A hardware full inspection device

Abstract

The utility model discloses a kind of hardware full detection device, it includes: first plate body, inductive device is arranged on first plate body;Correcting mechanism;Roller;Roller driving mechanism, it is transmission connection with roller and is used to drive roller to shake to drive product to slide;Full detection mechanism, it is connected in the front end of correcting mechanism;When inductive device senses that product does not pass through full detection mechanism, correcting mechanism swings and discharges product.The utility model in the present application, roller is driven to produce shaking by roller driving mechanism, so that product slides along roller to correcting mechanism, and is detected by full detection mechanism connected in the front end of correcting mechanism, when detecting there is defective product, it is discharged by correcting mechanism, does not form jam, can not be operated by operator Real-time operation, effectively reduce artificial cost.The utility model saves traditional manual handling, effectively utilizes product self weight to slide and complete detection, effectively improves efficiency, shortens the production cycle of product.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts testing technology, and specifically to a hardware parts full inspection device. Background Technology

[0002] With the rapid development of the automotive industry, the dimensional requirements for automotive parts are high, and the market strives for zero defects. However, the production process is inevitably affected by molds, materials, and forming processes, resulting in defective products. Initially, manual inspection of automotive parts was typically carried out by hand using calipers, gauges, and other inspection tools. However, manual inspection of all parts by automated inspection agencies is inefficient and costly. Purchasing automated full-inspection equipment is also expensive.

[0003] Later, some people designed inspection tools on the market that can inspect automotive parts. For example, Chinese utility model patent application CN216205800U discloses an automotive parts inspection tool, which includes: a base plate, a limiting plate, a clamping component, a first support component, a second support component, and inspection components. The limiting plate is movably connected to the base plate through a slide rail assembly. The inspection components include shape inspection components and hole position inspection components, each with multiple components. Both shape inspection components and hole position inspection components include a support block and a sliding strip, with the sliding strip movably connected to the base plate through the support block. This provides an automotive parts inspection tool that reduces manual labor intensity, improves inspection efficiency, and saves inspection costs.

[0004] However, this existing automotive parts inspection tool still has the following shortcomings: In this technical solution, before the inspection begins, the operator needs to move the part to be inspected onto the first and second supports before inspecting the part. This method cannot achieve automatic inspection of the part and still requires one or two operators, which increases production costs. In addition, the inspection head of the sliding bar needs to be inserted into the corresponding hole to perform the inspection, so the efficiency still needs to be improved.

[0005] In view of the above, the inventors propose the following technical solution. Summary of the Invention

[0006] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a hardware parts full inspection device.

[0007] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a hardware parts full inspection device, comprising: a first plate, on which a sensing device is disposed; a guiding mechanism, which is installed on the first plate and used to prevent product blockage; a roller, which is connected to the rear end of the guiding mechanism and is inclinedly distributed; a roller drive mechanism, which is tractably connected to the roller and used to drive the roller to swing so as to cause the product to slide down; a full inspection mechanism, which is connected to the front end of the guiding mechanism and used to inspect the product; when the sensing device senses that the product has not passed the full inspection mechanism, the guiding mechanism swings and discharges the product.

[0008] Furthermore, in the above technical solution, the guiding mechanism includes a cylinder mounting plate disposed on the first plate, a first cylinder mounted on the cylinder mounting plate and inclinedly distributed, a first guiding member hinged to the output shaft of the first cylinder, a guiding member mounting block disposed on the first plate, and a second guiding member mounted on the lower end of the guiding member mounting block and inclinedly distributed.

[0009] Furthermore, in the above technical solution, the first plate body is provided with a first mounting hole for accommodating the sensing device, and the first mounting hole is located next to the first guide member to sense the product.

[0010] Furthermore, in the above technical solution, the first guide member is provided with a first hinge part for hinged with the output shaft of the first cylinder, the front end of the first guide member is formed with a first inclined surface for matching with the full inspection mechanism, the rear end of the first guide member is recessed and formed with a first arc surface, and correspondingly, the front end of the second guide member is protruded and formed with a first convex surface, so that the first guide member can be driven by the first cylinder to swing downward.

[0011] Furthermore, in the above technical solution, the roller drive mechanism includes a motor mounting base, a drive motor mounted on the motor mounting base, a first rocker arm connected to and passing through the output end of the drive motor, a first spring sleeved on the outside of the first rocker arm and used to push the first rocker arm to reset, and a pin passing through the first rocker arm and used to be pushed by the first spring.

[0012] Furthermore, in the above technical solution, the first plate has a first through hole for the first rocker arm to pass through.

[0013] Furthermore, in the above technical solution, a snap tooth is protruding from the end of the first rocker arm, and correspondingly, a snap-fit ​​hole is formed on the roller. When the drive motor drives the first rocker arm to move back and forth, the snap tooth causes the roller to shake, thereby causing the product to flip.

[0014] Furthermore, in the above technical solution, the full inspection mechanism includes a fixture mounting plate installed on the first plate and a fixture installed on the fixture mounting plate, wherein the rear end of the fixture is formed with a second inclined surface for matching with the first inclined surface of the first guide member.

