An environment-friendly packaging box semi-finished product sorting device

Abstract

The utility model provides a kind of environmental protection packaging box semi-finished product sorting device, it include: workbench, load foot, positioning component, conveying component, mechanical arm and grab suction component;Workbench is solid thin plate structure, and positioning component is fixedly installed on workbench upper surface, and horizontal positioning spring one is arranged in the shell on positioning component, and horizontal positioning spring one and horizontal positioning gyro wheel one correct the position of environmental protection packaging box semi-finished product, while vertical positioning spring one and vertical positioning gyro wheel one solve environmental protection packaging box semi-finished product stacking misplacement problem, realize the multi-freedom accurate positioning of environmental protection packaging box semi-finished product;Air-tightness sensor on vertical positioning gyro wheel two detects environmental protection packaging box semi-finished product tightness, when detecting that air-tightness is up to standard, start suction cup to carry out non-destructive grabbing, if air-tightness is unqualified, then switch to linear guide rail guided grab hook and implement mechanical clamping, realize the sorting of different environmental protection packaging box semi-finished product, improve the work efficiency of sorting.

Description

Technical Field

[0001] This utility model relates to the field of packaging box sorting technology, and more specifically, to an environmentally friendly packaging box semi-finished product sorting device. Background Technology

[0002] Sorting is a crucial step in the production process of packaging boxes. By replacing traditional manual operations with automated sorting devices, sorting time can be shortened, production efficiency can be improved, product quality can be guaranteed, production costs can be reduced, and the smooth operation of packaging box production can be ensured.

[0003] Existing environmentally friendly packaging box semi-finished product sorting devices use conveyor belts or vibrating discs to sort and transport the boxes. Due to the low density of these boxes, they are prone to shifting or tipping over, often resulting in misaligned stacking and sticking together on the production line. Traditional mechanical sorting devices struggle to accurately locate and grasp them, requiring frequent manual intervention. Sorting equipment primarily uses suction cup robotic arms to sort the randomly stacked thin-walled environmentally friendly packaging boxes. However, some boxes are breathable or have functional holes, making the suction cups prone to failure due to the high permeability of the material, thus reducing the sorting efficiency of the semi-finished environmentally friendly packaging boxes. Therefore, a new environmentally friendly packaging box semi-finished product sorting device is needed to solve these problems. Utility Model Content

[0004] This invention aims to solve the problem that environmentally friendly packaging boxes are stacked and misaligned on the production line, sticking together and making it difficult for traditional mechanical sorting devices to accurately position them, and for suction cup robotic arms to sort breathable environmentally friendly packaging boxes.

[0005] This utility model provides an environmentally friendly packaging box semi-finished product sorting device, including: a workbench, load-bearing feet, positioning components, conveying components, a robotic arm, and a gripping and suction component; the workbench is a solid thin plate structure, the load-bearing feet are fixedly installed on the lower surface of the workbench, the positioning components are fixedly installed on the upper surface of the workbench, the conveying components are movably connected inside the positioning components, there is a gap between the upper surface of the workbench and the lower end of the conveying components, the robotic arm is fixedly installed on the workbench, and the gripping and suction component is movably installed at the end of the robotic arm through a bearing.

[0006] Furthermore, the positioning component includes: a housing, a horizontal positioning spring one, a horizontal positioning roller one, a horizontal positioning spring two, a horizontal positioning roller two, a vertical positioning spring one, a vertical positioning roller one, a vertical positioning spring two, and a vertical positioning roller two; the housing has a hollow, thin-walled structure inside, and inclined plates are provided on the upper surface and side surface of the housing. The angle between the inclined plates and the vertical and horizontal planes is 30°. The inclined plate on the upper surface of the housing is fixedly connected to one end of the horizontal positioning spring one, and the other end of the horizontal positioning spring one is fixedly connected to the retainer of the horizontal positioning roller one. The inclined plate on the side surface of the housing is fixedly connected to one end of the vertical positioning spring one, and the other end of the vertical positioning spring one is fixedly connected to the retainer of the vertical positioning roller one. The top surface of the inner wall of the housing is fixedly connected to one end of the horizontal positioning spring two, and the other end of the horizontal positioning spring two is fixedly connected to the retainer of the horizontal positioning roller two. The side surface of the inner wall of the housing is fixedly connected to one end of the vertical positioning spring two, and the other end of the vertical positioning spring two is fixedly connected to the retainer of the vertical positioning roller two.

