A metal card clothing polishing device capable of cleaning waste

Abstract

The utility model belongs to metal card clothing technical field especially relates to a kind of metal card clothing polishing device of scrap washable, including bottom plate and protective cover, bottom plate upper portion is provided with processing structure, the processing structure includes collection mechanism and polishing mechanism, the collection mechanism includes collection box, electric telescopic link one, push plate, moving plate, guide rod one, the collection box inner wall and electric telescopic link one outer wall are interconnected.This metal card clothing polishing device of scrap washable can directly spray water to polishing area, cooling polishing part while washing scrap, after scrap falls into collection box with water flow, solid-liquid separation is realized through filter screen, so that scrap can be washed and collected, scrap on filter screen can be automatically pushed, avoiding scrap accumulation, the whole cleaning process does not need frequent shutdown, improves device working efficiency, and filter screen can be quickly disassembled and assembled, so that it can be better used.

Description

Technical Field

[0001] This utility model relates to the field of metal needle cloth technology, specifically a metal needle cloth polishing device that can clean waste chips. Background Technology

[0002] Metal card cloth is the core component of textile carding machinery. Its structure consists of regularly arranged needles processed on the surface of a metal substrate (usually a high-carbon steel strip) through precision rolling, quenching and other processes. The sharpness, flatness, hardness and arrangement accuracy of the needles directly determine the effect of carding the fibers. Sharp needles can effectively grasp and comb the fibers, reducing fiber damage. However, metal card cloth needs to be processed by polishing equipment during production.

[0003] Existing polishing devices typically feed metal needle cloth into the device for polishing. However, in actual use, it is impossible to quickly clean and collect the waste generated during polishing, resulting in waste accumulation that affects normal processing and reduces the working efficiency of the polishing device.

[0004] Therefore, we urgently need to provide a metal needle cloth polishing device that can clean up waste chips. Utility Model Content

[0005] The purpose of this invention is to provide a metal needle cloth polishing device that can clean waste chips, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a metal needle cloth polishing device that can clean waste chips, comprising a base plate and a protective cover, wherein a processing structure is provided above the base plate;

[0007] The processing structure includes a collection mechanism and a polishing mechanism;

[0008] The collection mechanism includes a collection box, an electric telescopic rod, a push plate, a moving plate, and a guide rod. The inner wall of the collection box is connected to the outer wall of the electric telescopic rod. One end of the electric telescopic rod is connected to one side of the push plate. The top of the push plate is connected to the bottom of the moving plate. The inner wall of the moving plate is slidably connected to the outer wall of the guide rod. An installation plate is fixedly installed on the inner wall of the collection box. A filter screen is pressed against the inner side of the installation plate. A limit plate is fixedly installed at the bottom of the filter screen. A fixing bolt is fixedly installed on the inner wall of the limit plate. A water pump is fixedly installed on the inner wall of the collection box. A water guide pipe is connected to one end of the water pump. A nozzle is connected to one end of the water guide pipe. A connecting plate is fixedly installed on the top of the nozzle. A fixing plate is fixedly installed on the top of the connecting plate.

[0009] A further improvement is that there are two movable plates, which are symmetrically distributed on the top of the push plate, and two guide rods, which are symmetrically distributed on the inner walls of the two movable plates, thereby enabling the waste to be pushed and cleaned quickly, and thus enabling better use.

[0010] A further improvement is that there are four limiting plates, which are symmetrically distributed at the bottom of the filter screen. The bottom of the mounting plate has limiting holes, and the top of the fixing bolt is threaded to the inner wall of the limiting hole, so as to better filter and separate water and waste, and thus better perform the function.

[0011] A further improvement is that the number of nozzles is several, and the nozzles are symmetrically distributed at the bottom of the connecting plate. The number of fixing plates is two, and the fixing plates are symmetrically distributed at the top of the connecting plate. This allows the water inside the collection box to be sprayed onto the polishing area quickly, thereby enabling better polishing processing.

[0012] A further improvement is that the polishing mechanism includes an electric telescopic rod, a second fixed plate, a polishing roller, a first connecting rod, and a sliding plate. One end of the electric telescopic rod is connected to one side of the second fixed plate. The inner side of the second fixed plate is rotatably connected to both ends of the polishing roller. One side of the second fixed plate is connected to one end of the first connecting rod. The top of the second fixed plate is connected to the bottom of the sliding plate. A second guide rod is slidably connected to the inner wall of the sliding plate. A second connecting rod is fixedly installed on one side of the second fixed plate. A third fixed plate is fixedly installed at one end of the second connecting rod. A guide roller is rotatably connected to the inner side of the third fixed plate. A telescopic rod is fixedly installed on one side of the third fixed plate.