[0015] Furthermore, in the above technical solution, the inspection tool is provided with a contour hole that matches the product.

[0016] After adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art: In this utility model, the roller is driven by a roller drive mechanism to generate shaking, so that the product slides along the roller to the guide mechanism, and is inspected by a full inspection mechanism connected to the front end of the guide mechanism. When a defective product is detected, the guide mechanism discharges the defective product without causing blockage. Real-time operation by personnel is not required, effectively reducing labor costs. Furthermore, compared with existing structures, this utility model eliminates traditional manual handling, effectively utilizing the product's own weight to slide down and complete the inspection, effectively improving efficiency and shortening the product production cycle. Moreover, this utility model has low manufacturing costs, is easy to install, and is highly competitive in the market. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0018] Figure 2 This is a three-dimensional structural schematic diagram of the present invention from another perspective.

[0019] Figure 3 This is a right-side view of the present invention.

[0020] Figure 4 This is a schematic diagram of the structure of the first guiding component in this utility model.

[0021] Figure 5 This is a schematic diagram of the structure of the second guide component in this utility model.

[0022] Figure 6 This is a schematic diagram of the structure of the inspection tool in this utility model. Detailed Implementation

[0023] The present invention will be further described below with reference to specific embodiments and accompanying drawings.

[0024] See Figures 1 to 6 As shown, this is a hardware parts full inspection device, which includes: (see image) Figures 1 to 6As shown, a hardware parts full inspection device includes: a first plate 1, on which a sensing device 100 is disposed; a guide mechanism 2, which is installed on the first plate 1 and used to prevent products from clogging; a roller 3, which is connected to the rear end of the guide mechanism 2 and is inclined; a roller drive mechanism 4, which is tractably connected to the roller 3 and used to drive the roller 3 to swing so that the products slide down; and a full inspection mechanism 5, which is connected to the front end of the guide mechanism 2 and used to inspect the products; when the sensing device 100 senses that the product has not passed the full inspection mechanism 5, the guide mechanism 2 swings and discharges the product.

[0025] In this invention, the roller 3 is driven by the roller drive mechanism 4 to generate a wobbling motion, causing the product to slide along the roller 3 to the guide mechanism 2. The product is then inspected by the full inspection mechanism 5 connected to the front end of the guide mechanism 2. When a defective product is detected, the guide mechanism 2 removes it, preventing blockages and eliminating the need for constant operator intervention, thus effectively reducing labor costs. Furthermore, compared to existing structures, this invention eliminates traditional manual handling, effectively utilizing the product's own weight to complete the inspection, significantly improving efficiency and shortening the production cycle. Moreover, this invention has low manufacturing costs, is easy to install, and is highly competitive in the market.

[0026] The guiding mechanism 2 includes a cylinder mounting plate 21 disposed on the first plate 1, a first cylinder 22 mounted on the cylinder mounting plate 21 and inclinedly distributed, a first guiding member 23 hinged to the output shaft of the first cylinder 22, a guiding member mounting block 24 disposed on the first plate 1, and a second guiding member 25 mounted on the lower end of the guiding member mounting block 24 and inclinedly distributed. When the sensing device 100 senses that the product has not passed the full inspection mechanism 5, the first cylinder 22 drives the first plate 1 to swing downward.

[0027] The first plate 1 has a first mounting hole 11 for accommodating the sensing device 100. Preferably, the first mounting hole 11 is located beside the first guide member 23 of the guiding mechanism 2. When the product passes through the first guide member 23, the product is sensed. When the product stays in the first guide member 23 for more than a first preset time (e.g., preset 3s), it cannot pass through the full inspection mechanism 5 and is identified as a defective product. The first cylinder 22 drives the first guide member 23 to swing downward to discharge the defective product. Furthermore, the first cylinder 22 drives the first guide member 23 to reset and continue the inspection.

[0028] The first guide member 23 is provided with a first hinge portion 231 for hinged with the output shaft of the first cylinder 22. The front end of the first guide member 23 is formed with a first inclined surface 232 for matching with the full inspection mechanism 5. The rear end of the first guide member 23 is recessed and formed with a first arc surface 233. Correspondingly, the front end of the second guide member 25 is protruding and formed with a first convex surface 251, so that the first guide member 23 can be driven downward by the first cylinder 22 to swing downward. Here, the first arc surface 233 matches the first convex surface 251 to facilitate the downward swing of the first guide member 23. When swinging downward, the upper end of the first arc surface 233 will block the product in the second guide member 25 to prevent subsequent products from being accidentally discharged.

[0029] The roller drive mechanism 4 includes a motor mounting base 41, a drive motor 42 mounted on the motor mounting base 41, a first rocker arm 43 connected to and passing through the output end of the drive motor 42, a first spring 44 sleeved on the outside of the first rocker arm 43 for pushing the first rocker arm 43 to reset, and a pin 45 passing through the first rocker arm 43 for being pushed by the first spring 44. The end of the first rocker arm 43 has a protruding snap tooth 431, and correspondingly, the roller 3 has a snap-fit ​​hole 31. When the drive motor 42 drives the first rocker arm 43 to move back and forth, the snap tooth 431 drives the roller 3 to shake, thereby causing the product to flip.

