Hot-rolled seamless steel pipe wall thickness uniform control device
By adjusting the clamp opening and driving the steel pipe to rotate through the clamping and rotating device, the problem of low detection efficiency in the existing technology is solved, realizing comprehensive steel pipe quality inspection and improving detection efficiency and accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAOCHENG DEV ZONE JIN YUN STEEL PIPE CO LTD
- Filing Date
- 2025-08-11
- Publication Date
- 2026-08-04
AI Technical Summary
In the current hot-rolled seamless steel pipe production process, inspection can only be carried out from one side, and the clamps cannot adjust the opening according to the size of the steel pipe, which makes rotation time-consuming and labor-intensive, affecting inspection efficiency and quality.
The clamping device uses a servo motor to drive the central gear and spur gear to adjust the size of the clamp opening, and a rotating device to drive the steel pipe for 360° inspection. Combined with sound wave and temperature detectors, it achieves all-round inspection.
The fixture's adaptability and testing efficiency have been improved, resulting in enhanced steel pipe quality, simplified operating procedures, and increased comprehensiveness and accuracy of testing.
Smart Images

Figure CN224586625U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel pipe production technology, specifically to a device for controlling the uniformity of wall thickness in hot-rolled seamless steel pipes. Background Technology
[0002] With the acceleration of industrialization, steel pipes are widely used in various fields such as petroleum, chemical industry, and machinery manufacturing. In the production process of hot-rolled seamless steel pipes, inspection is usually only possible from one side, and the rotation of the pipe requires manual pushing. However, the friction between the pipe and the clamp is generally high, making rotation very time-consuming and labor-intensive. Furthermore, existing clamps generally cannot adjust the clamp opening according to the pipe size. Therefore, developing a wall thickness uniformity control device that can adjust the clamp opening size according to the pipe thickness and automatically rotate the pipe for thickness inspection has become an urgent need to improve the quality and inspection efficiency of hot-rolled seamless steel pipes. Utility Model Content
[0003] This utility model provides a device for controlling the uniformity of wall thickness of hot-rolled seamless steel pipes. It can use a servo motor to drive a central gear to rotate through a clamping device, which in turn drives a spur gear to rotate. The rotation of the spur gear changes the opening size of the clamp. The opening size of the clamp can be adjusted at will according to the steel pipe of different thicknesses, which effectively improves the adaptability of the clamp. Furthermore, by setting up a rotating device, a rotating wheel drives the steel pipe to rotate on the clamp, so that the detector can perform 360° detection on the steel pipe, which effectively improves the quality of the steel pipe and the detection efficiency.
[0004] To achieve the above objectives, a device for controlling the uniform wall thickness of hot-rolled seamless steel pipes is provided, comprising a base plate, an mounting plate fixedly connected to the upper surface of the base plate, a clamping device provided on the upper surface of the mounting plate, a hydraulic press fixedly connected to the upper surface of the mounting plate, a hydraulic rod fixedly connected to the output end of the upper surface of the hydraulic press, an mounting block fixedly connected to the upper surface of the hydraulic rod, a rotating device provided on the center side surface of the mounting block, a bracket fixedly connected to the upper surface of the mounting block, a top plate fixedly connected to the upper surface of the bracket, an acoustic detector fixedly connected to the inner surface of the top plate, and a temperature detector fixedly connected to the center side surface of the mounting block. The mounting block is provided to facilitate the installation of the rotating device.
[0005] According to the hot-rolled seamless steel pipe wall thickness uniformity control device, the clamping device includes a support plate, a support block, a servo motor, a central gear, a spur gear, a clamp, and a rotating roller. The support plate is fixedly connected to the upper surface of the mounting plate. The support plate is provided to facilitate the installation of the support block.
[0006] According to the hot-rolled seamless steel pipe wall thickness uniformity control device, the support block is fixedly connected to the upper surface of the support plate, the servo motor is fixedly connected to the front surface of the support block, and the central gear is fixedly connected to the output end of the rear surface of the servo motor. The servo motor is set to facilitate the rotation of the central gear.
[0007] According to the hot-rolled seamless steel pipe wall thickness uniformity control device, the spur gear is meshed with the annular surface of the central gear, the clamp is fixedly connected to the annular surface of the spur gear, there are two spur gears and clamps, the rotating roller is rotatably connected to the inner surface of the clamp, and there are multiple rotating rollers. The clamp is set to facilitate clamping the steel pipe.
[0008] According to the hot-rolled seamless steel pipe wall thickness uniformity control device, the rotating device includes a stepper motor, a threaded rod, a threaded sleeve, a connecting plate, a bearing, a rotating shaft, a rotating wheel, a rotary motor, and a positioning rod. The stepper motor is fixedly connected to the right side surface of the mounting block. The stepper motor is set to facilitate the rotation of the threaded rod.
