor is mounted on the bottom side of the limiting frame via a mounting plate. The cam plate is fixedly sleeved on the surface of the output shaft of the driving motor. A slot is provided at the bottom of the limiting frame, and the cam plate can pass through the limiting frame through the slot.
[0009] As a preferred embodiment of this utility model, the positioning component includes a plurality of first electric push rods and a positioning plate. The plurality of first electric push rods are fixedly arranged at the four corners of the lower plate frame, and the positioning plate is fixedly arranged at the end of the telescopic shaft of the first electric push rod. The number of positioning plates is adapted to the number of first electric push rods.
[0010] As a preferred technical solution of this utility model, the conveying device includes a guide frame, a lead screw, a fixed motor, and a connecting assembly. One end of the guide frame is fixedly mounted on the surface of the crusher body, one end of the lead screw is connected to the inner side wall of the guide frame through a bearing, the fixed motor is fixedly mounted on the other end of the guide frame through a flange, the output shaft of the fixed motor is fixedly connected to the other end of the lead screw, and the connecting assembly is mounted on the surface of the grate plate.
[0011] As a preferred technical solution of this utility model, the connecting assembly includes a slider, an electromagnet, and a connecting iron block. The slider is T-shaped and threaded onto the surface of the lead screw. The slider is slidably connected to the guide frame. The electromagnet is fixedly disposed at the bottom of the slider, and the connecting iron block is fixedly disposed on the side of the grate plate.
[0012] As a preferred technical solution of this utility model, the fixing device includes a second electric push rod, a plug block and a fixing ring. The second electric push rod is fixedly disposed on the surface of the crusher body, the plug block is fixedly disposed at the end of the telescopic shaft of the second electric push rod, and the fixing ring is fixedly disposed on the side of the grate bar. The plug block can be adapted to be inserted into the fixing ring.
[0013] Compared with the prior art, this utility model provides a crusher for recycling electromechanical products, which has the following beneficial effects:
[0014] This crusher for recycling electromechanical products features an upper and lower frame and a conveying device. The upper and lower frames, equipped with conveying devices, are located on both sides of the crusher body. Combined with through holes on both sides of the machine body that fit the grate plates, this allows for convenient and rapid assembly and disassembly of the grate plates. This improves the efficiency of grate plate replacement when crushing different electromechanical products, ensuring continuous operation of the production line. It addresses the problem of the need for precise matching of grate plate screen holes to material characteristics, and the potential for clogging of the grate plate screen holes by crushed fragments. Currently, replacing grate plates requires stopping the machine, removing bolts, and opening the casing, making the replacement process time-consuming and labor-intensive. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This utility model Figure 1 Enlarged view of the structure at point A in the middle;
[0017] Figure 3 This is a schematic diagram of one side of the upper plate frame of the crusher body of this utility model;
[0018] Figure 4 This is a schematic diagram of the internal structure of the crusher body of this utility model;
[0019] Figure 5 This is a schematic diagram of the lower plate frame of this utility model;
[0020] Figure 6 This is a schematic diagram of the vibration device structure of this utility model.
[0021] In the diagram: 1. Crusher body; 2. Grate bar; 3. Upper plate frame; 4. Lower plate frame; 5. Through hole; 6. Limiting frame; 7. Vibration spring; 8. Drive motor; 9. Cam plate; 10. First electric push rod; 11. Positioning plate; 12. Guide frame; 13. Lead screw; 14. Fixed motor; 15. Sliding block; 16. Electromagnet; 17. Connecting iron block; 18. Second electric push rod; 19. Insert block; 20. Fixing ring. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-6 This utility model discloses a crusher for recycling electromechanical products, including a crusher body 1 and a grate plate 2 inserted into the crusher body 1. It also includes: an upper plate frame 3 and a lower plate frame 4 arranged on both sides of the crusher body 1. Both sides of the crusher body 1 are provided with through holes 5 adapted to the grate plate 2. Conveying devices are fixedly arranged on the surfaces of the upper plate frame 3 and the lower plate frame 4. The conveying devices are used to disassemble and assemble the grate plate 2. A vibration device is arranged on the lower plate frame 4. The vibration device is used to vibrate and clear any blockages in the grate plate 2 on the lower plate frame 4. Fixing devices are arranged on both sides of the crusher body 1. The fixing devices are used to fix the grate plate 2 inside the crusher body 1.
