Sheet metal stamping waste separation and collection device

Abstract

The utility model provides a sheet metal part stamping waste material separation collection device belongs to sheet metal stamping processing technical field, including movable frame, fixedly connected in the support frame of movable frame side wall, fixedly connected in the cover of support frame side wall, fixedly connected in the fixed plate of support frame side wall, the collection bucket of intercommunication in fixed plate side wall, fixedly connected in the mounting plate of support frame side wall, set up in the separation subassembly of support frame side wall. The utility model discloses through movable frame realizes flexible movement positioning, can be adapted to the stamping equipment of different work position and carries out waste material collection, adopts the grading screening structure of small -bore cylinder and big -bore cylinder linkage, has realized the automation accurate separation of waste material, effectively solved the problem of traditional manual sorting low efficiency, the problem of great labour intensity, through the cooperation of baffle, transfer hopper and transfer cylinder, ensure that fine material can be stably transported to second feed bin, and larger waste material falls into first feed bin directly through big -bore cylinder.

Description

Technical Field

[0001] This utility model belongs to the field of sheet metal stamping technology, specifically relating to a sheet metal stamping waste separation and collection device. Background Technology

[0002] In the field of sheet metal stamping, waste collection technology has evolved from manual cleaning to automated processing. Early stamping production mainly relied on manual sweeping of waste or simple material chutes for collection, which resulted in low efficiency and significant safety hazards. With the development of industrial automation, mechanical waste conveyor belts and gravity discharge systems gradually emerged in the late 20th century, but they still faced limitations such as waste accumulation and incomplete sorting. In the 21st century, the introduction of technologies such as vibrating screening, pneumatic blowing, and magnetic separation significantly improved waste separation efficiency. The development of intelligent control systems has further enabled the automatic classification and centralized recycling of waste. Such devices are now widely used in automobile body manufacturing, home appliance sheet metal parts production, and electronic equipment chassis processing, and are particularly suitable for large-volume, high-precision continuous stamping production lines. While improving production efficiency, they also provide technical support for the resource recycling of waste.

[0003] Traditional conveyor belt collection devices can only transport waste materials and cannot effectively separate waste materials of different sizes, resulting in complicated subsequent recycling processes. Although vibrating screen equipment can classify waste materials, it has drawbacks such as high noise, easy jamming, and poor sorting effect on thin waste materials. Pneumatic blowing devices have high energy consumption and are prone to waste splashing and polluting the working environment. Therefore, a sheet metal stamping waste separation and collection device has emerged. Utility Model Content

[0004] The purpose of this utility model is to provide a sheet metal stamping waste separation and collection device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A sheet metal stamping waste separation and collection device includes,

[0007] A movable frame, a support frame fixedly connected to the side wall of the movable frame, a cover fixedly connected to the side wall of the support frame, a fixing plate fixedly connected to the side wall of the support frame, a collection hopper communicating with the side wall of the fixing plate, a mounting plate fixedly connected to the side wall of the support frame, a separation assembly disposed on the side wall of the support frame, and a feeding assembly fixedly connected to the side wall of the support frame.

[0008] The separation assembly includes a drive motor adapted to be installed on the side wall of the mounting plate, a transmission device connected to the output end of the drive motor via a belt, a transmission rod fixedly connected to the output end of the transmission device, a roller sleeved on the surface of the transmission rod, a small-hole roller rollingly connected to the surface of the roller, a large-hole roller fixedly connected to the side wall of the small-hole roller, and a first discharge hopper fixedly connected to the side wall of the support frame.

[0009] In a preferred embodiment of this utility model, the feeding assembly includes a baffle fixedly connected to the side wall of the support frame, and a transfer bucket fixedly connected to the side wall of the baffle.

[0010] As a preferred embodiment of the present invention, the feeding assembly further includes a transfer pipe connected to the bottom of the transfer hopper and a transfer roller connected to the end of the transfer pipe.

[0011] As a preferred embodiment of the present invention, the feeding assembly further includes transmission teeth fixedly connected to the surface of the transfer roller, and a second feeding hopper fixedly connected to the side wall of the support frame.

[0012] In a preferred embodiment of this utility model, the perforated roller is connected to the side wall of the baffle via a bearing, and the end of the collecting hopper extends into the inner cavity of the perforated roller.

[0013] In a preferred embodiment of this utility model, the small-hole roller is connected to the inner wall of the cover via a bearing, and the first hopper is disposed below the large-hole roller.

[0014] In a preferred embodiment of this utility model, the baffle is disposed below the small-hole roller, and the cover is configured as two cavities to separate the small-hole roller from the large-hole roller.

