Disc assembly structure of an optical screening machine

Abstract

The utility model provides a kind of optical screening machine's disc assembly structure, including rack and disc, rack inside one side is equipped with support seat, support seat inside one side is equipped with driving equipment, support seat one end is equipped in the inside of locating seat by main shaft, locating seat one side is equipped with protruding locating nut, multiple protruding locating rod, locating seat top is equipped with lock block;Disc is equipped between the opposite of locating seat and lock block, disc middle part is equipped with center hole, the outside of the periphery of center hole is equipped with multiple locating holes, center hole is equipped in the periphery of locating nut, locating hole is equipped in the periphery of locating rod;The utility model has the beneficial effects that: its structure design is simple and reasonable, has the effect that disc is conveniently installed, disassembled, realizes the time of saving disc installation, disassembly.

Description

Technical Field

[0001] This utility model belongs to the technical field of disc assembly for optical sorting machines, and specifically relates to a disc assembly structure for an optical sorting machine. Background Technology

[0002] Currently, the disc optical sorting machine is a high-precision sorting device based on machine vision and automation technology. It is mainly used for rapid detection and sorting of small parts, electronic components, pharmaceutical products, etc. It conveys materials through a rotating disc and, in conjunction with an optical imaging system, achieves automated detection and classification of features such as size, appearance, color, and defects.

[0003] However, before installing the disc, it is necessary to confirm that the disc (usually made of stainless steel or glass), fixing bolts, washers, locating pins, and other accessories are complete. Then, tighten the fixing bolts gradually in a diagonal order. Because it is necessary to avoid deformation due to uneven force, the fixing bolts need to be tightened step by step. They cannot be tightened one at a time. Each fixing bolt needs to be tightened gradually to avoid deformation due to uneven force. This makes the installation process more complicated and time-consuming for installation and disassembly. Utility Model Content

[0004] This utility model proposes a disc assembly structure for an optical sorting machine. The disc assembly includes a drive device, a positioning seat, a locking block, and a disc, which is housed inside a frame. A support seat is provided on one side of the frame. The drive device passes through the support seat and is connected to the positioning seat via a main shaft. A locking block is provided on the top of the positioning seat. The disc passes between the positioning seat and the locking block, thus forming a clamping shape to facilitate the rotation of the disc. Combining the above structure, the disc assembly structure of this application reduces the steps of fixing the disc with bolts, and has a structure that facilitates installation and disassembly, saving installation and disassembly time. It solves the problems mentioned in the background art of the prior art.

[0005] The technical solution of this utility model is implemented as follows: The optical sorting machine includes:

[0006] The frame has a support base on one side and a detection module and a screening module on the other side.

[0007] A drive device is provided on one side of the support base. One end of the drive device is provided with a flange, and the other end passes through the positioning base through a main shaft.

[0008] The flange is connected to the fixing plate provided at the bottom of the support base;

[0009] The positioning seat has a protruding positioning nut on one side and multiple protruding positioning rods on the other side.

[0010] The top of the positioning seat is provided with a locking block, and one side of the locking block is provided with a protruding screw and an elastic block;

[0011] The locking block is fitted inside the positioning nut by a screw;

[0012] Preferably, the support base is formed by a combination of multiple support rods to form a circular shape; however, both the detection module and the screening module are located on the outer periphery of the support base.

[0013] Preferably, the through hole of the positioning seat is connected to the spindle via a keyway;

[0014] Preferably, both the flange and the fixing plate are provided with locking holes; however, the flange and the fixing plate are connected by locking holes and bolts.

[0015] Preferably, the positioning rod is located on the outer side of the positioning nut;

[0016] Preferably, the elastic block is located on the outer side of the screw's outer periphery, and the elastic block is made of elastic plastic material;

[0017] A conveyor block is located on the other side of the frame, and is also located on the outer periphery of the support base.

[0018] The conveyor block is equipped with a conveyor belt;

[0019] The top of the conveying block is provided with a guide block, which includes a first block and a second block. The first block has a protruding guide rod at one end, and the guide rod is inclined. Both ends of the second block are arc-shaped.

[0020] Preferably, the conveyor belt is connected to multiple drive shafts, one of which is connected to a motor;

[0021] Preferably, the conveyor belt is formed into a stepped shape by multiple drive shafts;

[0022] A sliding plate, which is mounted on the top of the support base, and a sliding groove is provided on the bottom surface of the sliding plate;

[0023] Preferably, the slide groove and the support rod (support base) are connected by a through-hole connection.