[0007] Furthermore, the conveying component includes: a motor, a conveyor belt, and a conveyor wheel; the motor is fixedly mounted on the side wall of the housing, the conveyor wheel is fixedly mounted on the motor, and the conveyor belt is sleeved on the outer surface of the conveyor wheel.

[0008] Furthermore, the gripping and suction component includes: a connecting column, a base plate, a sliding groove, a gripping hook, and a suction cup; the connecting column and the robotic arm are movably connected by a bearing, the base plate is fixedly installed on the connecting column, the base plate is provided with a sliding groove for the movement of the gripping hook, and the lower surface of the base plate is provided with a suction cup.

[0009] Furthermore, a distance sensor is provided on the second horizontal positioning roller, and an airtight sensor is provided on the second vertical positioning roller. Both the distance sensor and the airtight sensor are electrically connected to the gripper and the suction cup.

[0010] Beneficial effects:

[0011] 1. In this utility model, the hollow thin-walled structure of the outer shell, combined with a 30° inclined plate, forms a stable basic frame. Through the cooperation of horizontal positioning spring one and horizontal positioning roller one, the horizontal offset of the packaging box can be automatically corrected. At the same time, horizontal positioning spring two and horizontal positioning roller two maintain the positioning of the environmentally friendly packaging box semi-finished product on the horizontal plane. Vertical positioning spring one and vertical positioning roller one effectively solve the problem of stacking misalignment of packaging boxes, while vertical positioning spring two and vertical positioning roller two maintain the position of the environmentally friendly packaging box semi-finished product in the vertical direction. The spring-roller structure design creates elastic constraints on the environmentally friendly packaging box semi-finished product in both horizontal and vertical dimensions, realizing multi-degree-of-freedom precise positioning of the environmentally friendly packaging box semi-finished product, which facilitates smooth subsequent sorting.

[0012] 2. In this utility model, an airtight sensor is installed on the vertical positioning roller two to detect the surface sealing performance of the semi-finished environmentally friendly packaging box. When the airtightness is detected to be up to standard, the multi-chamber vacuum suction cup is activated to perform gripping. If the airtightness is detected to be unqualified, the system switches to a gripping hook precisely guided by a linear guide rail to perform mechanical gripping. Through the coordination of the suction cup and the gripping hook, the semi-finished environmentally friendly packaging box is handled without damage, while the sorting efficiency of the semi-finished environmentally friendly packaging box is greatly improved. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0014] Figure 2 This is a vertical sectional view of the present invention;

[0015] Figure 3 This is a horizontal sectional view of the present invention;

[0016] Figure 4 This is a side view of the present invention;

[0017] Figure 5 A schematic diagram of the gripping and suction component of this utility model.

[0018] In the figure, the correspondence between the component names and the attached drawing numbers is as follows: workbench 101, load-bearing foot 102, positioning component 2, outer shell 201, horizontal positioning spring 1 202, horizontal positioning roller 1 203, horizontal positioning spring 2 204, horizontal positioning roller 2 205, vertical positioning spring 1 206, vertical positioning roller 1 207, vertical positioning spring 2 208, vertical positioning roller 2 209, conveying component 3, motor 301, conveyor belt 302, conveying wheel 303, robotic arm 4, gripping and suction component 5, connecting column 501, base plate 502, slide 503, gripping hook 504, suction cup 505. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] As attached Figure 1 To be continued Figure 5 As shown:

[0021] This embodiment provides an environmentally friendly packaging box semi-finished product sorting device, including: a workbench 101, a load-bearing foot 102, a positioning component 2, a conveying component 3, a robotic arm 4, and a gripping and suction component 5; the workbench 101 is a solid thin plate structure, the load-bearing foot 102 is fixedly installed on the lower surface of the workbench 101, the positioning component 2 is fixedly installed on the upper surface of the workbench 101, the conveying component 3 is movably connected inside the positioning component 2, there is a gap between the upper surface of the workbench 101 and the lower end of the conveying component 3, the robotic arm 4 is fixedly installed on the workbench 101, and the gripping and suction component 5 is movably installed at the end of the robotic arm 4 through a bearing.

