A device for polishing bakelite products

Abstract

The utility model relates to the technical field of plywood production, and discloses a plywood production polishing device, a plywood production polishing device, including the polishing table, the upper surface fixed mounting of polishing table has the abrasive belt polisher, wherein, set up polishing mechanism on the polishing table, and the polishing mechanism includes electric guide rail, moving plate, this plywood production polishing device drives the worm, worm wheel drive through the second motor, and the moving block left shift is driven by the rotation of the lead screw, and eight support rods gradually vertical and push four positioning plates outward, realize the inside support circle fixed of hollow plywood product, this structure can automatically adjust the positioning plate position according to the product inner diameter, four positioning plates are evenly stressed, can steady clamping different specifications hollow plywood product, also avoid the deformation caused by uneven clamping force, be applicable to the high-precision positioning of multiple inner diameter workpieces, provide stable foundation for subsequent polishing, guarantee that workpiece does not shake when polishing.

Description

Technical Field

[0001] This utility model relates to the field of bakelite product manufacturing technology, specifically a bakelite product manufacturing and polishing device. Background Technology

[0002] Bakelite products are made of phenolic plastics with wood flour as filler. In the plastics industry, they are also known as bakelite. They are made by pressing bakelite powder or bakelite powder. Phenolic resin is the key raw material for bakelite products. It has good heat resistance, insulation and mechanical strength.

[0003] In the production of bakelite products, sanding is a crucial process. If residual gas exists during the curing process of bakelite materials, it may form surface bubbles or tiny depressions. Sanding can smooth the surface and cover or eliminate these defects. Currently, bakelite products need to be clamped for fixation. Most existing fixing methods use clamps to clamp and fix the outer surface. Since the clamps occupy the outer area of ​​the bakelite products during fixation, it is inconvenient to sand the ends. Therefore, a sanding device for bakelite product production is proposed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a sanding device for bakelite product production, which solves the problem of inconsistent sanding of bakelite products.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a sanding device for the production of bakelite products, including a sanding table, wherein a belt sander is fixedly installed on the upper surface of the sanding table;

[0008] The grinding table is equipped with a grinding mechanism, which includes an electric guide rail, a moving plate, a hollow column, a first motor, a gear, a gear ring, a sliding groove, a second motor, a worm gear, a worm wheel, a lead screw, a moving block, a support rod, and a positioning plate.

[0009] Preferably, the electric guide rail is fixedly installed on the upper surface of the grinding table, and the moving plate is slidably sleeved on the outer surface of the electric guide rail.

[0010] Preferably, the first motor is fixedly mounted on the right surface of the movable plate, and the gear is fixedly sleeved on the outer surface of the output shaft of the first motor.

[0011] The gear ring is meshed with the outer surface of the gear.

[0012] Preferably, the hollow column is fixedly sleeved on the inner surface of the toothed ring, and the hollow column is rotatably connected to the right surface of the movable plate;

[0013] Four grooves are formed on the right surface of the hollow column.

[0014] Preferably, the second motor is fixedly installed in the inner wall of the hollow column, and the worm gear is fixedly installed at the output end of the second motor;

[0015] The worm gear is meshed with the outer surface of the worm.

[0016] Preferably, the lead screw is fixedly sleeved on the inner surface of the worm gear, the left end of the lead screw is rotatably connected to the inner surface of the hollow column, and the right end of the lead screw extends through the right surface of the hollow column.

[0017] The movable block is threaded onto the outer surface of the lead screw.

[0018] Preferably, the eight support rods are rotatably connected to the outer surface of the movable block, and the four positioning plates are rotatably connected to the ends of the eight support rods away from the movable block.

[0019] (III) Beneficial Effects

[0020] Compared with the prior art, this utility model provides a sanding device for the production of bakelite products, which has the following beneficial effects:

[0021] 1. This bakelite product manufacturing and polishing device uses a second motor to drive a worm gear and worm wheel transmission, which in turn drives the lead screw to rotate and move the moving block to the left. The eight support rods gradually become vertical and push the four positioning plates outward, thus fixing the inner circle of the hollow bakelite product. This structure can automatically adjust the position of the positioning plates according to the inner diameter of the product. The four positioning plates are evenly stressed, which can not only firmly clamp hollow bakelite products of different specifications, but also avoid deformation caused by uneven clamping force. It is suitable for high-precision positioning of workpieces with various inner diameters, providing a stable foundation for subsequent polishing and ensuring that the workpiece does not shake during polishing.

