A multi-stage automatic cleaning device for paper tube glue production

Abstract

The utility model belongs to paper tube glue production equipment field, concretely relates to a multistage automatic cleaning device for paper tube glue production, including frame, casing, water tank, ultrasonic generator, servo motor and its transmission mechanism. The casing is equipped with stirring rake, arc scraper, high pressure spray head and the like cleaning assembly, is through multistage design of ultrasonic cleaning, stirring cleaning and high pressure injection cleaning, and is combined with automatic control to realize efficient cleaning. The utility model is convenient for maintenance through modular structure, and the pollution discharge system ensures environmental protection treatment, remarkably improves cleaning efficiency and thoroughness, reduces manual intervention, is applicable to the industrial scene of high cleanliness and automatic operation, has extensive application value.

Description

Technical Field

[0001] This utility model relates to the technical field of paper tube adhesive production equipment, specifically a multi-stage automatic cleaning device for paper tube adhesive production. Background Technology

[0002] Currently, in the paper tube adhesive production process, cleaning of production equipment is a crucial step in ensuring product quality and production efficiency. However, existing cleaning devices generally suffer from poor cleaning effectiveness, complex operation, and low automation. Traditional cleaning methods typically rely on manual operation or simple mechanical cleaning structures, which are insufficient to thoroughly remove residual adhesives or other impurities from the equipment, leading to uneven cleaning or even residue accumulation, affecting the quality stability of subsequent production batches. Furthermore, existing cleaning devices are particularly inadequate when dealing with complex structures or hard-to-reach areas, easily creating cleaning blind spots and further reducing cleaning efficiency. Simultaneously, the cleaning process consumes a high amount of water and energy, lacks energy-saving and environmentally friendly design concepts, and does not meet the requirements of modern industry for sustainable development.

[0003] On the other hand, existing cleaning devices are mostly single-stage cleaning devices, with limited cleaning intensity and range, failing to meet the needs of multi-stage deep cleaning. Especially in paper tube adhesive production equipment, due to the strong adhesion and rapid curing speed of the adhesive, a single cleaning method is insufficient to achieve ideal results. Furthermore, if wastewater and waste generated during the cleaning process are not discharged promptly, it will further affect the cleaning effect and increase the difficulty of equipment maintenance. Therefore, developing a device capable of multi-stage automatic cleaning, efficient residue removal, reduced resource consumption, and improved cleaning accuracy has become a pressing technical challenge in the current paper tube adhesive production equipment field. Such a device not only needs to possess high-efficiency cleaning capabilities but should also consider automated operation and energy conservation and environmental protection requirements to adapt to the needs of modern production. Utility Model Content

[0004] This invention addresses the problems of low cleaning efficiency, incomplete cleaning, and complex operation in existing paper tube adhesive production equipment, and provides a multi-stage automatic cleaning device. The device, through its multi-stage cleaning structure design, combined with automated control and the application of high-efficiency cleaning components, significantly improves cleaning effectiveness and ease of operation.

[0005] This utility model provides a multi-stage automatic cleaning device for paper tube adhesive production, including a frame, a housing, a water tank, an ultrasonic generator, a servo motor, and a transmission mechanism. The frame serves as the supporting structure for the entire device, used to fix and install the various functional components. The housing is a hollow structure containing cleaning components for cleaning the target area. The water tank is located on one side of the housing, used to store cleaning fluid and deliver it into the housing via an inlet pipe. The ultrasonic generator is installed on one side of the housing, generating high-frequency vibrations to enhance the cleaning effect. The servo motor drives the main shaft to rotate via the transmission mechanism, thereby driving the agitator and high-pressure nozzle.

[0006] Furthermore, the cleaning assembly includes a stirring paddle, an arc-shaped scraper, a high-pressure nozzle, and a circular groove. The stirring paddle is fixed to the outer circumference of the main shaft, and the rotation of the main shaft agitates the cleaning fluid, ensuring its even distribution within the casing. The arc-shaped scraper is installed at the end of the stirring paddle, contacting the inner wall of the casing, and is used to remove stubborn residues. The high-pressure nozzle is installed at the end of the rotating tube and connected to a water tank via a hose, used to spray high-pressure water for cleaning. The circular groove is formed on the side wall of the casing's inner cavity to accommodate the high-pressure nozzle and ensure precise spray angle.

[0007] Specifically, the transmission and adjustment mechanism includes a transmission mechanism, a universal ball joint, a connecting rod, and a connecting plate. The transmission mechanism uses a synchronous belt to connect the servo motor and the main shaft for power transmission; the universal ball joint allows the rotating tube to rotate freely within a certain range to adapt to different cleaning needs; the connecting rod and connecting plate connect the turntable and the rotating tube, realizing the transmission of rotational motion, thereby ensuring that the high-pressure nozzle can be flexibly adjusted in position.

