Bus copper bar folding device

By designing a multifunctional busbar copper busbar bending device, the device can be moved flexibly and bent precisely using a moving and adjusting mechanism. This solves the problems of inconvenience and low efficiency of existing devices, and improves the flexibility and bending efficiency of the device on the construction site.

CN224586671UActive Publication Date: 2026-08-04CHINA ENERGY ENG GRP NORTHEAST NO 2 ELECTRIC POWER CONSTR CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA ENERGY ENG GRP NORTHEAST NO 2 ELECTRIC POWER CONSTR CO LTD
Filing Date
2025-08-04
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing busbar copper busbar bending devices are inconvenient to carry and adjust on-site, making it difficult to achieve flexible angle bending and resulting in low work efficiency.

Method used

A busbar copper busbar bending device was designed, comprising a moving mechanism, an adjusting mechanism, a clamping mechanism, a bending mechanism, a supporting mechanism, and a storage mechanism. The device achieves flexible movement and precise bending through components such as casters and servo motors, and improves position adjustment and bending efficiency by combining a scale and a hydraulic system.

Benefits of technology

This improves the flexibility of the device and the efficiency of copper busbar bending, making it easier to adjust the bending position on the construction site as needed and reducing the hassle of manual adjustment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224586671U_ABST
    Figure CN224586671U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of bus copper bar, especially to a bus copper bar bending device, which is not only convenient to move to the construction site with the driving device, improves the use flexibility of the device, but also is convenient to adjust the bending position of the copper bar, saves the trouble of frequent manual adjustment, and improves the bending efficiency, including moving mechanism, still including adjusting mechanism, two sets of clamping mechanism, bending mechanism, support mechanism and storage mechanism, the adjusting mechanism is installed on the moving mechanism and adjusts the copper bar position, two sets of clamping mechanism are all installed on the adjusting mechanism and carry out clamping to the copper bar, the bending mechanism is installed on the moving mechanism and pushes the copper bar bending, the support mechanism is installed on the moving mechanism and supports the copper bar, and the storage mechanism is installed on the moving mechanism and is convenient to store relevant tools.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of busbar copper busbars, and in particular to a busbar copper busbar bending device. Background Technology

[0002] Busbars are widely used conductive components in power transmission and distribution systems, serving to connect and distribute electrical energy in equipment such as switchgear, transformers, and distribution boxes.

[0003] Existing busbar copper busbar bending devices, such as the copper busbar bending device disclosed in utility model patent application number 202323458900.4, mainly include a base, a support plate, and a fixing column. The support plate consists of two sets, which are evenly fixedly connected to the front and rear sides of the top middle of the base. The fixing column is located above the base. In use, the servo motor is started, which drives the worm gear to rotate. The worm gear drives the worm wheel to rotate. At this time, the worm wheel rotates in the annular groove through the annular block. The worm wheel drives the screw to move downward. At this time, the screw slides in the slide groove through the slider, and drives the mounting block and bending block to move downward. The bending block performs bending processing on the copper busbar.

[0004] However, most existing bending devices are inconvenient to carry and transport, making it difficult to bend at different angles on-site according to the spatial layout. Moreover, existing bending devices require repeated measurement of the bending position, resulting in low work efficiency. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a busbar copper busbar bending device that not only facilitates the movement of the device to the construction site, improving the flexibility of the device, but also facilitates the adjustment of the bending position of the copper busbar, eliminating the trouble of frequent manual adjustments and improving bending efficiency.

[0006] This utility model discloses a busbar copper busbar bending device, including a moving mechanism; it also includes an adjusting mechanism, two sets of clamping mechanisms, a bending mechanism, a supporting mechanism, and a storage mechanism. The adjusting mechanism is installed on the moving mechanism to adjust the position of the copper busbar. Both sets of clamping mechanisms are installed on the adjusting mechanism to clamp the copper busbar. The bending mechanism is installed on the moving mechanism to push the copper busbar to bend. The supporting mechanism is installed on the moving mechanism to support the copper busbar. The storage mechanism is installed on the moving mechanism to facilitate the storage of related tools. The worker pushes the moving mechanism to the construction site, and the storage mechanism facilitates the storage of related tools. The busbar copper busbar is clamped between the two sets of clamping mechanisms. The bending position of the copper busbar is adjusted by the adjusting mechanism. Then, the bending mechanism is activated to squeeze and bend the copper busbar. The supporting mechanism ensures the bending effect.

