A tin particle water quench granulating device

Abstract

The utility model discloses a kind of tin particle water quenching granulating device, including frame, the upper portion of the frame is fixed and penetrated with electric heating smelting furnace, and the lower end of electric heating smelting furnace is fixed and penetrated with hopper, and the discharge end of hopper is fixedly installed with electric plug-in valve, the lower end of electric plug-in valve is fixedly installed with guide pipe, and the sidewall of guide pipe is fixedly sleeved with installation box, and the inside bottom surface of installation box is penetrated with discharge pipe through bearing. Advantageous effect: the utility model adopts guide pipe, installation box and discharge pipe, avoids the problem that transmission structure is exposed and touched external object, eliminates the influence of external object interference on tin material slitting process from the root, guarantees the continuity of slitting process, simultaneously, with the help of speed regulator, the rotating speed of speed-regulating motor output end can be flexibly adjusted, and then the variable-speed rotation of scraper is realized, can accurately adapt the slitting demand of different size tin material, provides strong support for the continuous and efficient operation of tin particle water quenching granulating device.

Description

Technical Field

[0001] This utility model relates to the field of tin granulation technology, specifically to a tin granulation device for water quenching. Background Technology

[0002] Tin granules are granular metal products made from metallic tin (pure tin or specific tin alloys) through processes such as melting, granulation, cooling, and drying. They have a certain particle size range (usually diameter 0.5-10mm, which can be adjusted according to application requirements) and a relatively regular shape (mostly spherical, near-spherical, or ellipsoidal). They are widely used as raw materials or auxiliary materials in many fields such as electronics, metallurgy, chemical industry, and machinery manufacturing. In actual production of tin granules, a granulation device is required to complete the water quenching and granulation process of tin blocks. In actual use, they have advantages such as stable granulation, simple structure, and safe use.

[0003] Existing granulation equipment requires the use of a scraper to cut the discharged solder. The scraper's transmission structure is exposed to the air, making it prone to contact with foreign objects, which in turn affects the solder cutting process. In addition, the cut solder falls into the water for water quenching. There is only one filter basket for holding the cut solder. When it is necessary to hold different sizes of cut solder, the filter basket needs to be frequently disassembled and reassembled.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a tin granulation device that is water-quenched, which has the advantages of preventing foreign objects from affecting the tin cutting process and facilitating the storage of tin cutting materials of various sizes, thereby solving the problems mentioned in the background technology.

[0006] To achieve the advantages of avoiding the influence of foreign objects on the slitting of solder and facilitating the storage of slitting solder of various sizes, the specific technical solution adopted by this utility model is as follows: A tin granulation device for water quenching includes a frame. An electrically heated furnace is fixedly inserted through the upper part of the frame, and a feeding hopper is fixedly inserted through the lower end of the furnace. An electric slide valve is fixedly installed at the discharge end of the feeding hopper, and a guide pipe is fixedly installed at the lower end of the electric slide valve. A mounting box is fixedly sleeved on the side wall of the guide pipe, and a discharge pipe passes through the bottom surface of the mounting box via a bearing. The upper end of the discharge pipe is connected to the lower end of the guide pipe via a bearing. A rotating box is arranged inside the frame. The upper part of the rotating box has multiple sets of insertion holes, and each set of insertion holes is equipped with a filter basket. An electrical control box is fixedly installed on one side of the frame, and the electrical control box contains a control panel, a speed controller, and a battery. A speed-regulating motor is fixedly installed at the lower part of the mounting box, and a first main gear is fixedly sleeved at the output end of the speed-regulating motor. A first driven gear is fixedly sleeved on the side wall of the discharge pipe. A filter plate is fixedly installed at the lower end of the guide pipe, and a scraper is fixedly installed inside the discharge pipe.

[0007] Furthermore, a mounting cover is welded to the lower part of the frame, and a mounting shaft passes through the lower part of the frame and the mounting cover via a bearing. The upper end of the mounting shaft is fixedly connected to the lower part of the rotating box. A support plate is welded to the lower part of the rotating box, and multiple sets of ball sockets are provided on the lower part of the support plate. Each set of ball sockets contains a ball. An inlet pipe and an outlet pipe are fixedly passed through the side wall of the rotating box. A reduction motor is fixedly installed on the lower part of the mounting cover, and a second main gear is fixedly sleeved on the output end of the reduction motor. A second driven gear is fixedly sleeved on the side wall of the mounting shaft. The reduction motor is electrically connected to the control panel via wires.