[0024] Specifically, the vibration device includes two limiting frames 6, vibration springs 7, a drive assembly, and a positioning assembly. The two limiting frames 6 are respectively set on both sides of the lower plate frame 4, and one end of each limiting frame 6 is fixedly connected to the crusher body 1. The limiting frames 6 are U-shaped. The two sides of the lower plate frame 4 are respectively inserted into the interior of the two limiting frames 6. Multiple vibration springs 7 are respectively set inside the two limiting frames 6, and the two ends of the vibration springs 7 are fixedly connected to the limiting frame 6 and the lower plate frame 4 respectively. The drive assembly is fixedly set at the bottom of the limiting frame 6, and the positioning assembly is fixedly set on the surface of the lower plate frame 4. The positioning assembly is used to position the grate plate 2 on the lower plate frame 4. Multiple through slots are opened on the surface of the lower plate frame 4.
[0025] Specifically, the drive assembly includes a drive motor 8 and a cam plate 9. The drive motor 8 is mounted on the bottom side of the limit frame 6 via a mounting plate. The cam plate 9 is fixedly sleeved on the surface of the output shaft of the drive motor 8. A slot is provided at the bottom of the limit frame 6, through which the cam plate 9 can pass through the limit frame 6.
[0026] In this embodiment, after the conveying device moves the grate plate 2 onto the lower plate frame 4, if there are debris blocking the grate plate 2, the positioning component positions the grate plate 2 on the lower plate frame 4. Then, the drive motor 8 is started, and the output shaft of the drive motor 8 drives the cam plate 9 to rotate, so that the cam plate 9 passes through the slot and through the limiting frame 6. Then, the protruding part of the cam plate 9 presses the lower plate frame 4 upward, so that the lower plate frame 4 compresses the vibration spring 7 elastically. Then, the lower plate frame 4 rotates until the protruding part disengages from the lower plate frame 4, so that under the elastic force of the vibration spring 7, the lower plate frame 4 is driven to return to its original position downward, so that the lower plate frame 4 hits the inner bottom of the limiting frame 6, thereby causing the grate plate 2 on the lower plate frame 4 to vibrate, thereby vibrating and clearing the debris blocking the screen holes of the grate plate 2.
[0027] Specifically, the positioning assembly includes multiple first electric push rods 10 and positioning plates 11. The multiple first electric push rods 10 are fixedly installed at the four corners of the lower plate frame 4, and the positioning plates 11 are fixedly installed at the ends of the telescopic shafts of the first electric push rods 10. The number of positioning plates 11 is matched with the number of first electric push rods 10.
[0028] In this embodiment, after the conveying device moves the grate bar 2 onto the lower plate frame 4, it controls the telescopic shaft of the first electric push rod 10 to retract. The telescopic shaft of the first electric push rod 10 drives the positioning plate 11 to contact the surface of the grate bar 2, thereby clamping and positioning the grate bar 2 to prevent displacement during vibration.
[0029] Specifically, the conveying device includes a guide frame 12, a lead screw 13, a fixed motor 14, and a connecting assembly. One end of the guide frame 12 is fixedly mounted on the surface of the crusher body 1. One end of the lead screw 13 is connected to the inner side wall of the guide frame 12 through a bearing. The fixed motor 14 is fixedly mounted on the other end of the guide frame 12 through a flange. The output shaft of the fixed motor 14 is fixedly connected to the other end of the lead screw 13. The connecting assembly is mounted on the surface of the grate plate 2.
[0030] Specifically, the connecting components include a slider 15, an electromagnet 16, and a connecting block 17. The slider 15 is T-shaped and threaded onto the surface of the lead screw 13. The slider 15 is slidably connected to the guide frame 12. The electromagnet 16 is fixedly installed at the bottom of the slider 15, and the connecting block 17 is fixedly installed on the side of the grate plate 2.