[0009] According to the hot-rolled seamless steel pipe wall thickness uniformity control device, the threaded rod is fixedly connected to the output end of the right side surface of the stepper motor, the threaded sleeve is threadedly connected to the annular surface of the threaded rod, the connecting plate is fixedly connected to the other end of the threaded sleeve, and the bearing is fixedly connected to the right side surface of the connecting plate. The bearing is provided to facilitate the rotation of the shaft.
[0010] According to the hot-rolled seamless steel pipe wall thickness uniformity control device, the rotating shaft is rotatably connected to the inner surface of the bearing, the rotating wheel is fixedly connected to the annular surface of the rotating shaft, the rotary motor is fixedly connected to the other end of the rotating shaft, and the positioning rod is fixedly connected to the left side surface of the connecting plate. The rotary motor is provided to facilitate the rotation of the rotating shaft.
[0011] The beneficial effects of this utility model are as follows: By setting up a clamping device and a rotating device, the clamping device can use a servo motor to drive the central gear to rotate, which in turn drives the spur gear to rotate. The rotation of the spur gear changes the opening size of the clamp. The opening size of the clamp can be changed at will according to the steel pipe of different thicknesses, which effectively improves the adaptability of the clamp. Furthermore, by setting up a rotating device, a rotating wheel is used to drive the steel pipe to rotate on the clamp, so that the detector can perform 360° detection on the steel pipe, which effectively improves the quality of the steel pipe and the detection efficiency.
[0012] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a schematic diagram of the overall structure of the hot-rolled seamless steel pipe wall thickness uniformity control device of this utility model; Figure 2 This is a front view of the overall structure of the hot-rolled seamless steel pipe wall thickness uniformity control device of this utility model; Figure 3 This is a schematic diagram of the clamping device of the hot-rolled seamless steel pipe wall thickness uniformity control device of this utility model; Figure 4 This is a schematic diagram of the rotating device of the hot-rolled seamless steel pipe wall thickness uniformity control device of this utility model.
[0014] Legend: 1. Base plate; 2. Mounting plate; 3. Clamping device; 301. Support plate; 302. Support block; 303. Servo motor; 304. Center gear; 305. Spur gear; 306. Fixture; 307. Rotary roller; 4. Hydraulic press; 5. Hydraulic rod; 6. Mounting block; 7. Rotating device; 701. Stepper motor; 702. Threaded rod; 703. Threaded sleeve; 704. Connecting plate; 705. Bearing; 706. Rotating shaft; 707. Rotating wheel; 708. Rotary motor; 709. Positioning rod; 8. Bracket; 9. Top plate; 10. Acoustic wave detector; 11. Temperature detector. Detailed Implementation
[0015] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0016] Reference Figures 1 to 4 This utility model discloses a hot-rolled seamless steel pipe wall thickness uniformity control device, which includes a base plate 1, an mounting plate 2 fixedly connected to the upper surface of the base plate 1, a clamping device 3 provided on the upper surface of the mounting plate 2, a hydraulic press 4 fixedly connected to the upper surface of the mounting plate 2, a hydraulic rod 5 fixedly connected to the output end of the upper surface of the hydraulic press 4, a mounting block 6 fixedly connected to the upper surface of the hydraulic rod 5, a rotating device 7 provided on the center side surface of the mounting block 6, a bracket 8 fixedly connected to the upper surface of the mounting block 6, a top plate 9 fixedly connected to the upper surface of the bracket 8, an acoustic detector 10 fixedly connected to the inner side surface of the top plate 9, and a temperature detector 11 fixedly connected to the center side surface of the mounting block 6. The temperature detector 11 monitors the temperature of the steel pipe in real time, and temperature changes affect the rolling effect.
[0017] The clamping device 3 includes a support plate 301, a support block 302, a servo motor 303, a central gear 304, a spur gear 305, a clamp 306, and a rotating roller 307. The support plate 301 is fixedly connected to the upper surface of the mounting plate 2. The support block 302 is fixedly connected to the upper surface of the support plate 301. The servo motor 303 is fixedly connected to the front surface of the support block 302. The central gear 304 is fixedly connected to the output end of the rear surface of the servo motor 303. The spur gear 305 is meshed with the annular surface of the central gear 304. The clamp 306 is fixedly connected to the annular surface of the spur gear 305. There are two spur gears 305 and two clamps 306. The rotating roller 307 is rotatably connected to the inner surface of the clamp 306. There are multiple rotating rollers 307. The support plate 301 is equipped with a buffer device to buffer the gravity applied to the steel pipe.