[0024] A disc, which is disposed between the positioning seat and the locking block;

[0025] The disk has a central hole in the middle, and multiple positioning holes are provided on the outer periphery of the central hole;

[0026] The central hole passes through the outer periphery of the positioning nut, and the positioning hole passes through the outer periphery of the positioning rod;

[0027] Preferably, the top surface of the disc is in contact with the bottom surface of the elastic block, and the bottom surface of the disc is in contact with the top surface of the slide. Preferably, the periphery of the disc is connected to the conveying block, the detection module, and the screening module.

[0028] Preferably, the top surface of the disc is connected to the guide block provided on the top of the conveying block.

[0029] Briefly describe the working principle:

[0030] A support base is provided on one side of the frame, and a drive device is installed in the support base. The drive device is connected to the positioning base via a main shaft. One side of the positioning base has a protruding positioning nut and a positioning rod. The positioning nut passes through the central hole of the disc, and the positioning rod passes through the positioning hole of the disc. The positioning nut is connected to the screw of the locking block. The disc is positioned between the positioning base and the locking block, which helps to form a clamping shape. Driven by the drive device, the disc rotates. The positioning base and the locking block are connected by threads. With the above structure, the disc assembly structure of this application reduces the steps of fixing the disc with bolts, and has a structure that is easy to install and disassemble, thus saving installation and disassembly time.

[0031] After adopting the above technical solution, the beneficial effects of this utility model are: its structural design is simple and reasonable, which facilitates the installation and disassembly of the disc, thereby saving the time of disc installation and disassembly; a support base is provided on one side of the frame, and a conveying block, detection module, and screening module are provided on the outside of the support base, and a driving device is provided on the inside. The driving device uses a main shaft connected to a positioning base, and a locking block is provided on the top of the positioning base. The disc passes between the positioning base and the locking block, thus forming a clamping shape, which helps the disc to rotate. Moreover, the positioning base and the locking block are connected by threads, which facilitates the installation and disassembly of the disc. Attached Figure Description

[0032] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0033] Figure 1 This is a schematic diagram of the overall structure of the frame and disc assembly of this utility model.

[0034] Figure 2 This utility model Figure 1 Enlarged view of the overall structure at point A.

[0035] Figure 3 This is a schematic diagram of the overall structure of the disc assembly of this utility model.

[0036] Figure 4 This is a schematic diagram of the overall structure of the frame of this utility model.

[0037] Figure 5 This utility model Figure 4 Enlarged view of the overall structure at point B.

[0038] Figure 6 This is a schematic diagram of the overall structure of the slide of this utility model.

[0039] Figure 7 This is a schematic diagram of the overall structure of the lock block of this utility model. Detailed Implementation

[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0041] Example 1:

[0042] like Figure 1 As shown: The optical sorting machine includes a frame 2, a conveyor block 3, and a disc 5. A support base 20 is located on one side of the frame 2. Outside the support base 20 are the conveyor block 3 (existing technology, not shown in the figure), multiple detection modules 21 (existing technology, not shown in the figure), and multiple sorting modules 22 (existing technology, not shown in the figure). A drive device 23 is located on the inner side. The conveyor block 3 is connected to a linear vibrating track (existing technology, not shown in the figure) on the vibrating disc. The vibrating disc conveys the initially arranged parts in a straight line to the conveyor block 3, which then conveys the parts to the disc 5 for inspection and sorting. The detection modules 21 can be existing technologies. The technology involves the detection module 21 detecting the parts of the disc 5, and the screening module 22 using existing technology. The screening module 22 classifies the parts (qualified / unqualified) and sorts them into receiving boxes (scrap bins, qualified bins) based on the detection results of the detection module 21. The drive device 23 (motor, cylinder) uses a spindle 231 connected to the positioning seat 24. The top of the positioning seat 24 is provided with a locking block 25. The disc 5 passes between the positioning seat 24 and the locking block 25, thus forming a clamping shape, which helps the disc 5 to rotate. The positioning seat 24 and the locking block 25 are connected by threads, which facilitates the installation and removal of the disc 5.

[0043] like Figure 3As shown: The disc 5 has a central hole 50 in the middle, and multiple positioning holes 51 are provided on the outer periphery of the central hole 50. The positioning seat 24 has a protruding positioning nut 240 on one side and multiple protruding positioning rods 241 on the other side. The positioning rods 241 are located on the outer periphery of the positioning nut 240. However, the central hole 50 passes through the outer periphery of the positioning nut 240, and the positioning holes 51 pass through the outer periphery of the positioning rods 241. This helps the disc 5 to rotate through the positioning seat 24, which helps the parts placed on the disc 5 to be inspected and screened.