[0031] In this implementation scheme, when the grate plate 2 needs to be replaced, firstly, the fixing device is controlled to unlock the grate plate 2. Then, the fixed motor 14 of the conveying device on the lower plate frame 4 is started, causing the output shaft of the fixed motor 14 to drive the lead screw 13 to rotate. The lead screw 13 drives the slider 15 to slide along the inner wall of the guide frame 12 through the thread, causing the slider 15 to drive the electromagnet 16 to move towards the crusher body 1. When the electromagnet 16 contacts the connecting iron block 17 on one side of the grate plate 2, the electromagnet 16 is energized to generate magnetism, thereby magnetically fixing the electromagnet 16 to the connecting iron block 17. Then, the fixed motor 14 is controlled to drive the lead screw 13 to reverse, causing the lead screw 13 to drive the slider 15 to reset. The slider 15 drives the grate plate 2 through the electromagnet 16 and the connecting iron block 17, causing the grate plate 2 to detach from the crusher body 1 through the through hole 5, thus completing the disassembly of the grate plate 2.
[0032] Specifically, the fixing device includes a second electric push rod 18, a plug block 19, and a fixing ring 20. The second electric push rod 18 is fixedly installed on the surface of the crusher body 1, the plug block 19 is fixedly installed at the end of the telescopic shaft of the second electric push rod 18, and the fixing ring 20 is fixedly installed on the side of the grate plate 2. The plug block 19 can be adapted to be inserted into the fixing ring 20.
[0033] In this embodiment, after the grate plate 2 is installed into the crusher body 1, the extension shaft of the second electric push rod 18 is extended, thereby driving the insert block 19 to fit and insert into the fixing ring 20 on the grate plate 2, thus facilitating the fixing of the grate plate 2.
[0034] The working principle and usage process of this utility model are as follows: During use, the electromechanical products to be crushed are fed into the crusher body 1 through the inlet. As the rotor inside the crusher body 1 rotates at high speed, it drives the hammers to repeatedly hammer and impact the waste electromechanical products entering the crusher body 1, causing them to break. Material smaller than the gap between the grate plates 2 is then discharged as fragments or particles that meet the requirements. When the crusher body 1 processes different electromechanical products, the selection of the screen holes in the grate plates 2 must be precisely adapted to the material characteristics. For example, crushing large metal components requires large-diameter grate plates 2 to quickly discharge blocky materials, while processing delicate components such as circuit boards requires small-diameter grate plates 2 to control the crushing particle size. When the grate plates 2 need to be replaced, first, the fixing device is controlled to unlock the grate plates 2. Then, the fixed motor 14 of the conveying device on the lower plate frame 4 is started, causing the output shaft of the fixed motor 14 to drive the lead screw 13 to rotate. The lead screw 13 drives the slider 15 to slide along the inner wall of the guide frame 12 through the thread, causing the slider 15 to drive the electromagnet 16 towards the crusher body 1. The mechanism moves until the electromagnet 16 contacts the connecting iron block 17 on one side of the grate plate 2. Then, the electromagnet 16 is energized, causing it to become magnetic, thus magnetically connecting it to the connecting iron block 17. Next, the fixed motor 14 is controlled to reverse the lead screw 13, causing the lead screw 13 to move the slider 15 back to its original position. The slider 15, through the electromagnet 16 and the connecting iron block 17, moves the grate plate 2, causing it to detach from the crusher body 1 through the through hole 5, thus completing the disassembly of the grate plate 2. Place the grate bar 2 that needs to be replaced on the surface of the upper plate frame 3 in advance, and magnetically connect the electromagnet 16 to the connecting iron block 17 on the side of the grate bar 2 away from the crusher body 1. Then, start the fixed motor 14 of the conveying device on the upper plate frame 3, so that the fixed motor 14 drives the slider 15 to move through the lead screw 13. The slider 15 moves the grate bar 2 on the upper plate frame 3 towards the crusher body 1 through the electromagnet 16, so that the grate bar 2 is inserted into the crusher body 1 through the through hole 5, thereby completing the replacement of the grate bar 2.