[0022] Preferably, the outer shell 201 has a hollow, thin-walled structure. Inclined plates are provided on both the upper and side surfaces of the outer shell 201, with an angle of 30° between the inclined plates and the vertical and horizontal planes. The inclined plate on the upper surface of the outer shell 201 is fixedly connected to one end of a horizontal positioning spring 202, and the other end of the horizontal positioning spring 202 is fixedly connected to the retainer of a horizontal positioning roller 203. The inclined plate on the side surface of the outer shell 201 is fixedly connected to one end of a vertical positioning spring 206, and the other end of the vertical positioning spring 206 is fixedly connected to the retainer of a vertical positioning roller 207. The top surface of the inner wall of the outer shell 201 is fixedly connected to one end of a second horizontal positioning spring 204, and the other end of the second horizontal positioning spring 204 is fixedly connected to the retainer of a second horizontal positioning roller 205. The side surface of the inner wall of the outer shell 201 is fixedly connected to one end of a second vertical positioning spring 208, and the other end of the second vertical positioning spring 208 is fixedly connected to the retainer of a second vertical positioning roller 209.

[0023] In a specific embodiment: the outer shell 201 adopts a hollow, thin-walled structure design. Its top and sides are provided with inclined plates forming a 30° angle with the vertical and horizontal planes. The top inclined plate of the outer shell 201 is connected to the retainer of the horizontal positioning roller 203 via a horizontal positioning spring 202, providing horizontal elastic positioning for the misaligned and disordered semi-finished environmentally friendly packaging boxes. The top of the horizontal plane of the inner cavity of the outer shell 201 is connected to the retainer of the horizontal positioning roller 205 via a horizontal positioning spring 204, maintaining the semi-finished environmentally friendly packaging boxes horizontally under the action of vertical elastic force. The side inclined plates of the outer shell 201 are connected to the retainer of the vertical positioning roller 207 via a vertical positioning spring 206, providing vertical elastic positioning for the stacked and misaligned semi-finished environmentally friendly packaging boxes. The inner side of the outer shell 201 is connected to the retainer of the vertical positioning roller 209 via a vertical positioning spring 208, maintaining the semi-finished environmentally friendly packaging boxes vertically under the action of vertical elastic force. The elastic positioning structure composed of springs and rollers achieves multi-directional freedom constraints, forming spatial positioning.

[0024] Preferably, the motor 301 is fixedly mounted on the side wall of the housing 201, and a conveyor wheel 303 is fixedly mounted on the motor 301. A conveyor belt 302 is sleeved on the outer surface of the conveyor wheel 303.

[0025] Preferably, the connecting column 501 and the robotic arm 4 are movably connected by bearings. A base plate 502 is fixedly installed on the connecting column 501. The base plate 502 is provided with a sliding groove 503 for the movement of the gripper hook 504. A suction cup 505 is provided on the lower surface of the base plate 502.

[0026] Preferably, a distance sensor is provided on the horizontal positioning roller 205, and an airtight sensor is provided on the vertical positioning roller 209. Both the distance sensor and the airtight sensor are electrically connected to the gripper hook 504 and the suction cup 505.

[0027] In a specific embodiment: multiple conveying wheels 303 are movably mounted inside the outer shell 201 via bearings. The initial first conveying wheel 303 is fixedly connected to the output end of the motor 301, which is fixedly mounted on the side wall of the outer shell 201. A high-friction coefficient conveyor belt 302 is tightly fitted onto the surface of the conveying wheel 303 to form an efficient and environmentally friendly packaging box semi-finished product transport path. The connecting column 501 is connected to the robotic arm 4 via bearings to achieve low-resistance rotational connection. The bottom of the connecting column 501 is fixedly connected to the base plate 502, which is provided with a linear guide rail type slide 503. The slide 503 realizes the linear displacement of the gripper hook 504. A multi-chamber vacuum suction cup 505 is integrated on the lower surface of the base plate 502, which is connected to a high-efficiency vacuum generator to generate adsorption force. The distance sensor on the horizontal positioning roller 205 realizes the size detection of the environmentally friendly packaging box semi-finished product, and the airtightness sensor on the vertical positioning roller 209 can detect the airtightness of the surface of the environmentally friendly packaging box semi-finished product.