[0030] The full inspection mechanism 5 includes a fixture mounting plate 51 mounted on the first plate 1 and a fixture 52 mounted on the fixture mounting plate 51. The rear end of the fixture 52 has a second inclined surface 521 formed to match the first inclined surface 232 of the first guide member 23. The first plate 1 has a first through hole 14 for the first rocker arm 43 to pass through, and the fixture 52 has a contour hole 522 that matches the product. Preferably, the fixture 52 is detachably mounted on the fixture mounting plate 51, allowing for replacement of the fixture 52 when inspecting products of different shapes, effectively improving applicability.

[0031] In summary, in this invention, the roller 3 is driven by the roller drive mechanism 4 to generate a wobbling motion, causing the product to slide along the roller 3 towards the guide mechanism 2. The product is then inspected by the full inspection mechanism 5 connected to the front end of the guide mechanism 2. When a defective product is detected, the guide mechanism 2 removes it, preventing blockages and eliminating the need for real-time operator intervention, thus effectively reducing labor costs. Furthermore, compared to existing structures, this invention eliminates traditional manual handling, effectively utilizing the product's own weight to complete the inspection, significantly improving efficiency and shortening the production cycle. Moreover, this invention has low manufacturing costs, is easy to install, and is highly competitive in the market.

[0032] Of course, the above description is only a specific embodiment of the present utility model and is not intended to limit the scope of the present utility model. All equivalent changes or modifications made to the structure, features and principles described in the claims of the present utility model should be included in the scope of the claims of the present utility model.

Claims

1. A hardware full inspection apparatus, characterized by comprising: include: A first plate (1) is provided with a sensing device (100). A guiding mechanism (2) is mounted on the first plate (1) and is used to prevent product blockage; Roller (3) is connected to the rear end of the guide mechanism (2) and is inclined; A roller drive mechanism (4) is transmissionably connected to the roller (3) and is used to drive the roller (3) to sway so as to cause the product to slide down; The full inspection unit (5) is connected to the front end of the guide unit (2) and is used to inspect the product; When the sensing device (100) senses that the product has not passed the full inspection mechanism (5), the guiding mechanism (2) swings and discharges the product.

2. A complete hardware inspection device according to claim 1, characterized in that: The guiding mechanism (2) includes a cylinder mounting plate (21) disposed on the first plate (1), a first cylinder (22) mounted on the cylinder mounting plate (21) and inclined, a first guiding member (23) hinged to the output shaft of the first cylinder (22), a guiding member mounting block (24) disposed on the first plate (1), and a second guiding member (25) mounted on the lower end of the guiding member mounting block (24) and inclined. When the sensing device (100) senses that the product has not passed the full inspection mechanism (5), the first cylinder (22) drives the first plate (1) to swing downward.

3. The full inspection device for hardware according to claim 1, characterized in that: The first plate (1) has a first mounting hole (11) for accommodating the sensing device (100), and the first mounting hole (11) is located next to the first guide member (23) to sense the product.

4. A complete hardware inspection device according to claim 3, characterized in that: The first guide member (23) is provided with a first hinge part (231) for hinged with the output shaft of the first cylinder (22). The front end of the first guide member (23) is formed with a first inclined surface (232) for matching with the full inspection mechanism (5). The rear end of the first guide member (23) is recessed and formed with a first arc surface (233). Correspondingly, the front end of the second guide member (25) is protruding and formed with a first convex surface (251) so that the first guide member (23) can be driven downward by the first cylinder (22) to swing.

5. A complete hardware inspection device according to any one of claims 1-4, characterized in that: The roller drive mechanism (4) includes a motor mounting base (41), a drive motor (42) mounted on the motor mounting base (41), a first rocker arm (43) connected to the output end of the drive motor (42) and passing through it, a first spring (44) sleeved on the outside of the first rocker arm (43) and used to push the first rocker arm (43) to reset, and a pin (45) passing through the first rocker arm (43) and used to be pushed by the first spring (44).

6. A complete hardware inspection device according to claim 5, characterized in that: The first plate (1) has a first through hole (14) for the first rocker arm (43) to pass through.

7. A complete hardware inspection device according to claim 5, characterized in that: The first rocker arm (43) has a protruding tooth (431) at its end. Correspondingly, the roller (3) has a snap hole (31). When the drive motor (42) drives the first rocker arm (43) to move back and forth, the snap tooth (431) drives the roller (3) to shake, thereby causing the product to flip.

8. A complete hardware inspection device according to any one of claims 1-4, characterized in that: The full inspection mechanism (5) includes a fixture mounting plate (51) mounted on the first plate (1) and a fixture (52) mounted on the fixture mounting plate (51), wherein the rear end of the fixture (52) is formed with a second inclined surface (521) for matching with the first inclined surface (232) of the first guide member (23).

9. A complete hardware inspection device according to claim 8, characterized in that: The inspection tool (52) has a contour hole (522) that matches the product.

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