A continuous automatic processing equipment for shock absorber valve plate

Abstract

The utility model relates to valve plate processing equipment technical field, concretely relates to a shock absorber valve plate continuous automation processing equipment, including mounting bracket, the top of mounting bracket is fixed with two groups of sliding rails, the top of sliding rail is fixed with three groups of punching structure, and the inside of mounting bracket is provided with blanking frame, and the punching structure includes sliding frame, the punching equipment of setting in the top of sliding frame and the mounting strip fixed in the bottom of sliding frame, the punching equipment includes two groups of the vertical board of opposite settings, the crimping station fixed between both and the cylinder fixed in the top of top crimping station, the output end of cylinder is fixedly connected with the crimping post, the bottom of crimping post is fixedly connected with sliding plate, both sides of both sides vertical board are all fixed with connecting plate, in the whole process of punching, the output end of auxiliary cylinder in it will move up and down with sliding plate, cooperate the sliding rail structure in the inside, limit the movement of punch rod and sliding plate, play the stability of continuous processing, avoid the situation of skew.

Description

Technical Field

[0001] This utility model relates to the technical field of valve plate processing equipment, specifically to a continuous automated processing equipment for shock absorber valve plates. Background Technology

[0002] In the manufacturing process of shock absorbers, valve plates are core components, and their processing accuracy and efficiency directly affect the overall performance of the shock absorber. Traditional shock absorber valve plate processing often adopts a decentralized processing mode, requiring multiple steps to complete key processing steps such as punching. This not only requires frequent changes of processing equipment and tooling fixtures, but also necessitates manual handling of blank transfer, positioning, and blanking, resulting in a cumbersome processing flow and long production cycle. Meanwhile, manual operation is prone to problems such as positioning deviation and uneven force, which can affect the machining accuracy of valve plates, resulting in defects such as hole position misalignment and hole diameter error, thus reducing the product qualification rate. In addition, decentralized processing requires multiple machines and multiple operators, which not only increases equipment investment and labor costs, but also makes it difficult to achieve continuous and automated control of the processing process, which is not conducive to improving production efficiency and stabilizing product quality. Therefore, developing a device that can achieve continuous automated processing of shock absorber valve plates to solve the problems of low efficiency, poor precision, high cost, and difficulty in control in traditional processing methods has become an urgent need in the industry. Utility Model Content

[0003] Technical problems to be solved In view of the above-mentioned shortcomings of the existing technology, the present invention provides a continuous automated processing equipment for shock absorber valve plates, which can effectively solve the problems in the existing technology.

[0004] Technical solution This utility model provides a continuous automated processing equipment for shock absorber valve plates, including a mounting frame. Two sets of sliding rails are fixed to the top of the mounting frame, and three sets of punching structures are fixed to the top of the sliding rails. A material unloading frame is provided inside the mounting frame. Each punching structure includes a sliding frame, a punching device located at the top of the sliding frame, and a mounting strip fixed to the bottom of the sliding frame. The punching device includes two opposing upright plates, a pressing platform fixed between them, and a cylinder fixed to the top of the pressing platform. The output end of the cylinder is fixedly connected to a pressing column, and the bottom end of the pressing column is fixedly connected to a sliding plate. Connecting plates are fixed to both sides of the upright plates. Connecting holes are drilled through the middle of the connecting plates and the sliding frame, and the connecting holes are fixedly connected by connecting bolts.

[0005] Furthermore, the mounting frame is provided with a feeding frame inside, and the mounting frame part between the two sets of sliding rails is a hollow structure. The feeding frame is located at the bottom of the sliding frame, and its width is adapted to the width of the feeding frame. The bottom of the feeding frame is a sloping structure.

[0006] Furthermore, the cross-section of the sliding frame is an inverted H-shaped structure, the mounting strip is disposed at the top of the sliding rail, and the two sides of the sliding frame are fastened to the outside of the sliding rail.

[0007] Furthermore, the bottom end of the pressing column is connected and fixed to the punch rod through a sliding plate, and auxiliary cylinders are provided on both the left and right sides of the sliding plate. One end of the auxiliary cylinder is fixedly connected to the top pressing platform, and the output end of the auxiliary cylinder is fixedly connected to the sliding plate.

[0008] Furthermore, the top of the mounting bracket is provided with three sets of punching structures, the length of the sliding frame in the punching structures on both sides is greater than the length of the pressing table, and the middle of each set of sliding frames is provided with multiple round holes of the same size as the punch rod, and the middle of the pressing table at the bottom is provided with round holes of the same size.

[0009] Furthermore, a slide rail structure is fixed on the inner sidewall of both sets of vertical plates, and a groove with a size that matches the size of the slide rail is opened on the contact side of each sliding plate.