[0007] Preferably, the moving mechanism includes a chassis, four sets of casters, two sets of folding handles, and a control panel. The chassis has an internal cavity. The tops of the four sets of casters are rotatably connected to the bottom of the chassis. Both sets of folding handles are mounted on the chassis, and the control panel is also mounted on the chassis. Operators operate the two sets of folding handles to move the chassis. The four sets of casters facilitate the movement of the chassis, improving the flexibility of the device. The position and bending angle of the copper busbars are adjusted via the control panel.

[0008] Preferably, the upper surface of the chassis is engraved with a scale; staff can compare the positions of the copper busbar and the scale to easily and intuitively determine the bending position.

[0009] Preferably, the adjustment mechanism includes a lead screw box, a servo motor, a reducer, a lead screw, and two sets of gears. The lead screw box is mounted on the chassis, the servo motor is mounted on the lead screw box, the reducer is mounted on the lead screw box, the lead screw is rotatably mounted inside the lead screw box, and the two sets of gears are respectively mounted on the reducer and the lead screw and mesh to drive transmission. The control panel starts the servo motor through an electrical signal, and the servo motor drives the gear connected to it to rotate through the reducer. The two sets of gears mesh to drive transmission, thereby driving the lead screw to rotate, and the lead screw drives the two sets of clamping mechanisms to move synchronously.

[0010] Preferably, the clamping mechanism includes a slider, a column, a support plate, a first spring, and two sets of clamping columns. The slider is slidably installed in the lead screw box and is connected to the lead screw via a threaded transmission. The bottom end of the column is connected to the top end of the slider. The support plate is rotatably installed on the column. The two ends of the first spring are respectively installed on the slider and the support plate. Both sets of clamping columns are rotatably installed on the support plate. When the operator places the busbar copper busbar between the two sets of clamping columns, the lead screw drives the two sets of sliders to move synchronously and in the same direction, which facilitates the adjustment of the bending position of the copper busbar. When the copper busbar bends, it drives the support plate to rotate, preventing the two sets of clamping columns from causing multiple bending of the copper busbar. After the operator removes the copper busbar, the first spring drives the support plate to reset.

[0011] Preferably, the bending mechanism includes a guide rail, a back plate, a hydraulic cylinder, a positioning slider, and a male mold. The guide rail is mounted on the chassis, the back plate is mounted on the chassis, the hydraulic cylinder is mounted on the back plate, the positioning slider is slidably mounted on the guide rail and connected to the top of the hydraulic cylinder, and the male mold is mounted on the positioning slider. When the hydraulic cylinder is activated, it pushes the positioning slider and the male mold. The back plate, in conjunction with the positioning slider, guides the male mold, and the male mold pushes the copper busbar to bend.

[0012] Preferably, the support mechanism includes a guide column, two sets of second springs, a connecting plate, and a female mold. The guide column is mounted on the chassis, and both sets of second springs are mounted on the chassis. The connecting plate is slidably mounted on the guide column and connected to the top of the two sets of second springs. The female mold is mounted on the connecting plate. The copper busbar is pressed against the female mold, and the female mold, in conjunction with the male mold, bends the copper busbar. The connecting plate presses against the two sets of second springs, which facilitates the adaptation to bending effects of different sizes.