[0008] Furthermore, control valves are installed on the side walls of both the inlet and outlet pipes.

[0009] Furthermore, the second primary gear meshes with the second driven gear.

[0010] Furthermore, the first master gear meshes with the first driven gear.

[0011] Furthermore, the speed-regulating motor is electrically connected to the speed regulator via wires, and the control panel is electrically connected to the speed regulator, the storage battery, the electric heating furnace, and the electric gate valve via wires.

[0012] Furthermore, four sets of self-locking casters are fixedly installed on the lower part of the frame.

[0013] Compared with the prior art, the present invention provides a tin granulation device for water quenching, which has the following advantages: (1) This utility model adopts a guide pipe, a mounting box and a discharge pipe, which avoids the problem of the transmission structure coming into contact with foreign objects due to external exposure. It eliminates the influence of foreign objects on the tin material slitting process from the root, and ensures the continuity of the slitting process. At the same time, the rotation speed of the output end of the speed-regulating motor can be flexibly adjusted by the speed regulator, thereby realizing the variable speed rotation of the scraper. It can accurately adapt to the slitting requirements of tin materials of different sizes, and provides strong support for the continuous and efficient operation of the tin granulation water quenching device.

[0014] (2) This utility model adopts a rotating box. The rotating box can be driven to rotate stably by controlling the geared motor through the control panel. The empty filter basket is quickly moved to the bottom of the discharge pipe to receive the new size of slit tin. The whole process does not require frequent disassembly and assembly of the filter basket, which reduces the operation steps and downtime. It not only reduces the labor intensity of the operators, but also efficiently realizes the classification and collection of slit tin of various sizes, and improves the usability and production efficiency of the tin granulation water quenching device. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a tin granulation device for water quenching proposed in this utility model; Figure 2 This is a perspective view of the filter plate proposed in this utility model; Figure 3 This is a perspective view of the filter basket proposed in this utility model; Figure 4 This utility model proposes Figure 1 Enlarged view of A in the middle; Figure 5 This utility model proposes Figure 1 A magnified view of B in the middle.

[0017] In the picture: 1. Frame; 2. Electric heating furnace; 3. Feed hopper; 4. Electric slide gate valve; 5. Guide pipe; 6. Mounting box; 7. Discharge pipe; 8. Rotary box; 9. Insertion hole; 10. Filter basket; 11. Filter plate; 12. Scraper; 13. Speed ​​regulating motor; 14. First main gear; 15. First driven gear; 16. Mounting cover; 17. Mounting shaft; 18. Gear motor; 19. Second main gear; 20. Second driven gear; 21. Support plate; 22. Water inlet pipe; 23. Water outlet pipe. Detailed Implementation

[0018] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0019] According to an embodiment of the present invention, a tin granulation device for water quenching is provided.

[0020] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. Please refer to the accompanying drawings for details. Figure 1 , Figure 2 and Figure 4 A tin granulation device for water quenching includes a frame 1. An electric heating furnace 2 is fixedly inserted through the upper part of the frame 1, and a feeding hopper 3 is fixedly inserted through the lower end of the electric heating furnace 2. An electric slide valve 4 is fixedly installed at the discharge end of the feeding hopper 3, and a guide pipe 5 is fixedly installed at the lower end of the electric slide valve 4. A mounting box 6 is fixedly sleeved on the side wall of the guide pipe 5, and a discharge pipe 7 is inserted through the bottom surface of the mounting box 6 via a bearing. The upper end of the discharge pipe 7 is connected to the lower end of the guide pipe 5 via a bearing. A rotating box 8 is set inside the frame 1, and multiple sets of insertion holes 9 are opened on the upper part of the rotating box 8. Each set of insertion holes 9 is equipped with a filter basket 10. An electrical control box is fixedly installed on one side of the frame 1, and a control panel and speed adjustment mechanism are installed inside the electrical control box. The device and battery are mounted on the lower part of the mounting box 6. A speed-regulating motor 13 is fixedly installed, and a first main gear 14 is fixedly sleeved on the output end of the speed-regulating motor 13. A first driven gear 15 is fixedly sleeved on the side wall of the discharge pipe 7. A filter plate 11 is fixedly installed at the lower end of the guide pipe 5. A scraper 12 is fixedly installed inside the discharge pipe 7. This avoids the problem of the transmission structure coming into contact with foreign objects due to external exposure. It eliminates the impact of foreign object interference on the tin material slitting process from the root, ensuring the continuity of the slitting process. At the same time, the rotation speed of the output end of the speed-regulating motor 13 can be flexibly adjusted by the speed controller, thereby realizing the variable speed rotation of the scraper 12. It can accurately adapt to the slitting requirements of tin materials of different sizes, providing strong support for the continuous and efficient operation of the tin granulation water quenching device.