[0015] Compared with existing technologies, the advantages of this utility model are as follows: Flexible movement and positioning are achieved through the mobile frame, allowing for waste collection from stamping equipment at different workstations. The graded screening structure, linking small-hole and large-hole rollers, enables automated and precise separation of waste, effectively solving the problems of low efficiency and high labor intensity associated with traditional manual sorting. The combined use of baffles, transfer hoppers, and transfer rollers ensures that fine materials are stably conveyed to the second discharge hopper, while larger waste materials fall directly into the first discharge hopper through the large-hole roller. The entire process is continuous and efficient. The dual-cavity design of the casing effectively prevents cross-mixing of waste materials of different specifications, ensuring classification accuracy. The overall structural layout is reasonable, and the transmission system is stable and reliable, improving the automation level and work efficiency of waste recycling while reducing labor costs. It has high practical value and promising prospects for promotion. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram showing the connection between the movable frame and the support frame of this utility model;

[0019] Figure 3 This is a schematic diagram of the separation component of this utility model;

[0020] Figure 4 This is a schematic diagram of the feeding component of this utility model.

[0021] In the diagram: 101, moving frame; 102, support frame; 103, cover; 104, fixing plate; 105, collection hopper; 106, mounting plate; 107, separation assembly; 107a, drive motor; 107b, transmission device; 107c, transmission rod; 107d, roller; 107e, small-hole roller; 107f, large-hole roller; 107g, first discharge hopper; 108, discharge assembly; 108a, baffle; 108b, transfer hopper; 108c, transfer pipe; 108d, transfer roller; 108e, transmission gear; 108f, second discharge hopper. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Reference Figures 1-4 This embodiment of the present invention provides a sheet metal stamping waste separation and collection device, comprising:

[0027] The mobile frame 101, the support frame 102 fixedly connected to the side wall of the mobile frame 101, the cover 103 fixedly connected to the side wall of the support frame 102, the fixing plate 104 fixedly connected to the side wall of the support frame 102, the collection hopper 105 connected to the side wall of the fixing plate 104, the mounting plate 106 fixedly connected to the side wall of the support frame 102, the separation component 107 provided on the side wall of the support frame 102, and the unloading component 108 fixedly connected to the side wall of the support frame 102;

[0028] The separation assembly 107 includes a drive motor 107a adapted to be installed on the side wall of the mounting plate 106, a transmission device 107b connected to the output end of the drive motor 107a via a belt, a transmission rod 107c fixedly connected to the output end of the transmission device 107b, a roller 107d sleeved on the surface of the transmission rod 107c, a small-hole roller 107e rollingly connected to the surface of the roller 107d, a large-hole roller 107f fixedly connected to the side wall of the small-hole roller 107e, and a first hopper 107g fixedly connected to the side wall of the support frame 102.

[0029] Specifically, the collection hopper 105 is designed to facilitate the collection of punching waste and to facilitate the transfer of waste to the inner cavity of the small-hole roller 107e. The rotation of the small-hole roller 107e drives the rotation of the large-hole roller 107f. The material is sucked down through the small holes, while larger waste is discharged through the holes of the large-hole roller 107f, which facilitates separation according to the size of the waste.

[0030] Furthermore, the feeding assembly 108 includes a baffle 108a fixedly connected to the side wall of the support frame 102, and a transfer hopper 108b fixedly connected to the side wall of the baffle 108a. The feeding assembly 108 also includes a transfer pipe 108c connected to the bottom of the transfer hopper 108b, and a transfer roller 108d connected to the end of the transfer pipe 108c. The feeding assembly 108 also includes transmission teeth 108e fixedly connected to the surface of the transfer roller 108d, and a second feeding hopper 108f fixedly connected to the side wall of the support frame 102.

[0031] Preferably, the transfer pipe 108c is connected to the transfer roller 108d via a bearing, the transfer roller 108d is connected to the second discharge hopper 108f via a bearing, and the transmission gear 108e is connected to the transmission rod 107c via a chain, ensuring that the chain can drive the transfer roller 108d to rotate, ensuring that fine materials can be transferred into the second discharge hopper 108f, and ensuring the convenience of using the device.

[0032] It should be noted that the small-hole roller 107e is connected to the side wall of the baffle 108a by bearings, the end of the collecting hopper 105 extends into the inner cavity of the small-hole roller 107e, the small-hole roller 107e is connected to the inner wall of the cover 103 by bearings, the first feeding hopper 107g is located below the large-hole roller 107f, the baffle 108a is located below the small-hole roller 107e, and the cover 103 is configured as two cavities, separating the small-hole roller 107e from the large-hole roller 107f.