[0013] Preferably, the storage mechanism includes two sets of positioning strips, a drawer, and a pull ring. Both sets of positioning strips are installed inside the cavity of the chassis. The drawer is slidably mounted on the two sets of positioning strips, and the pull ring is mounted on the drawer. When the operator pulls the pull ring, the drawer is pulled out to retrieve and place tools inside. The two sets of positioning strips limit and guide the drawer, and the tools are stored inside the drawer.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the staff pushes the mobile mechanism to the construction site, and the storage mechanism facilitates the storage of relevant tools. The busbar copper bus is clamped between two sets of clamping mechanisms. The bending position of the copper bus is adjusted by the adjustment mechanism. Then the bending mechanism is started to squeeze the copper bus to bend. The bending effect is ensured by the setting of the support mechanism. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0016] Figure 2 This is an isometric structural diagram of the moving mechanism of this utility model;

[0017] Figure 3 This is a cross-sectional isometric structural diagram of the adjustment mechanism of this utility model;

[0018] Figure 4 This is a partially enlarged cross-sectional isometric structural diagram of the clamping mechanism of this utility model;

[0019] Figure 5 This is a partially enlarged cross-sectional isometric structural diagram of the bending mechanism and support mechanism of this utility model;

[0020] Figure 6 This is a partially enlarged cross-sectional isometric structural schematic diagram of the storage mechanism of this utility model.

[0021] The attached diagram is labeled as follows: 01, Moving mechanism; 11, Chassis; 12, Caster wheel; 13, Folding handle; 14, Control panel; 02, Adjusting mechanism; 21, Lead screw box; 22, Servo motor; 23, Reducer; 24, Lead screw; 25, Gear; 03, Clamping mechanism; 31, Slider; 32, Column; 33, Support plate; 34, First spring; 35, Clamping column; 04, Bending mechanism; 41, Guide rail; 42, Back plate; 43, Hydraulic cylinder; 44, Positioning slider; 45, Male mold; 05, Supporting mechanism; 51, Guide column; 52, Second spring; 53, Connecting plate; 54, Female mold; 06, Storage mechanism; 61, Positioning strip; 62, Drawer; 63, Pull ring. Detailed Implementation

[0022] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0023] Example 1

[0024] This utility model discloses a busbar copper busbar bending device, comprising a moving mechanism 01; it also includes an adjusting mechanism 02, two sets of clamping mechanisms 03, a bending mechanism 04, a supporting mechanism 05, and a storage mechanism 06. The adjusting mechanism 02 is mounted on the moving mechanism 01 and adjusts the position of the copper busbar. Both sets of clamping mechanisms 03 are mounted on the adjusting mechanism 02 and clamp the copper busbar. The bending mechanism 04 is mounted on the moving mechanism 01 and pushes the copper busbar to bend. The supporting mechanism 05 is mounted on the moving mechanism 01 and supports the copper busbar. The storage mechanism 06 is mounted on the moving mechanism 01 and facilitates the storage of related tools. The moving mechanism 01 includes a chassis 11, four sets of casters 12, two sets of folding handles 13, and a control panel 1. 4. The internal cavity of the chassis 11 is provided. The tops of the four sets of universal wheels 12 are rotatably connected to the bottom of the chassis 11. Both sets of folding handles 13 are mounted on the chassis 11. The control panel 14 is mounted on the chassis 11. The upper surface of the chassis 11 is also engraved with a scale. The adjustment mechanism 02 includes a lead screw box 21, a servo motor 22, a reducer 23, a lead screw 24, and two sets of gears 25. The lead screw box 21 is mounted on the chassis 11. The servo motor 22 is mounted on the lead screw box 21. The reducer 23 is mounted on the lead screw box 21. The lead screw 24 is rotatably mounted inside the lead screw box 21. The two sets of gears 25 are respectively mounted on the reducer 23 and the lead screw 24 and mesh for transmission. The clamping mechanism 03 includes a slider 3. 1. The device consists of a column 32, a support plate 33, a first spring 34, and two sets of clamping columns 35. A slider 31 is slidably mounted inside a lead screw box 21, and the slider 31 is connected to the lead screw 24 via a threaded drive. The bottom end of the column 32 is connected to the top end of the slider 31. The support plate 33 is rotatably mounted on the column 32. The two ends of the first spring 34 are respectively mounted on the slider 31 and the support plate 33. Both sets of clamping columns 35 are rotatably mounted on the support plate 33. During operation, the operator first operates two sets of folding handles 13 to move the chassis 11. Four sets of universal wheels 12 facilitate the movement of the chassis 11, improving the flexibility of the device. The position and bending angle of the copper busbars are adjusted via the control panel 14. The operator places the busbar copper busbar between two sets of clamping columns 35. The control panel 14 starts the servo motor 22 through an electrical signal. The servo motor 22 drives the gear 25 connected to it to rotate through the reducer 23. The two sets of gears 25 mesh and drive the lead screw 24 to rotate. The lead screw 24 drives the two sets of sliders 31 to move synchronously in the same direction, which facilitates the adjustment of the bending position of the copper busbar. By comparing the position of the copper busbar with the scale, the bending position can be determined intuitively. The bending mechanism 04 works with the support mechanism 05 to bend the copper busbar. When the copper busbar is bent, it drives the support plate 33 to rotate, which prevents the copper busbar from bending at multiple points due to the two sets of clamping columns 35. After the operator removes the copper busbar, the first spring 34 drives the support plate 33 to reset.