[0022] 2. This bakelite product manufacturing and sanding device uses an electric guide rail to move a moving plate so that the workpiece is close to the belt sander. At the same time, the first motor drives the hollow column to rotate through gear and ring gear transmission, which in turn drives the fixed bakelite product to rotate. The combined motion of linear movement and circumferential rotation, in conjunction with the belt sander, ensures that all areas of the workpiece's outer surface are evenly in contact with the sanding belt, avoiding sanding blind spots. Moreover, the rotation speed and moving speed are adjustable to adapt to different needs, ensuring sanding accuracy and consistency, and improving overall processing efficiency. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of a sanding device for producing bakelite products according to this utility model;

[0024] Figure 2 This is a schematic diagram of the hollow column structure of this utility model;

[0025] Figure 3This is a schematic diagram of the internal structure of the hollow column of this utility model;

[0026] Figure 4 This utility model Figure 3 Enlarged view of the structure at point A in the middle.

[0027] In the diagram: 1. Grinding table; 2. Belt sander; 3. Electric guide rail; 4. Moving plate; 5. Hollow column; 6. First motor; 7. Gear; 8. Gear ring; 9. Slide groove; 10. Second motor; 11. Worm gear; 12. Worm wheel; 13. Lead screw; 14. Moving block; 15. Support rod; 16. Positioning plate. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-4 This utility model provides a new technical solution: a sanding device for the production of bakelite products, including a sanding table 1, on the upper surface of the sanding table 1, a belt sander 2 is fixedly installed;

[0030] The grinding table 1 is equipped with a grinding mechanism, which includes an electric guide rail 3, a moving plate 4, a hollow column 5, a first motor 6, a gear 7, a gear ring 8, a sliding groove 9, a second motor 10, a worm gear 11, a worm wheel 12, a lead screw 13, a moving block 14, a support rod 15, and a positioning plate 16.

[0031] Furthermore, the electric guide rail 3 is fixedly installed on the upper surface of the grinding table 1, and the movable plate 4 is slidably sleeved on the outer surface of the electric guide rail 3.

[0032] Furthermore, the first motor 6 is fixedly mounted on the right surface of the movable plate 4, and the gear 7 is fixedly sleeved on the outer surface of the output shaft of the first motor 6.

[0033] The gear ring 8 is meshed with the outer surface of the gear 7.

[0034] Furthermore, the hollow column 5 is fixedly sleeved on the inner surface of the toothed ring 8, and the hollow column 5 is rotatably connected to the right surface of the movable plate 4.

[0035] Four grooves 9 are formed on the right surface of the hollow column 5.

[0036] Furthermore, the second motor 10 is fixedly installed in the inner wall of the hollow column 5, and the worm gear 11 is fixedly installed at the output end of the second motor 10;

[0037] The worm gear 12 is meshed with the outer surface of the worm 11.

[0038] Furthermore, the lead screw 13 is fixedly sleeved on the inner surface of the worm gear 12, the left end of the lead screw 13 is rotatably connected to the inner surface of the hollow column 5, and the right end of the lead screw 13 extends through the right surface of the hollow column 5.

[0039] The movable block 14 is threaded onto the outer surface of the lead screw 13.

[0040] Furthermore, eight support rods 15 are rotatably connected to the outer surface of the movable block 14, and four positioning plates 16 are rotatably connected to the end of the eight support rods 15 away from the movable block 14.

[0041] When using this bakelite product production and polishing device, the hollow bakelite product is placed on the outer surface of the four positioning plates 16. The second motor 10 is then started, driving the worm gear 11 fixedly mounted at its output end to rotate. The worm gear 11 drives the worm wheel 12, which is meshed with the outer surface, to rotate. The worm wheel 12 drives the lead screw 13, which is fixedly sleeved on the inner surface, to rotate. At this time, the moving block 14, threaded on the outer surface of the lead screw 13, continuously moves to the left through the threads on the outer surface of the lead screw 13. The moving block 14 then drives the eight support rods 15, which are rotatably connected to the outer surface, to move to the left. As they move, the eight support rods 15 gradually become vertical, thus moving away from the center of the product. The positioning plate 16, which is rotatably connected to one end of the moving block 14, applies an outward pushing force. At this time, the positioning plate 16 internally supports and fixes the hollow bakelite product. Then, by starting the electric guide rail 3, the electric guide rail 3 drives the moving plate 4, which is slidably sleeved on the outer surface, to move to the right. The bakelite product fixed on the moving plate 4 is brought close to the belt sander for sanding. At this time, by starting the first motor 6, the first motor 6 drives the gear 7, which is fixedly sleeved on the outer surface of the output shaft, to rotate. The gear 7 drives the gear ring 8, which is meshed with the outer surface, to rotate. The gear ring 8 drives the hollow column 5, which is fixedly sleeved on the inner surface, to rotate. The hollow column 5 drives the fixed bakelite product to rotate for circumferential sanding.