[0013] A further improvement is that the second fixing plate is U-shaped, the number of polishing rollers is ten, the polishing rollers are symmetrically distributed inside the protective cover, and the number of guide rollers is four, the guide rollers are symmetrically distributed on the inner wall of the protective cover. This allows for the rapid guidance, conveying, and polishing of metal needle cloths of different sizes, thus enabling better use.

[0014] A further improvement is that the top of the base plate is connected to the bottom of the protective cover, the bottom of the base plate is connected to the top of the collection box, and the inner wall of the protective cover is connected to the outer wall of the electric telescopic rod.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This metal needle cloth polishing device for cleaning waste debris utilizes a water circulation system consisting of a water pump, water pipe, and nozzles to directly spray water onto the polishing area. This system cleans the waste debris while simultaneously cooling the polishing area. The waste debris falls into the collection box with the water flow and undergoes solid-liquid separation through a filter screen, thus enabling the cleaning and collection of the waste debris. An electric telescopic rod drives a push plate and a moving plate to slide along a guide rod, automatically pushing the waste debris off the filter screen to prevent accumulation. The entire cleaning process does not require frequent shutdowns, improving the device's working efficiency. Furthermore, the filter screen can be quickly disassembled and reassembled for better use.

[0017] 2. This metal needle cloth polishing device that can clean waste shavings enables the electric telescopic rod to drive the fixed plate two and polishing rollers to move along the guide rod two through the polishing mechanism. Combined with the connecting rod one, multiple polishing rollers can be adjusted synchronously to adapt to the polishing requirements of metal needle cloths of different thicknesses. The guide roller is linked with the telescopic rod through the fixed plate three and adjusts its position synchronously with the polishing rollers to ensure stable guiding and conveying of needle cloths of different widths. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the structure of the collection mechanism of this utility model. Figure 1 ;

[0021] Figure 4 This is a schematic diagram of the structure of the collection mechanism of this utility model. Figure 2 ;

[0022] Figure 5 This utility model Figure 4 Enlarged structural diagram at point A in the diagram;

[0023] Figure 6 This is a schematic diagram of the polishing mechanism of this utility model.

[0024] In the diagram: 1. Base plate; 2. Protective cover; 3. Collection mechanism; 301. Collection box; 302. Electric telescopic rod one; 303. Push plate; 304. Moving plate; 305. Guide rod one; 306. Mounting plate; 307. Filter screen; 308. Limiting plate; 309. Fixing bolt; 310. Water pump; 311. Water guide pipe; 312. Nozzle; 313. Connecting plate; 314. Fixing plate one; 4. Polishing mechanism; 401. Electric telescopic rod; 402. Fixing plate two; 403. Polishing roller; 404. Connecting rod one; 405. Sliding plate; 406. Guide rod two; 407. Connecting rod two; 408. Fixing plate three; 409. Guide roller; 410. Telescopic rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-6 This utility model provides a technical solution:

[0027] Example 1:

[0028] A metal needle cloth polishing device that can clean waste shavings includes a base plate 1 and a protective cover 2, with a processing structure provided above the base plate 1;

[0029] The processing structure includes a collection mechanism 3 and a polishing mechanism 4;

[0030] The collection mechanism 3 includes a collection box 301, an electric telescopic rod 302, a push plate 303, a moving plate 304, and a guide rod 305. The inner wall of the collection box 301 is connected to the outer wall of the electric telescopic rod 302. One end of the electric telescopic rod 302 is connected to one side of the push plate 303. The top of the push plate 303 is connected to the bottom of the moving plate 304. The inner wall of the moving plate 304 is slidably connected to the outer wall of the guide rod 305. An installation plate 306 is fixedly installed on the inner wall of the collection box 301. The inner side of the mounting plate 306 is pressed against a filter screen 307. A limiting plate 308 is fixedly installed at the bottom of the filter screen 307. A fixing bolt 309 is fixedly installed on the inner wall of the limiting plate 308. A water pump 310 is fixedly installed on the inner wall of the collection box 301. A water guide pipe 311 is connected to one end of the water pump 310. A nozzle 312 is connected to one end of the water guide pipe 311. A connecting plate 313 is fixedly installed on the top of the nozzle 312. A fixing plate 314 is fixedly installed on the top of the connecting plate 313.