[0025] Example 2

[0026] like Figures 1 to 6As shown, this utility model discloses a busbar copper busbar bending device based on embodiment 1. The bending mechanism 04 includes a guide rail 41, a back plate 42, a hydraulic cylinder 43, a positioning slider 44, and a male mold 45. The guide rail 41 is mounted on the housing 11, the back plate 42 is mounted on the housing 11, the hydraulic cylinder 43 is mounted on the back plate 42, the positioning slider 44 is slidably mounted on the guide rail 41 and connected to the top of the hydraulic cylinder 43, and the male mold 45 is mounted on the positioning slider 44. The support mechanism 05 includes a guide post 51, two sets of second springs 52, a connecting plate 53, and a female mold 54. The guide post 51 is mounted on the housing 11. Both sets of second springs 52 are mounted on the housing 11. The connecting plate 53 is slidably mounted on the guide post 51 and connected to the top of the two sets of second springs 52. The female mold 54 is mounted on the connecting plate 53. The storage mechanism 06 includes two sets of positioning bars 61, a drawer 62, and a pull ring 63. Both sets of positioning bars 61 are mounted in the cavity of the housing 11. The drawer 62 is slidably mounted on the two sets of positioning bars 61, and the pull ring 63 is mounted on the drawer 62. When it is working, firstly, the operator operates two sets of folding handles 13 to move the housing 11. Four sets of casters 12 are provided to facilitate the movement of the housing 11 and improve the usability of the device. The copper busbar's position and bending angle can be adjusted via the control panel 14. The operator places the busbar between two sets of clamping posts 35. The control panel 14 starts the servo motor 22 via an electrical signal. The servo motor 22 drives the connected gear 25 to rotate via the reducer 23. The two sets of gears 25 mesh and drive the lead screw 24 to rotate. The lead screw 24 drives the two sets of sliders 31 to move synchronously in the same direction, facilitating the adjustment of the copper busbar's bending position. By comparing the position of the copper busbar with a ruler, the bending position can be easily and intuitively determined. The hydraulic cylinder 43 is activated to push the positioning slider 44 and the male mold 45. The back plate 42 cooperates with the positioning slider... Block 44 guides the male mold 45, which pushes the copper busbar to bend. The copper busbar squeezes the female mold 54, which in turn bends the copper busbar in conjunction with the male mold 45. The connecting plate 53 squeezes two sets of second springs 52 to facilitate bending effects of different sizes. The copper busbar drives the support plate 33 to rotate, preventing the copper busbar from bending at multiple points due to the two sets of clamping columns 35. After the worker removes the copper busbar, the first spring 34 drives the support plate 33 to reset. The worker pulls the pull ring 63 to pull out the drawer 62 and takes out or puts in the tools inside the drawer 62. Two sets of positioning strips 61 limit and guide the drawer 62, and the tools are stored in the drawer 62.