[0042] This bakelite product manufacturing and polishing device uses a second motor 10 to drive a worm gear 11 and a worm wheel 12, which in turn rotates the lead screw 13, causing the moving block 14 to move to the left. This causes eight support rods 15 to gradually become vertical and push four positioning plates 16 outwards, thus fixing the inner diameter of the hollow bakelite product. This structure can automatically adjust the position of the positioning plates 16 according to the inner diameter of the product. The four positioning plates 16 are evenly stressed, which not only securely clamps hollow bakelite products of different specifications but also avoids deformation caused by uneven clamping force. It is suitable for high-precision positioning of workpieces with various inner diameters, facilitating subsequent polishing. Providing a stable foundation to ensure the workpiece does not wobble during sanding, this bakelite product manufacturing sanding device uses an electric guide rail 3 to drive a moving plate 4 to bring the workpiece close to the belt sander. At the same time, the first motor 6 drives the hollow column 5 to rotate through gears 7 and gear rings 8, causing the fixed bakelite product to rotate. The combined motion of linear movement and circumferential rotation, in conjunction with the belt sander, ensures that all areas of the workpiece's outer surface are evenly in contact with the sanding belt, avoiding sanding blind spots. Moreover, the rotation speed and movement speed are adjustable to adapt to different needs, ensuring sanding accuracy and consistency, and improving overall processing efficiency.

[0043] Structural Description:

[0044] Grinding table 1: As the basic load-bearing component of the entire grinding device, it provides a stable mounting surface for other components and serves as the platform for the entire grinding operation. It ensures the stability of components such as belt sander 2 and grinding mechanism during operation, withstands various forces generated during the grinding process, and ensures the smooth progress of the grinding work.

[0045] Belt sander 2: This is the core component for actual sanding of bakelite products. It uses a high-speed rotating sanding belt to contact the surface of bakelite products, achieving grinding, polishing, and other processing to achieve the required surface precision and smoothness.

[0046] Electric guide rail 3: Installed on the grinding table 1, it provides a sliding track for the moving plate 4. The moving plate 4 is driven by electricity to reciprocate on the guide rail, thereby driving other grinding components installed on the moving plate 4 to move, expanding the grinding range and improving grinding efficiency.

[0047] Moving plate 4: Slidingly sleeved on the outer surface of electric guide rail 3, used to support and install components such as the first motor 6. Driven by electric guide rail 3, it moves and transmits power and motion to subsequent components, enabling the sanding mechanism to sand bakelite products at different positions.

[0048] Hollow column 5: It is fixedly sleeved on the inner surface of the gear ring 8 and rotatably connected to the right surface of the moving plate 4. It is a key structure connecting the upper transmission component and the lower positioning component, providing installation space for internal components such as the second motor 10 and worm gear 11, and rotating under the transmission of gear 7 and gear ring 8.

[0049] First motor 6: Installed on the right surface of the moving plate 4, it provides rotational power to gear 7. Through the meshing transmission between gear 7 and gear ring 8, the power is transmitted to hollow column 5, enabling hollow column 5 to rotate around its own axis, thereby driving the entire grinding mechanism to rotate and achieve multi-angle grinding.

[0050] Gear 7: It is fixedly sleeved on the outer surface of the output shaft of the first motor 6 and meshes with the gear ring 8. It transmits the rotational power of the first motor 6 to the gear ring 8 and changes the direction and speed of force transmission through gear transmission to provide power for the rotation of the hollow column 5.

[0051] Gear ring 8: meshes with gear 7, receives the power transmitted by gear 7, and drives the hollow column 5 to rotate. Its larger diameter enables a larger transmission ratio, making the rotation speed and torque of the hollow column 5 more suitable for the needs of grinding work.

[0052] Slide 9: It is formed on the right surface of the hollow column 5 to provide guidance and limit for the movement of the support rod 15. In conjunction with the rotation of the support rod 15, the positioning plate 16 can extend, retract and rotate within a certain range to achieve positioning and clamping of bakelite products of different sizes and shapes.