[0008] Furthermore, the sewage discharge system includes a sewage pipe and a pump body. The sewage pipe is installed at one end of the machine casing and is used to discharge the waste liquid after cleaning; the pump body is installed on the sewage pipe to assist in the rapid discharge of waste liquid and reduce the residence time of waste liquid.

[0009] The technical features of this utility model lie in its multi-stage cleaning design, automated control, and high-efficiency cleaning effect. The multi-stage cleaning design includes ultrasonic cleaning, agitation cleaning, and high-pressure jet cleaning. Ultrasonic cleaning uses high-frequency vibrations generated by an ultrasonic generator to remove microparticles and stubborn stains; agitation cleaning is completed by a stirring paddle and an arc-shaped scraper, improving cleaning efficiency; and high-pressure jet cleaning uses a high-pressure nozzle that flexibly adjusts the spray angle under the drive of a rotating tube to achieve all-around cleaning.

[0010] Specifically, the automated control system achieves automated operation of the cleaning process through the cooperation of servo motors and transmission mechanisms, reducing manual intervention. The design of the omnidirectional ball and rotating tube allows the high-pressure nozzle to be flexibly adjusted in position according to actual needs, meeting the requirements of different cleaning scenarios.

[0011] Furthermore, the highly efficient cleaning effect is achieved through the design of the stirring paddle and arc-shaped scraper, effectively cleaning residues from the inner wall of the casing and avoiding secondary pollution; the multi-angle spray from the high-pressure nozzle ensures thorough cleaning without blind spots. In addition, the modular design allows each component to be fixed with flanges or screws, facilitating disassembly and maintenance; the combination of the drain pipe and pump body ensures rapid discharge of waste liquid, meeting environmental protection requirements.

[0012] The specific implementation of this utility model is as follows: S1, the casing and water tank are fixedly installed on the frame to ensure the overall structural stability; S2, the ultrasonic generator is installed on one side of the casing and connected to the control system through a line to generate high-frequency vibration; S3, the servo motor is connected to the main shaft through a transmission mechanism to drive the main shaft to rotate; S4, the stirring paddle is fixed on the outer circumference of the main shaft, and the arc-shaped scraper is installed at the end of the stirring paddle to clean the inner wall of the casing; S5, the rotating tube is installed at one end of the casing through a universal ball, the high-pressure nozzle is fixed at the end of the rotating tube, and connected to the water tank through a hose; S6, the transmission mechanism connects the servo motor and the main shaft through a synchronous belt device, and the connecting rod and connecting plate connect the turntable and the rotating tube to realize the transmission of rotational motion; S7, the sewage pipe is installed at one end of the casing, and the waste liquid is quickly discharged with the assistance of the pump body.

[0013] The beneficial effects of this utility model are as follows: the coordinated work of multi-stage cleaning components significantly improves cleaning efficiency and reduces manual intervention; the combination of arc-shaped scrapers and high-pressure nozzles ensures thorough cleaning and avoids the impact of residues on equipment performance; the automated control system simplifies the operation process and reduces labor costs; and the design of the sewage pipe and pump body ensures centralized treatment of waste liquid, meeting environmental protection requirements.

[0014] Specifically, this invention is applicable to the cleaning of paper tube adhesive production equipment, and is particularly suitable for industrial scenarios requiring high cleanliness and automated operation, thus having broad application prospects. Through the implementation of the above technical solution, this invention solves the problems of low cleaning efficiency, incomplete cleaning, and complex operation in existing technologies, demonstrating significant technical advantages and market value.

[0015] To make the above and other objects, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a front view of the three-dimensional structure of this utility model;

[0018] Figure 2 This is an enlarged view of section A of this utility model;

[0019] Figure 3 This is a schematic diagram from another perspective of the present invention;

[0020] Figure 4 This is a schematic diagram of the internal structure of this utility model.

[0021] Numbering on the map:

[0022] 1. Frame; 2. Housing; 3. Water tank; 4. Ultrasonic generator; 5. Inlet pipe; 6. Hose; 7. Transmission mechanism; 8. Turntable; 9. Connecting rod; 10. Connecting plate; 11. Rotating tube; 12. Universal ball; 13. Main shaft; 14. Servo motor; 15. Drain pipe; 16. Pump body; 17. Agitator; 18. Arc scraper; 19. Circular groove; 20. High-pressure nozzle. Detailed Implementation

[0023] This utility model provides a multi-stage automatic cleaning device for paper tube adhesive production, combined with an attached... Figure 1 To be continued Figure 4 The specific implementation method is described in detail below. The device includes core components such as a frame 1, a housing 2, a water tank 3, an ultrasonic generator 4, a servo motor 14, and its transmission mechanism 7. These components work together efficiently through a modular design. The frame 1 serves as the supporting structure for the entire device, with the housing 2 and water tank 3 fixedly mounted on its top and one side, respectively. The housing 2 has a hollow structure and contains cleaning components for cleaning the target area. The water tank 3 is connected to a hose 6 via a water inlet pipe 5 to deliver cleaning fluid into the housing 2, ensuring sufficient liquid supply during the cleaning process. The ultrasonic generator 4 is installed on one side of the housing 2, generating high-frequency vibrations to enhance the cleaning effect, especially suitable for removing fine particles and stubborn stains.

