A battery top cover laser welding device

The design of the guiding mechanism solves the problem of inaccurate welding caused by the offset of the handheld laser welding head during the welding process, thus improving the accuracy and safety of battery top cover welding.

CN224587208UActive Publication Date: 2026-08-04SHENZHEN GAOHUA LASER TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN GAOHUA LASER TECH CO LTD
Filing Date
2025-08-01
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing laser welding equipment for battery top covers is prone to inconsistent welding quality due to hand-held deviation during the welding process, which affects battery performance and safety.

Method used

A guiding mechanism, including a first guide rail and a sliding support, is used to ensure that the handheld laser welding head moves in a straight line, reducing the impact of human factors on welding accuracy.

Benefits of technology

This improved welding quality and reduced the risk of battery performance problems and safety accidents caused by inaccurate welding.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224587208U_ABST
    Figure CN224587208U_ABST
Patent Text Reader

Abstract

The application provides a battery top cover laser welding device, relates to the technical field of laser welding, and comprises a guide mechanism, the guide mechanism comprises a supporting piece, the supporting piece is provided with a first guide rail, the first guide rail is slidably connected with a first sliding seat, the top of the first sliding seat is provided with a lifting part, the lifting part is connected with a clamping part, the clamping part clamps a handheld laser welding head, and the first guide rail and the first sliding seat are matched to realize the guidance of the handheld laser welding head movement. The first guide rail and the first sliding seat in the guide mechanism are matched to guide the movement of the handheld laser welding head, so that the handheld laser welding head can move linearly along the first guide rail when moving, the influence of hand shaking on the welding process is offset to a certain extent, the laser beam can always accurately act on the welding position of the battery top cover according to the preset path during the welding process, and the influence of human factors on the welding precision is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of laser welding technology, and more specifically, to a laser welding device for battery top covers. Background Technology

[0002] In the field of battery manufacturing, the welding quality of the battery top cover is directly related to the overall performance, safety and reliability of the battery. Laser welding technology is widely used in the welding process of battery top covers due to its significant advantages such as high energy density, fast welding speed and small heat-affected zone.

[0003] Currently, most commercially available laser welding devices for battery top covers are either automated or handheld. Handheld laser welding devices are cheaper and therefore more widely used, but because they are handheld, they are prone to shifting during the welding process, which affects the welding quality. Therefore, we have made improvements and proposed a new laser welding device for battery top covers. Utility Model Content

[0004] This utility model provides a laser welding device for battery top cover, including a guiding mechanism. The guiding mechanism includes a support member, on which a first guide rail is provided. A first slide block is slidably connected to the first guide rail, and a lifting part is provided on the top of the first slide block. The lifting part is connected to a clamping part, which clamps a handheld laser welding head. The first guide rail and the first slide block cooperate to guide the handheld laser welding head when it moves.

[0005] As a preferred technical solution of this application, the support member includes a support rod, and the first guide rail is mounted on the top of the support rod.

[0006] As a preferred technical solution of this application, a support seat is provided at both ends of the support rod.

[0007] As a preferred technical solution of this application, the bottom of the support base is provided with anti-slip texture.

[0008] As a preferred technical solution of this application, the lifting part includes a support plate installed on the top of the first slide block, a second guide rail is provided on one side of the support plate, a second slide block is slidably connected on the second guide rail, and the second slide block is connected to the clamping part.

[0009] As a preferred technical solution of this application, a fixing member is provided between the second slide and the support plate, and the fixing member is used to fix the position of the second slide.

[0010] As a preferred technical solution of this application, the fixing member includes a connecting frame sleeved on the outer surface of the support plate, and the connecting frame is fixedly connected to the side of the second slide.

[0011] As a preferred technical solution of this application, one side of the connecting frame is provided with a threaded opening, and a hand-tightening bolt is connected to the threaded hole. One end of the hand-tightening bolt abuts against the side of the support plate away from the second guide rail.