[0053] The second motor 10 is installed in the inner wall of the hollow column 5 and provides rotational power to the worm 11. Through the meshing transmission between the worm 11 and the worm wheel 12, the power is transmitted to the lead screw 13, which drives the lead screw 13 to rotate, thereby realizing the linear motion of the moving block 14.

[0054] Worm 11: Installed at the output end of the second motor 10, meshing with the worm wheel 12, it transmits the rotational motion of the second motor 10 to the worm wheel 12. Utilizing the characteristics of worm gear transmission, it achieves a large reduction ratio and self-locking function, ensuring the stability of the position of the moving block 14.

[0055] Worm gear 12: meshes with worm 11, receives the power transmitted by worm 11, drives lead screw 13 to rotate, converts the rotational motion into the linear motion of lead screw 13, thereby driving moving block 14 to move on lead screw 13.

[0056] Lead screw 13: It is fixedly sleeved on the inner surface of worm gear 12. Its rotational motion is driven by worm gear 12. Moving block 14 is threaded on the outer surface of lead screw 13. Through the rotation of lead screw 13, the rotational motion is converted into the linear motion of moving block 14, so as to achieve precise adjustment of the position of positioning plate 16.

[0057] Moving block 14: It is threaded onto the outer surface of the lead screw 13 and moves linearly under the drive of the lead screw 13. By rotating the support rod 15 connected to its outer surface, it drives the positioning plate 16 to extend, retract and rotate, thereby achieving the positioning and clamping of bakelite products.

[0058] Support rod 15: Rotatably connected to the outer surface of the movable block 14, with one end connected to the movable block 14 and the other end connected to the positioning plate 16. Driven by the movable block 14, it changes the position and angle of the positioning plate 16 through its own rotation and extension, so as to achieve adaptive positioning of bakelite products of different shapes and sizes.

[0059] Positioning plate 16: Rotatably connected to the end of support rod 15 away from moving block 14, directly contacting the bakelite product. By adjusting support rod 15, the bakelite product is positioned and clamped, ensuring that the bakelite product remains stable during sanding and preventing displacement and shaking.

[0060] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A production polishing device for bakelite products, comprising a polishing table (1), characterized in that: A belt sander (2) is fixedly installed on the upper surface of the sanding table (1); The grinding table (1) is equipped with a grinding mechanism, which includes an electric guide rail (3), a moving plate (4), a hollow column (5), a first motor (6), a gear (7), a gear ring (8), a slide groove (9), a second motor (10), a worm (11), a worm wheel (12), a lead screw (13), a moving block (14), a support rod (15), and a positioning plate (16).

2. The polishing device for producing a bakelite product according to claim 1, wherein: The electric guide rail (3) is fixedly installed on the upper surface of the grinding table (1), and the moving plate (4) is slidably sleeved on the outer surface of the electric guide rail (3).

3. The polishing device for producing a bakelite product according to claim 1, wherein: The first motor (6) is fixedly mounted on the right surface of the movable plate (4), and the gear (7) is fixedly sleeved on the outer surface of the output shaft of the first motor (6); Among them, the gear ring (8) is meshed with the outer surface of the gear (7).

4. The polishing device for producing a bakelite product according to claim 1, wherein: The hollow column (5) is fixedly sleeved on the inner surface of the toothed ring (8), and the hollow column (5) is rotatably connected to the right surface of the movable plate (4); Four grooves (9) are formed on the right surface of the hollow column (5).

5. The polishing device for producing a bakelite product according to claim 1, wherein: The second motor (10) is fixedly installed in the inner wall of the hollow column (5), and the worm gear (11) is fixedly installed at the output end of the second motor (10); The worm gear (12) is meshed with the outer surface of the worm (11).

6. The polishing device for producing a bakelite product according to claim 1, wherein: The lead screw (13) is fixedly sleeved on the inner surface of the worm gear (12), the left end of the lead screw (13) is rotatably connected to the inner surface of the hollow column (5), and the right end of the lead screw (13) passes through the right surface of the hollow column (5). The movable block (14) is threaded onto the outer surface of the lead screw (13).

7. The polishing device for producing a bakelite product according to claim 1, wherein: The eight support rods (15) are rotatably connected to the outer surface of the moving block (14), and four positioning plates (16) are rotatably connected to the ends of the eight support rods (15) away from the moving block (14).

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