[0031] In this embodiment, there are two movable plates 304, which are symmetrically distributed on the top of the push plate 303. There are also two guide rods 305, which are symmetrically distributed on the inner walls of the two movable plates 304. This allows the waste to be pushed and cleaned up quickly, thus enabling better use.

[0032] Furthermore, there are four limiting plates 308, which are symmetrically distributed at the bottom of the filter screen 307. The bottom of the mounting plate 306 has a limiting hole, and the top of the fixing bolt 309 is threaded to the inner wall of the limiting hole, so as to better filter and separate water and waste, and thus better perform its function.

[0033] Furthermore, there are several nozzles 312, which are symmetrically distributed at the bottom of the connecting plate 313. There are two fixing plates 314, which are symmetrically distributed at the top of the connecting plate 313. This allows the water inside the collection box 301 to be sprayed onto the polishing area quickly, thus enabling better polishing processing.

[0034] When polishing the metal needle cloth is required, the operator places the metal needle cloth inside the protective cover 2 and starts the polishing mechanism 4 to polish the metal needle cloth. At this time, by starting the water pump 310, for example, the water pump 310 model DB-35, the water inside the collection tank 301 is transported to the nozzle 312 through the water pipe 311, and the water is sprayed onto the polishing area through the nozzle 312, thereby cooling the polishing area and cleaning the waste. The waste generated during the polishing process falls into the collection tank 301 and is filtered and collected by the filter screen 307, so that the waste is stored above the filter screen 307 and the water flows below the filter screen 307. At this time, by starting the electric telescopic rod 302, for example... The electric telescopic rod 302, model XTL100, drives the push plate 303 to move. The movement of the push plate 303 causes the moving plate 304 to slide on the guide rod 305, thereby increasing the stability of the push plate 303 during movement. The movement of the push plate 303 can push and clean the waste on the filter screen 307, thus improving the collection and use of the waste. When it is necessary to disassemble the filter screen 307, the fixing bolt 309 is rotated to move it inside the limiting plate 308. The movement of the fixing bolt 309 allows it to be pulled out from the bottom of the mounting plate 306, thereby removing the limiting fixation of the filter screen 307 and allowing it to be disassembled. When it is necessary to install, the above steps are repeated in reverse to install the filter screen 307.

[0035] Example 2:

[0036] Based on Embodiment 1, the polishing mechanism 4 includes an electric telescopic rod 401, a second fixed plate 402, a polishing roller 403, a first connecting rod 404, and a sliding plate 405. One end of the electric telescopic rod 401 is connected to one side of the second fixed plate 402. The inner side of the second fixed plate 402 is rotatably connected to both ends of the polishing roller 403. One side of the second fixed plate 402 is connected to one end of the first connecting rod 404. The top of the second fixed plate 402 is connected to the bottom of the sliding plate 405. A second guide rod 406 is slidably connected to the inner wall of the sliding plate 405. A second connecting rod 407 is fixedly installed on one side of the second fixed plate 402. A third fixed plate 408 is fixedly installed at one end of the second connecting rod 407. A guide roller 409 is rotatably connected to the inner side of the third fixed plate 408. A telescopic rod 410 is fixedly installed on one side of the third fixed plate 408.

[0037] In this embodiment, the fixed plate 402 is U-shaped, there are ten polishing rollers 403, which are symmetrically distributed inside the protective cover 2, and there are four guide rollers 409, which are symmetrically distributed on the inner wall of the protective cover 2. This allows for the rapid guidance, conveying, and polishing of metal needle cloths of different sizes, thus enabling better use.

[0038] Furthermore, the top of the base plate 1 is connected to the bottom of the protective cover 2, the bottom of the base plate 1 is connected to the top of the collection box 301, and the inner wall of the protective cover 2 is connected to the outer wall of the electric telescopic rod 401.