[0012] As a preferred technical solution of this application, the clamping part includes a first clamp connected to the second slide, a second clamp is provided on the side of the first clamp away from the second slide, a fastening bolt is provided between the second clamp and the first clamp, and the handle of the handheld laser welding head is clamped between the first clamp and the second clamp.

[0013] As a preferred technical solution of this application, the first clamp and the second clamp are provided with slots on their adjacent sides, and the shape and size of the slots are adapted to the shape and size of the handheld laser welding head handle.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] In the scheme of this application:

[0016] This application utilizes a guiding mechanism in which the first guide rail and the first slide cooperate to guide the handheld laser welding head during movement. This allows the handheld laser welding head to move linearly along the first guide rail, mitigating the impact of hand tremors on the welding process. It ensures that the laser beam always acts accurately on the welding area of ​​the battery top cover along a preset path during the welding process, reducing the impact of human factors on welding accuracy, improving welding quality, and lowering the risk of battery performance problems and safety accidents caused by inaccurate welding. Attached Figure Description

[0017] Figure 1 A schematic diagram of the structure of the laser welding device for the battery top cover provided in this application;

[0018] Figure 2 Another structural schematic diagram of the battery top cover laser welding device provided in this application;

[0019] Figure 3 A bottom view of the structure of the laser welding device for the battery top cover provided in this application;

[0020] Figure 4 A partial structural schematic diagram of the laser welding device for the battery top cover provided in this application.

[0021] The image shows:

[0022] 1. Guiding mechanism; 101. Support rod; 102. Support seat; 103. First guide rail; 104. First slide; 105. Support plate; 106. Second guide rail; 107. Second slide; 108. First clamp; 109. Second clamp; 110. Connecting frame; 111. Hand-tightening bolt; 2. Handheld laser welding head. Detailed Implementation

[0023] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0024] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0026] For an example, please refer to... Figures 1-4 A laser welding device for battery top cover includes a guiding mechanism 1. The guiding mechanism 1 includes a support member, on which a first guide rail 103 is provided. A first slide block 104 is slidably connected to the first guide rail 103, and a lifting part is provided on the top of the first slide block 104. The lifting part is connected to a clamping part, which clamps a handheld laser welding head 2. The first guide rail 103 and the first slide block 104 cooperate to guide the handheld laser welding head 2 when it moves. This allows the handheld laser welding head 2 to move linearly along the first guide rail 103, which to some extent offsets the influence of hand tremors on the welding process. It ensures that the laser beam always acts accurately on the welding part of the battery top cover according to the preset path during the welding process, reduces the influence of human factors on welding accuracy, improves welding quality, and reduces the risk of battery performance problems and safety accidents caused by inaccurate welding.

[0027] Furthermore, the support includes a support rod 101, and a first guide rail 103 is mounted on the top of the support rod 101. The support rod 101 is used to support the first guide rail 103, and the first guide rail 103 is connected to the support rod 101 by welding or bolting.

[0028] Furthermore, support seats 102 are provided at both ends of the support rod 101. The support seats 102 are used to support the support rod 101 to improve the stability of the support rod 101. The bottom of the support seat 102 is provided with anti-slip texture, which can improve the stability of the support seat 102 when placed on the support surface.

[0029] Furthermore, the lifting unit includes a support plate 105 installed on the top of the first slide 104. A second guide rail 106 is provided on one side of the support plate 105. A second slide 107 is slidably connected to the second guide rail 106 and is connected to the clamping unit. The support plate 105 and the first slide 104 are connected by bolts. The support plate 105 can support the second guide rail 106.

[0030] Furthermore, a fixing member is provided between the second slide 107 and the support plate 105. The fixing member is used to fix the position of the second slide 107. The fixing member includes a connecting frame 110 sleeved on the outer surface of the support plate 105. The connecting frame 110 is fixedly connected to the side of the second slide 107. One side of the connecting frame 110 is provided with a threaded opening, and a hand-tightening bolt 111 is connected to the threaded hole. One end of the hand-tightening bolt 111 abuts against the side of the support plate 105 away from the second guide rail 106. When the hand-tightening bolt 111 is tightened, it abuts against the support plate 105, which can fix the height of the second slide 107. Loosening the hand-tightening bolt 111 can release this fixation, thereby pushing the second slide 107 to move up and down. The second slide 107 is welded together with the connecting frame 110 and the first clamp 108.