[0010] Beneficial effects This utility model, through its mounting frame and punching structure, allows users to determine the spacing of each punching structure according to the needs of continuous processing, control the time interval of continuous processing, and thus control the processing effect. While the sliding frame and mounting strip remain in the same position on the sliding rail, the user can adjust the position of the punching device on the slider. The user can fix the device to the connecting hole on the sliding frame using locking bolts, thus achieving a locking function. The cylinder can move up and down via the pressing column, sliding plate, and punch rod. Material can be inserted from the pressing platform at the bottom, and the extruded waste material can pass through the round hole structure and fall into the bottom discharge frame for collection. During the entire punching process, the output end of the auxiliary cylinder moves up and down with the sliding plate, cooperating with the internal sliding rail structure to limit the movement of the punch rod and sliding plate, ensuring stability during continuous processing and preventing skewing. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is an exploded view of the structure of this utility model; Figure 3 This is a structural exploded view of the punching structure in this utility model; Figure 4 This is an exploded view of the punching device in this utility model.

[0013] The labels in the diagram represent: 1. Mounting bracket; 2. Punching structure; 21. Sliding frame; 211. Connecting hole; 22. Punching equipment; 221. Vertical plate; 222. Connecting plate; 223. Cylinder; 224. Auxiliary cylinder; 225. Sliding plate; 226. Pressing table; 227. Pressing column; 228. Punch rod; 23. Mounting strip; 3. Sliding rail; 4. Material unloading frame. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0015] The present invention will be further described below with reference to the embodiments.

[0016] Example: A continuous automated processing equipment for shock absorber valve plates, as shown in the attached document. Figure 1 - Appendix Figure 4 The system includes a mounting frame 1, with two sets of sliding rails 3 fixed to the top of the mounting frame 1. Three sets of punching structures 2 are fixed to the top of the sliding rails 3. The mounting frame 1 has a material feeding frame 4 inside. The punching structure 2 includes a sliding frame 21, a punching device 22 set at the top of the sliding frame 21, and a mounting strip 23 fixed to the bottom of the sliding frame 21. The punching device 22 includes two sets of opposing upright plates 221, a pressing table 226 fixed between the two, and a cylinder 223 fixed to the top of the top pressing table 226. The output end of the cylinder 223 is fixedly connected to the pressing column 227. The bottom end of the pressing column 227 is fixedly connected to the sliding plate 225. Connecting plates 222 are fixed on both sides of the upright plates 221. Connecting holes 211 are opened through the middle of the connecting plates 222 and the sliding frame 21. The connecting holes 211 are fixedly connected by connecting bolts. The mounting frame 1 has a feeding frame 4 inside, and the part of the mounting frame 1 between the two sets of sliding rails 3 is a hollow structure. The feeding frame 4 is located at the bottom of the sliding frame 21, and its width matches the width of the feeding frame 4. The bottom of the feeding frame 4 is a sloping structure. This equipment, by setting three sets of punching structures 2, combined with the sliding connection between the sliding rails 3 and the sliding frame 21, can perform continuous multi-station punching processing on valve plates, eliminating the need for frequent equipment changes and manual transfer of blanks, thus reducing waiting time between processes. This significantly improves the overall processing efficiency of valve plates, meeting the needs of large-scale production. In the equipment, the crimping column 227 is connected to the punch rod 228 through the sliding plate 225, and the slide rail structure on the inner side wall of the vertical plate 221 cooperates with the groove of the sliding plate 225, which can ensure the stable movement of the punch rod 228 during the punching process and reduce the positioning deviation caused by shaking. At the same time, the setting of the auxiliary cylinder 224 can ensure uniform punching force, effectively reduce the occurrence rate of defects such as hole position deviation and hole diameter error, and improve the product qualification rate and quality stability. The slide frame 21 has an inverted H-shaped cross-section. The mounting strip 23 is located at the top of the slide rail 3, and the two sides of the slide frame 21 are fastened to the outside of the slide rail 3. The top of the mounting bracket 1 has three sets of punching structures 2. The length of the slide frame 21 in the punching structures 2 on both sides is greater than the length of the pressing table 226. Each set of slide frames 21 has multiple round holes in the middle that are adapted to the size of the punch rod 228. The pressing table 226 at the bottom has round holes of the same size in the middle. Through the mounting bracket 1 and the punching structures 2, the user can determine the spacing of each punching structure 2 according to the needs of continuous processing, control the time interval of continuous processing, and thus control the processing effect. With the rail 3 remaining in its current position, the user can adjust the position of the punching device 22 on the slider. The user can fix the device to the connecting hole 211 on the slide frame 21 by tightening the bolt, thereby achieving the locking function. The cylinder 223 can move up and down through the pressing column 227, the sliding plate 225, and the punch rod 228. The material can be inserted from the pressing table 226 at the bottom, and the extruded waste can pass through the round hole structure and fall into the bottom feeding frame 4 for collection. During the entire punching process, the output end of the auxiliary cylinder 224 will move up and down with the sliding plate 225. In conjunction with the internal slide rail structure, the punch rod 228 and the sliding plate 225 are limited to move, which provides stability during continuous processing and prevents skewing.