[0033] In use, the collection hopper 105 of the device is moved to the underside of the hydraulic press using the movable frame 101. After hydraulic operation, waste is swept into the collection hopper 105. The drive motor 107a runs, driving the transmission device 107b. The transmission device 107b drives the transmission rod 107c to rotate, which in turn drives the roller 107d to rotate. The roller 107d drives the small-hole roller 107e to rotate, which in turn drives the large-hole roller 107f to rotate. After the waste enters the small-hole roller 107e through the collection hopper 105, the rotating small-hole roller 107e will expel the fine material through the holes. Larger waste materials are discharged and move towards the large-hole roller 107f, falling into the first hopper 107g through the large hole. Fine materials are discharged through the first hopper 107g, while fine materials are blocked by the baffle 108a and move towards the transfer hopper 108b. The transfer hopper 108b collects the waste materials and transfers them into the transfer roller 108d through the transfer pipe 108c. The transmission rod 107c drives the transfer roller 108d to rotate through the chain, and the transfer roller 108d carries the waste materials into the second hopper 108f for discharge.

[0034] In summary, the mobile frame 101 enables flexible positioning, and the roller-type grading and screening structure effectively solves the problem of mixed accumulation of traditional stamping waste. The small-hole roller 107e and large-hole roller 107f enable automatic grading of waste. Fine materials are screened through the small holes and then conveyed to the second discharge hopper 108f via the transfer hopper 108b and the transfer roller 108d. Larger waste materials fall directly into the first discharge hopper 107g through the large-hole roller 107f. The entire process requires no manual sorting. The transmission system uses a multi-stage transmission of motor drive, chain, and belt to ensure coordinated operation of each roller. The double-cavity structure of the cover 103 effectively isolates waste materials of different specifications. The design of the baffle 108a connected to the bearing ensures both screening accuracy and operational stability. The device achieves automated classification and collection of stamping waste, improves waste recycling efficiency, reduces the labor intensity of manual sorting, and the modular structure facilitates maintenance, giving it high industrial practical value.

[0035] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0036] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0037] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A sheet metal stamping waste separation and collection device, characterized in that: include, The mobile frame (101), the support frame (102) fixedly connected to the side wall of the mobile frame (101), the cover (103) fixedly connected to the side wall of the support frame (102), the fixing plate (104) fixedly connected to the side wall of the support frame (102), the collection hopper (105) communicating with the side wall of the fixing plate (104), the mounting plate (106) fixedly connected to the side wall of the support frame (102), the separation assembly (107) provided on the side wall of the support frame (102), and the unloading assembly (108) fixedly connected to the side wall of the support frame (102). The separation assembly (107) includes a drive motor (107a) adapted to be installed on the side wall of the mounting plate (106), a transmission device (107b) connected to the output end of the drive motor (107a) via a belt, a transmission rod (107c) fixedly connected to the output end of the transmission device (107b), a roller (107d) sleeved on the surface of the transmission rod (107c), a small-hole roller (107e) rollingly connected to the surface of the roller (107d), a large-hole roller (107f) fixedly connected to the side wall of the small-hole roller (107e), and a first hopper (107g) fixedly connected to the side wall of the support frame (102).

2. The device according to claim 1, characterized in that: The feeding assembly (108) includes a baffle (108a) fixedly connected to the side wall of the support frame (102), and a transfer bucket (108b) fixedly connected to the side wall of the baffle (108a).

3. The device according to claim 2, characterized in that: The feeding assembly (108) also includes a transfer pipe (108c) connected to the bottom of the transfer hopper (108b) and a transfer roller (108d) connected to the end of the transfer pipe (108c).

4. The device according to claim 3, characterized in that: The feeding assembly (108) also includes transmission teeth (108e) fixedly connected to the surface of the transfer roller (108d), and a second feeding hopper (108f) fixedly connected to the side wall of the support frame (102).

5. The device according to claim 4, characterized in that: The perforated roller (107e) is connected to the side wall of the baffle (108a) by a bearing, and the end of the collecting hopper (105) extends into the inner cavity of the perforated roller (107e).

6. The device according to claim 5, characterized in that: The small-hole roller (107e) is connected to the inner wall of the cover (103) by a bearing, and the first hopper (107g) is located below the large-hole roller (107f).

7. The device according to claim 6, characterized in that it comprises: The baffle (108a) is located below the small-hole roller (107e), and the cover (103) is configured with two cavities to separate the small-hole roller (107e) from the large-hole roller (107f).

Images