[0031] Furthermore, the clamping part includes a first clamp 108 connected to the second slide 107, and a second clamp 109 is provided on the side of the first clamp 108 away from the second slide 107. A fastening bolt is provided between the second clamp 109 and the first clamp 108. The handle of the handheld laser welding head 2 is clamped between the first clamp 108 and the second clamp 109. The handle of the handheld laser welding head 2 can be clamped by the cooperation of the second clamp 109 and the first clamp 108.

[0032] Furthermore, the first clamp 108 and the second clamp 109 are provided with slots on their adjacent sides, and the shape and size of the slots are adapted to the shape and size of the handle of the handheld laser welding head 2, thereby facilitating the clamping and fixing of the handle of the handheld laser welding head 2 by the first clamp 108 and the second clamp 109.

[0033] The first clamp 108 and the second clamp 109 only hold the two handles of the handheld laser welding head, and the handles still have space for the user to hold.

[0034] When in use, loosen the hand-tightening bolt 111 and move the handheld laser welding head 2 vertically. Adjust the height of the handheld laser welding head 2 according to the actual situation. After adjustment, tighten the hand-tightening bolt 111, then hold the handle of the handheld laser welding head 2 and press the switch of the handheld laser welding head 2. Then push the handheld laser welding head 2 horizontally along the first guide rail 103 to perform laser welding.

[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.

Claims

1. A laser welding device for battery top covers, characterized in that, The guide mechanism (1) includes a support member, on which a first guide rail (103) is provided. A first slide block (104) is slidably connected to the first guide rail (103), and a lifting part is provided on the top of the first slide block (104). The lifting part is connected to a clamping part, which clamps a handheld laser welding head (2). The first guide rail (103) and the first slide block (104) cooperate to guide the handheld laser welding head (2) when it moves.

2. The battery top cover laser welding device according to claim 1, characterized in that, The support includes a support rod (101), and the first guide rail (103) is mounted on the top of the support rod (101).

3. The battery top cover laser welding device according to claim 2, characterized in that, Support seats (102) are provided at both ends of the support rod (101).

4. The battery top cover laser welding device according to claim 3, characterized in that, The bottom of the support base (102) is provided with anti-slip texture.

5. The battery top cover laser welding device according to claim 1, characterized in that, The lifting unit includes a support plate (105) installed on the top of the first slide (104). A second guide rail (106) is provided on one side of the support plate (105). A second slide (107) is slidably connected on the second guide rail (106), and the second slide (107) is connected to the clamping unit.

6. The battery top cover laser welding device according to claim 5, characterized in that, A fixing member is provided between the second slide (107) and the support plate (105) for fixing the position of the second slide (107).

7. The battery top cover laser welding device according to claim 6, characterized in that, The fastener includes a connecting frame (110) sleeved on the outer surface of the support plate (105), and the connecting frame (110) is fixedly connected to the side of the second slide (107).

8. The battery top cover laser welding apparatus according to claim 7, characterized in that, One side of the connecting frame (110) is provided with a threaded opening, and a hand-tightening bolt (111) is connected to the threaded hole. One end of the hand-tightening bolt (111) abuts against the side of the support plate (105) away from the second guide rail (106).

9. The battery top cover laser welding apparatus according to claim 8, characterized in that, The clamping part includes a first clamp (108) connected to the second slide (107), and a second clamp (109) is provided on the side of the first clamp (108) away from the second slide (107). A fastening bolt is provided between the second clamp (109) and the first clamp (108), and the handle of the handheld laser welding head (2) is clamped between the first clamp (108) and the second clamp (109).

10. The battery top cover laser welding apparatus according to claim 9, characterized in that, The first clamp (108) and the second clamp (109) are provided with slots on their adjacent sides, and the shape and size of the slots are adapted to the shape and size of the handle of the handheld laser welding head (2).