[0039] When polishing the metal needle cloth is required, the operator places the metal needle cloth inside the protective cover 2. The guide roller 409 guides and conveys the metal needle cloth, while the polishing roller 403 polishes it. At this time, activating the electric telescopic rod 401 (e.g., model TGA-300) moves the fixed plate 402. The movement of the fixed plate 402 causes the sliding plate 405 to slide on the guide rod 406, increasing the stability of the fixed plate 402's movement. The movement of the fixed plate 402 also moves the polishing roller 403, which polishes the metal needle cloth. Different sizes of metal needle cloth are polished, and multiple fixed plates 402 are interconnected by connecting rods 404, which allows multiple polishing rollers 403 to move synchronously. The movement of fixed plates 402 drives the movement of connecting rods 407, which in turn drives the movement of fixed plate 408. The movement of fixed plate 408 causes the telescopic rod 410 to extend and retract, thereby increasing the stability of the movement of fixed plate 408. The movement of fixed plate 408 also drives the movement of guide roller 409, which guides and conveys metal needle cloth of different sizes, thus enabling better use.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A device for cleaning and polishing a metal card clothing, comprising a base plate (1) and a protective cover (2), characterized in that: A processing structure is provided above the base plate (1); The processing structure includes a collection mechanism (3) and a polishing mechanism (4); The collection mechanism (3) includes a collection box (301), an electric telescopic rod (302), a push plate (303), a moving plate (304), and a guide rod (305). The inner wall of the collection box (301) is connected to the outer wall of the electric telescopic rod (302). One end of the electric telescopic rod (302) is connected to one side of the push plate (303). The top of the push plate (303) is connected to the bottom of the moving plate (304). The inner wall of the moving plate (304) is slidably connected to the outer wall of the guide rod (305). An installation plate (306) is fixedly installed on the inner wall of the collection box (301). The inner side of the mounting plate (306) is pressed against a filter screen (307). A limiting plate (308) is fixedly installed at the bottom of the filter screen (307). A fixing bolt (309) is fixedly installed on the inner wall of the limiting plate (308). A water pump (310) is fixedly installed on the inner wall of the collection box (301). A water guide pipe (311) is connected to one end of the water pump (310). A nozzle (312) is connected to one end of the water guide pipe (311). A connecting plate (313) is fixedly installed on the top of the nozzle (312). A fixing plate (314) is fixedly installed on the top of the connecting plate (313).

2. A device for deburring and polishing a metal card clothing according to claim 1, characterized in that: There are two movable plates (304), which are symmetrically distributed on the top of the push plate (303). There are two guide rods (305), which are symmetrically distributed on the inner walls of the two movable plates (304).

3. A device for deburring and polishing a wire according to claim 1, characterized in that: The number of limiting plates (308) is four, and the limiting plates (308) are symmetrically distributed at the bottom of the filter screen (307). The bottom of the mounting plate (306) has a limiting hole, and the top of the fixing bolt (309) is threaded to the inner wall of the limiting hole.

4. A device for deburring and polishing a wire according to claim 1, characterized in that: The number of nozzles (312) is several, and the nozzles (312) are symmetrically distributed at the bottom of the connecting plate (313). The number of fixing plates (314) is two, and the fixing plates (314) are symmetrically distributed at the top of the connecting plate (313).

5. A device for deburring and polishing a wire according to claim 1, characterized in that: The polishing mechanism (4) includes an electric telescopic rod (401), a second fixed plate (402), a polishing roller (403), a first connecting rod (404), and a sliding plate (405). One end of the electric telescopic rod (401) is connected to one side of the second fixed plate (402). The inner side of the second fixed plate (402) is rotatably connected to both ends of the polishing roller (403). One side of the second fixed plate (402) is connected to one end of the first connecting rod (404). 402) The top is connected to the bottom of the sliding plate (405). The inner wall of the sliding plate (405) is slidably connected to the guide rod (406). The side of the fixed plate (402) is fixedly installed with the connecting rod (407). The end of the connecting rod (407) is fixedly installed with the fixed plate (408). The inner side of the fixed plate (408) is rotatably connected with the guide roller (409). The side of the fixed plate (408) is fixedly installed with the telescopic rod (410).

6. A device for deburring and polishing a wire according to claim 5, characterized in that: The fixed plate 2 (402) is U-shaped, the number of polishing rollers (403) is ten, the polishing rollers (403) are symmetrically distributed inside the protective cover (2), the number of guide rollers (409) is four, the guide rollers (409) are symmetrically distributed on the inner wall of the protective cover (2).

7. A device for deburring and polishing a wire according to claim 1, characterized in that: The top of the base plate (1) is connected to the bottom of the protective cover (2), the bottom of the base plate (1) is connected to the top of the collection box (301), and the inner wall of the protective cover (2) is connected to the outer wall of the electric telescopic rod (401).

Images