[0017] The bottom end of the pressing post 227 is connected and fixed to the punch 228 via a sliding plate 225. Auxiliary cylinders 224 are provided on both the left and right sides of the sliding plate 225. One end of each auxiliary cylinder 224 is fixedly connected to the top pressing platform 226, and the output end of the auxiliary cylinder 224 is fixedly connected to the sliding plate 225. Slide rail structures are fixed to the inner walls of both sets of vertical plates 221, and grooves with dimensions matching the slide rail dimensions are provided on the contact side of each sliding plate 225. The sliding frame 21 adopts an inverted H-shape. The structure is fastened to the outside of the sliding rail 3, ensuring a stable connection and smooth sliding, facilitating the adjustment of the punching position. The connecting plate 222 is fixed to the sliding frame 21 by connecting bolts, facilitating the installation, disassembly, and maintenance of the punching equipment 22. The feeding frame 4 is located at the bottom of the sliding frame 21, and its bottom is a sloping structure, which enables the valve plate to automatically slide down and be collected after processing, reducing manual intervention and lowering the difficulty of operation. The integrated design of the equipment reduces the investment in multiple decentralized devices, and continuous automated processing reduces the amount of manpower required, lowering equipment and labor costs. At the same time, the centralized processing mode facilitates unified control and parameter adjustment of the production process, which is conducive to achieving standardized production and improving the level of production management.

[0018] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A continuous automated processing apparatus for shock absorber valve plates, characterized in that, The system includes a mounting frame (1), with two sets of sliding rails (3) fixed to the top of the mounting frame (1), and three sets of punching structures (2) fixed to the top of the sliding rails (3). The mounting frame (1) is equipped with a feeding frame (4). The punching structure (2) includes a sliding frame (21), a punching device (22) set at the top of the sliding frame (21), and a mounting strip (23) fixed at the bottom of the sliding frame (21). The punching device (22) includes two opposing upright plates (221) and a mounting strip (23) fixed between them. A pressing table (226) and a cylinder (223) fixed to the top of the pressing table (226). The output end of the cylinder (223) is fixedly connected to the pressing column (227). The bottom end of the pressing column (227) is fixedly connected to the sliding plate (225). Both sides of the upright plate (221) on both sides are fixed with connecting plates (222). The middle of the connecting plate (222) and the sliding frame (21) are both provided with connecting holes (211). The connecting holes (211) are fixedly connected to each other by connecting bolts.

2. The apparatus according to claim 1, wherein The mounting frame (1) is provided with a feeding frame (4) inside, and the mounting frame (1) between the two sets of sliding rails (3) is a hollow structure. The feeding frame (4) is located at the bottom of the sliding frame (21), and its width is adapted to the width of the feeding frame (4). The bottom of the feeding frame (4) is a sloping structure.

3. The apparatus of claim 1, wherein, The cross-section of the sliding frame (21) is an inverted H-shaped structure. The mounting strip (23) is set at the top of the sliding rail (3), and the two sides of the sliding frame (21) are fastened to the outside of the sliding rail (3).

4. The apparatus of claim 1, wherein, The bottom end of the pressing column (227) is connected and fixed to the punch (228) through the sliding plate (225), and auxiliary cylinders (224) are provided on both the left and right sides of the sliding plate (225). One end of the auxiliary cylinder (224) is fixedly connected to the top pressing platform (226), and the output end of the auxiliary cylinder (224) is fixedly connected to the sliding plate (225).

5. The apparatus of claim 4, wherein, The top of the mounting bracket (1) is provided with three sets of punching structures (2). The length of the sliding frame (21) in the punching structures (2) on both sides is greater than the length of the pressing table (226). Each set of sliding frames (21) has multiple round holes with a size that matches the size of the punch rod (228) in the middle. The pressing table (226) at the bottom has round holes of the same size in the middle.

6. The apparatus of claim 1, wherein, Both sets of vertical plates (221) have slide rail structures fixed on their inner sidewalls, and the contact side of the sliding plate (225) has a groove with a size that matches the size of the slide rail.

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