[0028] Working principle: The hollow thin-walled structure of the outer shell 201, combined with a 30° inclined plate, forms a basic support frame. Inside the outer shell 201, horizontal positioning spring 1 202 and horizontal positioning roller 1 203 provide elastic horizontal positioning for the misaligned and disordered semi-finished environmentally friendly packaging boxes. Horizontal positioning spring 2 204 connects to horizontal positioning roller 2 to keep the semi-finished environmentally friendly packaging boxes horizontally positioned. Vertical positioning spring 1 206 and vertical positioning roller 1 207 provide elastic vertical positioning for the stacked and misaligned semi-finished environmentally friendly packaging boxes. Vertical positioning spring 2 208 connects to vertical positioning roller 207. Positioning roller 209 maintains the positioning of the semi-finished environmentally friendly packaging box on the vertical plane, achieving multi-directional degree of freedom constraint for the semi-finished environmentally friendly packaging box. The airtightness sensor of the vertical positioning roller 209 detects the sealing performance of the surface of the semi-finished environmentally friendly packaging box. Semi-finished environmentally friendly packaging boxes with good airtightness are sorted and gripped by suction cup 505, while semi-finished environmentally friendly packaging boxes with poor airtightness are gripped and moved by hook 504 on linear guide rail 503. The hook 504 and suction cup 505 work together to improve the accuracy and efficiency of sorting semi-finished environmentally friendly packaging boxes.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An environmentally friendly packaging box semi-finished product sorting device, comprising: The workbench (101), the supporting legs (102), the positioning component (2), the transport component (3), the robotic arm (4), and the gripping component (5) are characterized in that: the workbench (101) is a solid thin plate structure, the supporting legs (102) are fixedly installed on the lower surface of the workbench (101), the positioning component (2) is fixedly installed on the upper surface of the workbench (101), the transport component (3) is movably connected inside the positioning component (2), there is a gap between the upper surface of the workbench (101) and the lower end of the transport component (3), the robotic arm (4) is fixedly installed on the workbench (101), and the gripping component (5) is movably installed at the end of the robotic arm (4) through a bearing.

2. The environmentally friendly packaging box semi-finished product sorting device as described in claim 1, characterized in that: The positioning component (2) includes: a shell (201), a horizontal positioning spring one (202), a horizontal positioning roller one (203), a horizontal positioning spring two (204), a horizontal positioning roller two (205), a vertical positioning spring one (206), a vertical positioning roller one (207), a vertical positioning spring two (208), and a vertical positioning roller two (209); the shell (201) has a hollow thin-walled structure inside, and inclined plates are provided on the upper surface and side surface of the shell (201). The angle between the inclined plates and the vertical and horizontal planes is 30°. The inclined plate on the upper surface of the shell (201) is fixedly connected to one end of the horizontal positioning spring one (202), and the other end of the horizontal positioning spring one (202) is fixedly connected to the horizontal positioning spring one (202). The cage of the horizontal positioning roller 1 (203) is fixedly connected. The inclined plate on the side surface of the outer shell (201) is fixedly connected to one end of the vertical positioning spring 1 (206). The other end of the vertical positioning spring 1 (206) is fixedly connected to the cage of the vertical positioning roller 1 (207). The top surface of the inner wall of the outer shell (201) is fixedly connected to one end of the horizontal positioning spring 2 (204). The other end of the horizontal positioning spring 2 (204) is fixedly connected to the cage of the horizontal positioning roller 2 (205). The side surface of the inner wall of the outer shell (201) is fixedly connected to one end of the vertical positioning spring 2 (208). The other end of the vertical positioning spring 2 (208) is fixedly connected to the cage of the vertical positioning roller 2 (209).

3. The environmentally friendly packaging box semi-finished product sorting device as described in claim 1, characterized in that: The conveying component (3) includes: a motor (301), a conveyor belt (302) and a conveyor wheel (303); the motor (301) is fixedly installed on the side wall of the outer shell (201), and the conveyor wheel (303) is fixedly installed on the motor (301), and the conveyor belt (302) is sleeved on the outer surface of the conveyor wheel (303).

4. The environmentally friendly packaging box semi-finished product sorting device as described in claim 1, characterized in that: The gripping and suction component (5) includes: a connecting column (501), a base plate (502), a sliding groove (503), a gripping hook (504), and a suction cup (505); the connecting column (501) is movably connected to the robotic arm (4) through a bearing, the base plate (502) is fixedly installed on the connecting column (501), the sliding groove (503) for the movement of the gripping hook (504) is provided on the base plate (502), and the suction cup (505) is provided on the lower surface of the base plate (502).

5. The environmentally friendly packaging box semi-finished product sorting device as described in claim 2, characterized in that: The horizontal positioning roller (205) is equipped with a distance sensor, and the vertical positioning roller (209) is equipped with an airtight sensor. Both the distance sensor and the airtight sensor are electrically connected to the grab hook (504) and the suction cup (505).

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