[0044] The top of the positioning seat 24 is provided with a locking block 25, and one side of the locking block 25 is provided with a protruding screw 250. However, the locking block 25 is inserted into the positioning nut 240 by the screw 250, and the bottom surface of the locking block 25 is formed with the top surface of the disc 5, which helps the disc 5 to be inserted between the positioning seat 24 and the locking block 25 to form a clamping shape.

[0045] like Figure 7 As shown: The bottom surface of the locking block 25 is provided with a protruding elastic block 251, and the elastic block 251 is located on the outer side of the outer periphery of the screw 250. However, the top surface of the disc 5 is in contact with the bottom surface of the elastic block 251. Preferably, the elastic block 251 is made of elastic plastic material. Through elastic compression, the elastic block 251 increases the friction between the elastic block 251 and the disc 5, thereby improving the stability of the disc 5 after installation.

[0046] like Figure 4 As shown: the bottom surface of the disc 5 is in contact with the top surface of the slide 4, and the slide 4 passes through the top of the support base 20, as shown. Figure 6 As shown, the bottom surface of the slide plate 4 is provided with a slide groove 40, and the support base 20 is formed into a circular shape by a combination of multiple support rods. However, the slide plate 4 adopts a structure in which the slide groove 40 and the support rod (support base 20) are connected through each other. The disc 5 also forms a clamping structure with the slide plate 4 through the locking block 25. The disc 5 is supported by the slide plate 4 and the support base 20, which reduces the pressure on the drive device 23.

[0047] The locking block 25 and the slide 4 form a clamping shape for the disc 5. However, the slide 4 is driven by the disc 5 to form a rotatable motion, preventing friction between the disc 5 and the slide 4 during rotation, which would cause instability in the rotation of the disc 5. It should be noted that the slide 4, disc 5, positioning seat 24 and locking block 25 are assembled into a single structure. However, the connection between the slide 4 and the support rod (support seat 20) can be lubricated, and the connection point needs to be kept clean to prevent the lubricant from clumping. It is necessary to ensure the stability of the rotation of the slide 4.

[0048] The through hole provided in the positioning seat 24 is connected to the main shaft 231 in the form of a keyway. However, the connection between the positioning seat 24 and the drive device 23 through the main shaft 231 helps the positioning seat 24 to achieve rotational movement, thereby enabling the slide 4 and the disc 5 to achieve selective movement.

[0049] The conveying block 3, the detection module 21 and the screening module 22 are all located on the outer side of the support base 20, and the periphery of the disc 5 is connected to the conveying block 3, the detection module 21 and the screening module 22.

[0050] The working principle of the detection module 21 is briefly described below. It should be noted that the detection module 21 can be based on existing technology. The detection module 21 includes a detection camera and a processor. The detection camera and the processor are electrically connected. Both the detection camera and the processor are mounted on the frame of the detection module 21 or on the rack 2. The detection camera uses a CCD camera to acquire images of the parts. The acquired images are then transmitted to the processor, which compares and judges the images to achieve the quality inspection and collection of the parts.

[0051] Briefly describe the working principle of the screening module 22. It should be noted that the screening module 22 can be based on existing technology. The screening module 22 includes an air gun 6 and a receiving frame (waste bin, qualified bin), or a conveyor belt. Both the receiving frame (waste bin, qualified bin) and the conveyor belt are existing structures and are not shown in the figure. Figure 5 As shown, the air gun 6 is installed on the frame of the screening module 22. The air gun 6 is located above the disc 5, and the direction of the nozzle is towards the receiving box and the conveyor belt. However, multiple air guns 6 are electrically connected to the processor, which helps to send qualified and unqualified parts to the corresponding receiving box and conveyor belt through the air gun 6.

[0052] Example 2:

[0053] like Figures 3-4 As shown: One end of the drive device 23 is provided with a flange 230, which is connected to a fixing plate 200 provided at the bottom of the support base 20. Both the flange 230 and the fixing plate 200 are provided with locking holes. However, the flange 230 and the fixing plate 200 are connected by locking holes and bolts, which helps to ensure the stability of the drive device 23.

[0054] Example 3:

[0055] like Figure 1 As shown: The conveyor block 3 is located on the other side of the frame 2. The conveyor block 3 is located on the outer side of the support base 20. The conveyor block 3 is equipped with a conveyor belt 30 inside. The conveyor belt 30 is connected to multiple drive shafts 33. The drive shafts 33 pass through the inside of the conveyor block 3. One of the drive shafts 33 is connected to a motor. The conveyor belt 30 forms a cyclical movement.