[0027] The servo motor 22 and reducer 23 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0028] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A bus copper bar folding device, comprising a moving mechanism (01); characterized in that, It also includes an adjustment mechanism (02), two sets of clamping mechanisms (03), a bending mechanism (04), a support mechanism (05), and a storage mechanism (06). The adjustment mechanism (02) is installed on the moving mechanism (01) and adjusts the position of the copper busbar. Both sets of clamping mechanisms (03) are installed on the adjustment mechanism (02) and clamp the copper busbar. The bending mechanism (04) is installed on the moving mechanism (01) and pushes the copper busbar to bend. The support mechanism (05) is installed on the moving mechanism (01) and supports the copper busbar. The storage mechanism (06) is installed on the moving mechanism (01) and facilitates the storage of related tools.

2. The busbar copper bend device of claim 1, wherein, The moving mechanism (01) includes a chassis (11), four sets of casters (12), two sets of folding handles (13), and a control panel (14). The chassis (11) has an internal cavity. The top of the four sets of casters (12) is rotatably connected to the bottom of the chassis (11). The two sets of folding handles (13) are mounted on the chassis (11), and the control panel (14) is mounted on the chassis (11).

3. The busbar copper bend device of claim 2, wherein, It also includes a scale engraved on the upper surface of the chassis (11).

4. The busbar copper bending device of claim 2, wherein, The adjustment mechanism (02) includes a lead screw box (21), a servo motor (22), a reducer (23), a lead screw (24), and two sets of gears (25). The lead screw box (21) is mounted on the chassis (11), the servo motor (22) is mounted on the lead screw box (21), the reducer (23) is mounted on the lead screw box (21), the lead screw (24) is rotatably mounted inside the lead screw box (21), and the two sets of gears (25) are respectively mounted on the reducer (23) and the lead screw (24) and mesh for transmission.

5. The busbar copper bending device according to claim 4, characterized in that, The clamping mechanism (03) includes a slider (31), a column (32), a support plate (33), a first spring (34), and two sets of clamping columns (35). The slider (31) is slidably installed in the lead screw box (21), and the slider (31) and the lead screw (24) are connected by a threaded transmission. The bottom end of the column (32) is connected to the top end of the slider (31). The support plate (33) is rotatably installed on the column (32). The two ends of the first spring (34) are respectively installed on the slider (31) and the support plate (33). Both sets of clamping columns (35) are rotatably installed on the support plate (33).

6. The busbar copper bending device of claim 2, wherein, The bending mechanism (04) includes a guide rail (41), a back plate (42), a hydraulic cylinder (43), a positioning slider (44), and a male mold (45). The guide rail (41) is mounted on the housing (11), the back plate (42) is mounted on the housing (11), the hydraulic cylinder (43) is mounted on the back plate (42), the positioning slider (44) is slidably mounted on the guide rail (41) and connected to the top of the hydraulic cylinder (43), and the male mold (45) is mounted on the positioning slider (44).

7. The busbar copper bending device of claim 2, wherein, The support mechanism (05) includes a guide column (51), two sets of second springs (52), a connecting plate (53), and a female mold (54). The guide column (51) is mounted on the chassis (11), and the two sets of second springs (52) are both mounted on the chassis (11). The connecting plate (53) is slidably mounted on the guide column (51) and connected to the top of the two sets of second springs (52). The female mold (54) is mounted on the connecting plate (53).

8. The busbar copper bending device of claim 2, wherein, The storage mechanism (06) comprises two groups of positioning strips (61), a drawer (62) and a pull ring (63), the two groups of positioning strips (61) are installed in the cavity of the cabinet (11), the drawer (62) is slidingly installed on the two groups of positioning strips (61), and the pull ring (63) is installed on the drawer (62).