[0018] The rotating device 7 includes a stepper motor 701, a threaded rod 702, a threaded sleeve 703, a connecting plate 704, a bearing 705, a rotating shaft 706, a rotating wheel 707, a rotary motor 708, and a positioning rod 709. The stepper motor 701 is fixedly connected to the right side surface of the mounting block 6. The threaded rod 702 is fixedly connected to the output end of the right side surface of the stepper motor 701. The threaded sleeve 703 is threadedly connected to the annular surface of the threaded rod 702. The connecting plate 704 is fixedly connected to the other end of the threaded sleeve 703. The bearing 705 is fixedly connected to the right side surface of the connecting plate 704. The rotating shaft 706 is rotatably connected to the inner surface of the bearing 705. The rotating wheel 707 is fixedly connected to the annular surface of the rotating shaft 706. The rotary motor 708 is fixedly connected to the other end of the rotating shaft 706. The positioning rod 709 is fixedly connected to the left side surface of the connecting plate 704. The positioning rod 709 is telescopic, allowing its length to be changed without altering its guiding direction.
[0019] Working principle: In use, the seamless steel pipe to be hot-rolled is first placed on the clamping device 3. The servo motor 303 is turned on to drive the central gear 304 to rotate, which in turn drives the spur gear 305 to rotate. The rotation amplitude of the spur gear 305 is determined according to the thickness of the steel pipe, thereby changing the opening size of the clamp 306 to accommodate steel pipes of different sizes. Then, the steel pipe can be hot-rolled manually using tools. After hot rolling is completed, the rotating device is turned on, and the stepper motor 701 drives the threaded rod 702 to rotate, thereby moving the threaded sleeve towards the steel pipe until the rotating wheel 707 presses against the steel pipe. The annular surface of the rotating wheel 707 is provided with a friction plate with extremely high friction. Then, the rotating motor 708 is turned on to drive the rotating wheel 707 to rotate. The rotation of the rotating wheel 707 drives the steel pipe to rotate. At the same time, the acoustic detector 10 is turned on to detect the thickness of various parts of the steel pipe, and the temperature detector 11 also detects the temperature of the steel pipe surface. After the detection is completed, the data is collected.
[0020] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A device for controlling the uniformity of wall thickness of hot-rolled seamless steel pipes, characterized in that, The device includes a base plate (1), an mounting plate (2) fixedly connected to the upper surface of the base plate (1), a clamping device (3) provided on the upper surface of the mounting plate (2), a hydraulic press (4) fixedly connected to the upper surface of the mounting plate (2), a hydraulic rod (5) fixedly connected to the output end of the upper surface of the hydraulic press (4), a mounting block (6) fixedly connected to the upper surface of the hydraulic rod (5), a rotating device (7) provided on the center side surface of the mounting block (6), a bracket (8) fixedly connected to the upper surface of the mounting block (6), a top plate (9) fixedly connected to the upper surface of the bracket (8), an acoustic detector (10) fixedly connected to the inner surface of the top plate (9), and a temperature detector (11) fixedly connected to the center side surface of the mounting block (6).
2. The hot-rolled seamless steel pipe wall thickness uniformity control device according to claim 1, characterized in that, The clamping device (3) includes a support plate (301), a support block (302), a servo motor (303), a center gear (304), a spur gear (305), a clamp (306), and a rotating roller (307). The support plate (301) is fixedly connected to the upper surface of the mounting plate (2).
3. The hot-rolled seamless steel pipe wall thickness uniformity control device according to claim 2, characterized in that, The support block (302) is fixedly connected to the upper surface of the support plate (301), the servo motor (303) is fixedly connected to the front surface of the support block (302), and the central gear (304) is fixedly connected to the output end of the rear surface of the servo motor (303).
4. The hot-rolled seamless steel pipe wall thickness uniformity control device according to claim 3, characterized in that, The spur gear (305) is meshed with the annular surface of the central gear (304), the clamp (306) is fixedly connected to the annular surface of the spur gear (305), there are two spur gears (305) and clamps (306), the rotating roller (307) is rotatably connected to the inner surface of the clamp (306), and there are multiple rotating rollers (307).
5. The hot-rolled seamless steel pipe wall thickness uniformity control device according to claim 1, characterized in that, The rotating device (7) includes a stepper motor (701), a threaded rod (702), a threaded sleeve (703), a connecting plate (704), a bearing (705), a rotating shaft (706), a rotating wheel (707), a rotary motor (708), and a positioning rod (709). The stepper motor (701) is fixedly connected to the right side surface of the mounting block (6).
6. The hot-rolled seamless steel pipe wall thickness uniformity control device according to claim 5, characterized in that, The threaded rod (702) is fixedly connected to the output end of the right side surface of the stepper motor (701), the threaded sleeve (703) is threadedly connected to the annular surface of the threaded rod (702), the connecting plate (704) is fixedly connected to the other end of the threaded sleeve (703), and the bearing (705) is fixedly connected to the right side surface of the connecting plate (704).
7. The hot-rolled seamless steel pipe wall thickness uniformity control device according to claim 6, characterized in that, The rotating shaft (706) is rotatably connected to the inner surface of the bearing (705), the rotating wheel (707) is fixedly connected to the annular surface of the rotating shaft (706), the rotary motor (708) is fixedly connected to the other end of the rotating shaft (706), and the positioning rod (709) is fixedly connected to the left side surface of the connecting plate (704).