[0035] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A shredder for recycling of electromechanical products, comprising a shredder body (1) and a rake bar (2) inserted in the shredder body (1), characterized in that, Also includes: The upper plate frame (3) and the lower plate frame (4) are set on both sides of the crusher body (1). Both sides of the crusher body (1) are provided with through holes (5) that are adapted to the grate plate (2). The surfaces of the upper plate frame (3) and the lower plate frame (4) are fixedly provided with conveying devices. The conveying devices are used to disassemble and assemble the grate plate (2). A vibration device is installed on the lower plate frame (4), which is used to vibrate and clear the blocked grate strips (2) on the lower plate frame (4); Fixing devices are provided on both sides of the crusher body (1) for fixing the grate plates (2) inside the crusher body (1).
2. A crusher for recycling of electromechanical products according to claim 1, characterized in that: The vibration device includes two limiting frames (6), vibration springs (7), a drive assembly and a positioning assembly. The two limiting frames (6) are respectively arranged on both sides of the lower plate frame (4). One end of each of the two limiting frames (6) is fixedly connected to the crusher body (1). The limiting frames (6) are arranged in a U-shape. The two sides of the lower plate frame (4) are respectively inserted into the interior of the two limiting frames (6). Multiple vibration springs (7) are respectively arranged inside the two limiting frames (6). The two ends of the vibration springs (7) are fixedly connected to the limiting frame (6) and the lower plate frame (4) respectively. The driving component is fixedly installed at the bottom of the limiting frame (6), and the positioning component is fixedly installed on the surface of the lower plate frame (4). The positioning component is used to position the grate plate (2) on the lower plate frame (4). The surface of the lower plate frame (4) is provided with multiple through slots.
3. A crusher for recycling of electromechanical products according to claim 2, characterized in that: The drive assembly includes a drive motor (8) and a cam plate (9). The drive motor (8) is mounted on the bottom side of the limit frame (6) via a mounting plate. The cam plate (9) is fixedly sleeved on the surface of the output shaft of the drive motor (8). The bottom of the limit frame (6) has a slot, and the cam plate (9) can pass through the limit frame (6) through the slot.
4. A crusher for recycling of electromechanical products according to claim 2, characterized in that: The positioning assembly includes multiple first electric push rods (10) and a positioning plate (11). The multiple first electric push rods (10) are fixedly installed at the four corners of the lower plate frame (4). The positioning plate (11) is fixedly installed at the end of the telescopic shaft of the first electric push rod (10). The number of positioning plates (11) is adapted to the number of first electric push rods (10).
5. A crusher for recycling of electromechanical products as claimed in claim 1, wherein: The conveying device includes a guide frame (12), a lead screw (13), a fixed motor (14), and a connecting assembly. One end of the guide frame (12) is fixedly mounted on the surface of the crusher body (1). One end of the lead screw (13) is connected to the inner wall of the guide frame (12) through a bearing. The fixed motor (14) is fixedly mounted on the other end of the guide frame (12) through a flange. The output shaft of the fixed motor (14) is fixedly connected to the other end of the lead screw (13). The connecting assembly is mounted on the surface of the grate plate (2).
6. A crusher for recycling of electromechanical products according to claim 5, characterized in that: The connecting assembly includes a slider (15), an electromagnet (16), and a connecting block (17). The slider (15) is T-shaped and threaded onto the surface of the lead screw (13). The slider (15) is slidably connected to the guide frame (12). The electromagnet (16) is fixedly disposed at the bottom of the slider (15), and the connecting block (17) is fixedly disposed on the side of the grate plate (2).
7. A crusher for recycling of electromechanical products as claimed in claim 1, wherein: The fixing device includes a second electric push rod (18), a plug (19) and a fixing ring (20). The second electric push rod (18) is fixedly installed on the surface of the crusher body (1). The plug (19) is fixedly installed at the end of the telescopic shaft of the second electric push rod (18). The fixing ring (20) is fixedly installed on the side of the grate plate (2). The plug (19) can be adapted to be inserted into the fixing ring (20).