[0024] The servo motor 14 drives the main shaft 13 to rotate via the transmission mechanism 7. The main shaft 13 is rotatably mounted on the housing 2 via bearings. The transmission mechanism 7 uses a synchronous belt device to ensure smooth and reliable power transmission. An integrally formed stirring paddle 17 is provided on the outer circumference of the main shaft 13. An arc-shaped scraper 18 is fixedly connected to the end of the stirring paddle 17. The arc-shaped scraper 18 contacts the inner wall of the housing 2, cleaning residues on the inner wall and preventing secondary contamination. The stirring paddle 17, through the rotation of the main shaft 13, achieves uniform stirring of the cleaning fluid, improving the uniformity of the cleaning fluid distribution and thus increasing cleaning efficiency. A circular groove 19 is provided on the side wall of the inner cavity of the housing 2 to accommodate the high-pressure nozzle 20, ensuring precise spray angle and coverage of all areas of the inner wall of the housing.

[0025] Four symmetrically arranged rotating tubes 11 are rotatably mounted on one end of the housing 2 via a universal ball joint 12. High-pressure nozzles 20 are fixedly mounted at the ends of the rotating tubes 11, located inside corresponding circular grooves 19. The design of the universal ball joint 12 allows the rotating tubes 11 to rotate freely within a certain range, adapting to different cleaning needs. The rotating tubes 11 are connected to the water tank 3 via a flexible hose 6. One end of the hose 6 is fixed to the water inlet pipe 5, and the other end is connected to the rotating tubes 11, ensuring that the cleaning fluid can be smoothly delivered to the high-pressure nozzles 20. A connecting rod 9 and a connecting plate 10 connect the turntable 8 and the rotating tubes 11, realizing the transmission of rotational motion and ensuring that the high-pressure nozzles 20 can be flexibly adjusted to meet the requirements of all-around cleaning.

[0026] The wastewater discharge system includes a drain pipe 15 and a pump body 16. The drain pipe 15 is fixedly installed at one end of the casing 2 via a flange and is used to discharge the waste liquid after cleaning. The pump body 16 is fixed to the drain pipe 15 to assist in the rapid discharge of waste liquid, reducing the residence time of waste liquid in the casing and meeting environmental protection requirements. The casing 2 is also equipped with a feed inlet to facilitate the placement of the target object to be cleaned into the casing for cleaning operations. The entire device achieves efficient operation of the cleaning process through automated control, reducing manual intervention.

[0027] In the specific implementation process, the housing 2 and water tank 3 are first fixedly installed on the frame 1 to ensure the overall structure is stable and reliable. Then, the ultrasonic generator 4 is installed on one side of the housing 2 and connected to the control system via wiring to generate high-frequency vibrations. Ultrasonic cleaning is the first-stage cleaning step of this device. The high-frequency vibrations generated by the ultrasonic generator 4 remove tiny particles and stubborn stains from the inner wall of the housing, laying the foundation for subsequent cleaning steps. The servo motor 14 is connected to the main shaft 13 via the transmission mechanism 7, driving the main shaft 13 to rotate. The main shaft 13 drives the stirring paddle 17 and the arc-shaped scraper 18 to complete the second-stage stirring cleaning. The stirring paddle 17 agitates the cleaning fluid, ensuring its even distribution inside the housing 2. Simultaneously, the arc-shaped scraper 18 contacts the inner wall of the housing, effectively removing stubborn residues and preventing them from affecting the equipment's performance.

[0028] The third stage of cleaning is completed by the high-pressure nozzle 20. The high-pressure nozzle 20 is installed at one end of the housing 2 via a rotating tube 11. A hose 6 delivers cleaning fluid from the water tank 3 to the high-pressure nozzle 20. Driven by the rotating tube 11, the high-pressure nozzle 20 flexibly adjusts its spray angle to achieve all-around cleaning. The omnidirectional ball joint 12 allows the rotating tube 11 to rotate freely within a certain range, adapting to different cleaning needs. The connecting rod 9 and the connecting plate 10 connect the turntable 8 to the rotating tube 11, transmitting rotational motion and ensuring that the high-pressure nozzle 20 can flexibly adjust its position according to actual needs, meeting the requirements of different cleaning scenarios. The three cleaning steps work together to significantly improve cleaning efficiency and ensure thorough cleaning without any blind spots.