[0021] Please see Figure 1 , Figure 3 and Figure 5A mounting cover 16 is welded to the lower part of the frame 1. A mounting shaft 17 passes through the lower part of the frame 1 and the mounting cover 16 via a bearing. The upper end of the mounting shaft 17 is fixedly connected to the lower part of the rotating box 8. A support plate 21 is welded to the lower part of the rotating box 8. The lower part of the support plate 21 is provided with multiple sets of ball sockets, and each set of ball sockets is provided with balls. An inlet pipe 22 and an outlet pipe 23 are fixedly passed through the side wall of the rotating box 8. A reduction motor 18 is fixedly installed on the lower part of the mounting cover 16, and a second main gear 19 is fixedly sleeved on the output end of the reduction motor 18. The side wall of 17 is fixedly fitted with a second driven gear 20. The geared motor 18 is electrically connected to the control panel via wires. By simply operating the geared motor 18 through the control panel, the rotating box 8 can be driven to rotate stably and quickly move the empty filter basket 10 to the bottom of the discharge pipe 7 to receive the new size of slit solder. The whole process does not require frequent disassembly and assembly of the filter basket 10, reducing operation steps and downtime. This not only reduces the labor intensity of operators, but also efficiently realizes the classification and collection of slit solder of various sizes, improving the usability and production efficiency of the tin granulation water quenching device.

[0022] Please see Figure 5 Control valves are installed on the side walls of both the inlet pipe 22 and the outlet pipe 23. The two sets of control valves are used to open and close the inlet pipe 22 and the outlet pipe 23.

[0023] Please see Figure 5 The second main gear 19 and the second driven gear 20 mesh with each other to ensure that the second main gear 19 and the second driven gear 20 rotate.

[0024] Please see Figure 4 The first main gear 14 and the first driven gear 15 mesh with each other to ensure that the first main gear 14 and the first driven gear 15 rotate.

[0025] Please see Figure 1 , Figure 4 and Figure 5 The speed-regulating motor 13 is electrically connected to the speed regulator via wires. The control panel is electrically connected to the speed regulator, the storage battery, the electric heating furnace 2, and the electric slide valve 4 via wires. The control circuit of the control panel can be implemented by simple programming by those skilled in the art. It is common knowledge in the art. It is only used and not modified. Therefore, the control method and circuit connection will not be described in detail.

[0026] Please see Figure 1 Four sets of self-locking casters are fixedly installed on the lower part of frame 1, which can assist frame 1 in moving.