[0056] The conveyor belt 30 is formed into a stepped shape by multiple drive shafts 33, however, referring to Figure 1 As shown, the conveyor belt 30 has a stepped shape, with one side of it being horizontal to the disc 5, which helps the conveyor belt 30 to transport parts onto the surface of the disc 5.

[0057] Example 4:

[0058] like Figure 2 As shown: The top of the conveying block 3 is provided with a guide block, and the top surface of the disc 5 is connected to the guide block provided on the top of the conveying block 3. The guide block includes a first block 31 and a second block 32, and the first block 31 and the second block 32 are in a relative position. The parts conveyed by the vibrating plate through the straight vibration track will be conveyed to the relative position between the first block 31 and the second block 32, so that the parts are conveyed from the relative position between the first block 31 and the second block 32 to the surface of the disc 5.

[0059] The first piece 31 has a protruding guide rod 310 at one end. The guide rod 310 is inclined. When the part is conveyed by the conveyor belt 30, the part is guided by the direction of the guide rod 310, which helps the part to be conveyed to the surface of the disc 5.

[0060] Furthermore, both ends of the second block 32 are arc-shaped. When the part is conveyed to the surface of the disk 5 by the guide rod 310, the disk 5 rotates, which helps the part on the surface of the disk 5 to be conveyed by rotating along with the disk 5. The part touches the arc end of the second block 32 by rotating along with the disk 5, which helps the part to correct its position by rotating along with the second block 32, preventing the part from falling off.

[0061] Briefly describe the working principle:

[0062] A support seat 20 is provided on one side of the frame 2. A drive device 23 is provided inside the support seat 20. The drive device 23 is connected to the positioning seat 24 through the main shaft 231. The positioning seat 24 has a protruding positioning nut 240 and a positioning rod 241 on one side. The positioning nut 240 passes through the central hole 50 of the disc 5, and the positioning rod 241 passes through the positioning hole 51 of the disc 5. The positioning nut 240 is connected to the screw 250 of the locking block 25. The disc 5 is positioned between the positioning seat 24 and the locking block 25, which helps the disc 5 to form a clamping shape. Driven by the drive device 23, the disc 5 can rotate. The positioning seat 24 and the locking block 25 are connected by threads. With the above structure, the disc 5 assembly structure of this application reduces the steps of fixing the disc 5 with bolts, and has a structure that is easy to install and disassemble, thus saving installation and disassembly time.

[0063] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A disc assembly structure for an optical sorting machine, characterized in that: include: A frame, wherein a support base is provided on one side of the frame; A drive device is provided on one side of the support base, and one end of the support base is inserted into the positioning base through a main shaft. The positioning seat has a protruding positioning nut and multiple protruding positioning rods on one side; The top of the positioning seat is equipped with a locking block; A disc, which is disposed between the positioning seat and the locking block; The disk has a central hole in the middle, and multiple positioning holes are provided on the outer periphery of the central hole; The central hole passes through the outer periphery of the positioning nut, and the positioning hole passes through the outer periphery of the positioning rod.

2. The disc assembly structure of an optical sorting machine as described in claim 1, characterized in that: The locking block has a protruding screw and an elastic block on one side, and the locking block is inserted into the positioning nut by the screw.

3. The disc assembly structure of an optical sorting machine as described in claim 2, characterized in that: The positioning rod is located on the outer side of the positioning nut.

4. The disc assembly structure of an optical sorting machine as described in claim 3, characterized in that: The elastic block is located on the outer side of the screw's outer periphery.

5. The disc assembly structure of an optical sorting machine as described in claim 4, characterized in that: On the other side of the frame, there are conveying blocks, detection modules and screening modules. The conveying blocks are equipped with conveyor belts inside and guide blocks are provided on the top of the conveying blocks. The guide blocks include a first block and a second block. One end of the first block is provided with a protruding guide rod.

6. The disc assembly structure of an optical sorting machine as described in claim 5, characterized in that: The conveyor belt is connected to multiple drive shafts, and the conveyor belt forms a stepped shape through the multiple drive shafts.

7. The disc assembly structure of an optical sorting machine as described in claim 6, characterized in that: It also includes a slide plate, which is mounted on the top of the support base.

8. The disc assembly structure of an optical sorting machine as described in claim 7, characterized in that: The disk is connected to the conveying block, the detection module, and the screening module.

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