[0029] After cleaning, the waste liquid is discharged through the drain pipe 15, and the pump body 16 assists in the rapid discharge of the waste liquid, reducing the residence time of the waste liquid in the machine casing. The design of the drain pipe 15 and the pump body 16 not only improves the waste liquid treatment efficiency but also meets environmental protection requirements. The entire cleaning process is realized through an automated control system. Operators only need to start the equipment to complete the cleaning operation, simplifying the operation process and reducing labor costs. In addition, this device adopts a modular design, with each component fixed by flanges or screws, facilitating disassembly and maintenance and extending the service life of the equipment.

[0030] This device is particularly suitable for cleaning paper tube adhesive production equipment, especially in industrial settings requiring high cleanliness and automated operation. In practical applications, the operator places the object to be cleaned into the casing 2 through the feed inlet. After starting the equipment, the ultrasonic generator 4, stirring paddle 17, and high-pressure nozzle 20 work sequentially to complete multi-stage cleaning. During the cleaning process, ultrasonic cleaning removes tiny particles, stirring cleaning improves cleaning efficiency, and high-pressure jet cleaning ensures thorough cleaning without any blind spots. After cleaning, the waste liquid is discharged through the drain pipe 15, and the operator removes the cleaned object, completing the entire cleaning process.

[0031] In summary, this invention significantly improves cleaning efficiency and reduces manual intervention through the coordinated operation of multi-stage cleaning components. The cooperation between the arc-shaped scraper 18 and the high-pressure nozzle 20 ensures thorough cleaning and avoids the impact of residues on equipment performance. The automated control system simplifies the operation process and reduces labor costs. The design of the drain pipe 15 and pump body 16 ensures centralized treatment of waste liquid, meeting environmental protection requirements. This device solves the problems of low cleaning efficiency, incomplete cleaning, and complex operation in existing technologies, and has significant technical advantages and market value.

[0032] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A multi-stage automatic cleaning device for paper tube glue production, comprising a rack (1), a casing (2), a water tank (3), an ultrasonic generator (4), a servo motor (14) and its transmission mechanism (7), characterized in that, The frame (1) serves as a support structure for fixing and installing various functional components. The housing (2) is a cavity structure and has a cleaning function component inside. The water tank (3) is located on one side of the housing (2) and the cleaning fluid is transported into the housing (2) through the water inlet pipe (5). The ultrasonic generator (4) is installed on one side of the housing (2). The servo motor (14) drives the main shaft (13) to rotate through the transmission mechanism (7), thereby driving the stirring paddle (17) and the high-pressure nozzle (20) to move.

2. The multi-stage automatic cleaning device for paper tube adhesive production according to claim 1, characterized in that: The cleaning function components include an agitator (17), an arc-shaped scraper (18), a high-pressure nozzle (20), and a circular groove (19). The agitator (17) is fixed on the outer circumferential surface of the main shaft (13). The arc-shaped scraper (18) is installed at the end of the agitator (17) and contacts the inner wall of the housing (2). The high-pressure nozzle (20) is installed at the end of the rotating tube (11) and connected to the water tank (3) through a hose (6). The circular groove (19) is opened on the inner wall of the housing (2) to accommodate the high-pressure nozzle (20).

3. The multi-stage automatic cleaning device for paper tube adhesive production according to claim 2, characterized in that: The rotating tube (11) is installed at one end of the housing (2) via a universal ball (12), which allows the rotating tube (11) to rotate freely within a certain range.

4. The multi-stage automatic cleaning device for paper tube adhesive production according to claim 1, characterized in that: It also includes a sewage system, which includes a sewage pipe (15) and a pump body (16). The sewage pipe (15) is installed at one end of the casing (2) to discharge the waste liquid after cleaning, and the pump body (16) is installed on the sewage pipe (15) to assist in the rapid discharge of waste liquid.

5. The multi-stage automatic cleaning device for paper tube adhesive production according to claim 2, characterized in that: The transmission mechanism (7) uses a synchronous belt device to connect the servo motor (14) and the main shaft (13), and the connecting rod (9) and the connecting plate (10) connect the turntable (8) and the rotating tube (11) to realize the transmission of rotational motion.

6. The multi-stage automatic cleaning device for paper tube adhesive production according to claim 1, characterized in that: The ultrasonic generator (4) is connected to the control system via a circuit to generate high-frequency vibrations.

7. The multi-stage automatic cleaning device for paper tube adhesive production according to claim 2, characterized in that: The stirring paddle (17) and the arc-shaped scraper (18) are integrally formed.

8. The multi-stage automatic cleaning device for paper tube adhesive production according to claim 4, characterized in that: The drain pipe (15) is fixedly installed at one end of the casing (2) via a flange.

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