[0027] Working principle: In actual use of the tin granulation water quenching device, the tin block can be placed into the electric heating furnace 2. Then, the electric heating furnace 2 is started using the control panel to melt the tin block. The electric valve 4 is then opened and closed using the control panel, and the speed-regulating motor 13 is started via the speed controller. The output of the speed-regulating motor 13 drives the first main gear 14 to rotate. Since the first main gear 14 meshes with the first driven gear 15, the rotating first main gear 14 drives the first driven gear 15 to rotate. The rotating first driven gear 15 can rotate the scraper 12 through the discharge pipe 7. The rotating scraper 12 can cut the tin material discharged through the filter plate 11. The rotation speed of the speed-regulating motor 13 can be adjusted by the speed controller. The variable-speed rotating scraper 12 can adjust the size of the tin material being cut. The guide pipe 5, mounting box 6, and discharge pipe 7 prevent foreign objects from affecting the cutting of the tin material, ensuring the continuous use of the tin granulation water quenching device. As can be seen from the above operation, the rotating discharge pipe 7 can cut the tin material through the scraper 12. The cut tin material can fall into the interior of a set of filter baskets 10. When the water comes into contact with the cut tin material, water quenching can be achieved. When it is necessary to collect tin material of another size, the control panel is used to make the reduction motor 18 work. The output end of the reduction motor 18 can drive the second main gear 19 to rotate. Since the second main gear 19 and the second driven gear 20 mesh with each other, the rotating second main gear 19 can push the second driven gear 20 to rotate. The rotating second driven gear 20 can make the rotating box 8 rotate through the mounting shaft 17. When the other set of filter baskets 10 moves to the bottom of the discharge pipe 7, the control panel is used to make the reduction motor 18 stop working. During this process, multiple sets of balls will roll in the interior of multiple sets of ball sockets due to the friction of the frame 1. The rotating box 8 can easily hold tin material of various sizes, which improves the practicality of the tin granulation water quenching device.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A water-quenched granulation apparatus for tin granules, characterized in that, The system includes a frame (1), an electric heating furnace (2) fixedly passing through the upper part of the frame (1), a feeding hopper (3) fixedly passing through the lower end of the electric heating furnace (2), an electric slide valve (4) fixedly installed at the discharge end of the feeding hopper (3), a guide pipe (5) fixedly installed at the lower end of the electric slide valve (4), a mounting box (6) fixedly sleeved on the side wall of the guide pipe (5), and a discharge pipe (7) passing through the inner bottom surface of the mounting box (6) via a bearing, the upper end of the discharge pipe (7) being connected to the lower end of the guide pipe (5) via a bearing, and a rotating box (8) is provided inside the frame (1). The upper part of the frame (1) has multiple sets of sockets (9), and each set of sockets (9) is equipped with a filter basket (10). An electrical control box is fixedly installed on one side of the frame (1), and the electrical control box is equipped with a control panel, a speed controller and a battery. A speed control motor (13) is fixedly installed on the lower part of the mounting box (6), and a first main gear (14) is fixedly sleeved on the output end of the speed control motor (13). A first driven gear (15) is fixedly sleeved on the side wall of the discharge pipe (7). A filter plate (11) is fixedly installed on the lower end of the guide pipe (5), and a scraper (12) is fixedly installed inside the discharge pipe (7).

2. The tin granulation device according to claim 1, characterized in that, The lower part of the frame (1) is welded with a mounting cover (16). The lower part of the frame (1) and the mounting cover (16) are connected by a bearing through a mounting shaft (17). The upper end of the mounting shaft (17) is fixedly connected to the lower part of the rotating box (8). The lower part of the rotating box (8) is welded with a support hole plate (21). The lower part of the support hole plate (21) is provided with multiple sets of ball sockets. The ball sockets are provided with balls. The side wall of the rotating box (8) is fixedly connected with an inlet pipe (22) and an outlet pipe (23). The lower part of the mounting cover (16) is fixedly installed with a reduction motor (18). The output end of the reduction motor (18) is fixedly sleeved with a second main gear (19). The side wall of the mounting shaft (17) is fixedly sleeved with a second driven gear (20). The reduction motor (18) is electrically connected to the control panel through a wire.

3. The tin granulation device for water quenching according to claim 2, characterized in that, Control valves are provided on the side walls of both the inlet pipe (22) and the outlet pipe (23).

4. The tin granulation device for water quenching according to claim 2, characterized in that, The second main gear (19) meshes with the second driven gear (20).

5. The tin granulation device for water quenching according to claim 1, characterized in that, The first master gear (14) meshes with the first driven gear (15).

6. The tin granulation device according to claim 1, characterized in that, The speed-regulating motor (13) is electrically connected to the speed regulator via wires, and the control panel is electrically connected to the speed regulator, the storage battery, the electric heating furnace (2), and the electric slide valve (4) via wires.

7. The tin granulation apparatus according to claim 1, characterized in that, The lower part of the frame (1) is fixedly equipped with four sets of self-locking casters.

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