Alloy elbow pipe self-adapting sand blasting and polishing equipment
The adaptive sandblasting and grinding equipment for alloy bent pipes, with its adaptive clamping and motion adjustment mechanism, solves the problem of adaptability to the curved surface shape of bent pipes, and achieves efficient and stable automatic sandblasting and grinding effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN LISHEN NEW MATERIAL TECH
- Filing Date
- 2025-08-18
- Publication Date
- 2026-08-04
AI Technical Summary
Existing technologies cannot efficiently adapt to the curved surface shape of aluminum alloy bends, resulting in the need for manual grinding of bends, which is inefficient and of unstable quality, and cannot take into account the complex curved surfaces and dimensional diversity of bends of different diameters.
An adaptive sandblasting and grinding equipment for alloy pipe bending was designed. It adopts an adaptive clamping mechanism and a motion adjustment mechanism to achieve stable clamping and precise processing of the pipe bending. Combined with an automatic sandblasting and grinding device, it can adapt to pipe bending of different sizes and shapes.
It achieves stable clamping of bent pipes and efficient automatic sandblasting and grinding, improving processing stability and efficiency, and adapting to bent pipes of different sizes and shapes.
Smart Images
Figure CN224587809U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum alloy pipe bending and grinding technology, specifically to an adaptive sandblasting and grinding equipment for alloy pipe bending. Background Technology
[0002] A search revealed Chinese Patent Publication No. CN109605228A, published on April 12, 2019, which discloses a continuous aluminum alloy tube sandblasting device, belonging to the technical field of sandblasting devices. The device comprises a feeding rack, a first conveyor, a sandblasting machine, and a second conveyor arranged sequentially along a straight line. The sandblasting machine uses an annular sandblasting ring, utilizing the sandblasting channel formed in the middle of the ring to achieve uniform sandblasting of a single aluminum alloy tube. This enables linear transport and sandblasting of the aluminum alloy tube. The aluminum alloy tube is placed in the guide trough on the corresponding feeding rack, and then transported by the first drive roller in the first conveyor, passing through the sandblasting machine for sandblasting. After sandblasting, the aluminum alloy tube is then conveyed out by the second drive roller. This conveying process continuously replenishes the aluminum alloy tube, ensuring continuous feeding and sandblasting, significantly improving the sandblasting efficiency of the aluminum alloy tube and showing promising application prospects.
[0003] However, due to the curved structure of aluminum alloy bends, grinding on both sides needs to be done in steps. Although the device can achieve continuous sandblasting of straight pipes, it cannot adapt to their curved shape. Bends still need to be ground manually, which is inefficient and of unstable quality. It cannot fix bends of different diameters and cannot take into account the complex curved surface and size diversity of bends. Utility Model Content
[0004] The purpose of this invention is to provide an adaptive sandblasting and grinding equipment for alloy bent pipes, thereby solving the technical problems mentioned in the background section.
[0005] The objective of this utility model can be achieved through the following technical solutions: An adaptive sandblasting and polishing device for alloy bent pipes includes a base and an automatic sandblasting and polishing device body. A fixed seat is fixedly connected to the top of the base, and an adaptive clamping mechanism is provided on the front of the fixed seat.
[0006] The adaptive clamping mechanism includes a fixed block fixedly connected to the front of the fixed base, three limiting strips, and a rotating shaft rotatably connected to the front of the fixed base. An electric telescopic rod is fixedly connected to the inner wall of the fixed block, and a rack is fixedly connected to the output end of the electric telescopic rod. Sliding sleeves are slidably connected to the surfaces of the three limiting strips. Connecting shafts are fixedly connected to the inner walls of the three sliding sleeves. Connecting strips are fixedly connected to the front of the three sliding sleeves. Clamping blocks are fixedly connected to the three connecting strips. A first gear and a rotating disk are fixedly connected to the surface of the rotating shaft, and three transmission holes are opened on the front of the rotating disk.
[0007] As a further embodiment of this utility model: a support frame is fixedly connected to the top of the base, and a motion adjustment mechanism is provided on the inner wall of the support frame.
[0008] As a further embodiment of this utility model: the motion adjustment mechanism includes two vertical guide rods and two horizontal guide rods fixedly connected to the inner wall of the support frame. Sliding blocks are slidably connected to the surfaces of the two vertical guide rods and the two horizontal guide rods. A first motor is fixedly connected to both the front sliding block and the left sliding block. A horizontal screw is fixedly connected to the output end of the left first motor, and a vertical screw is fixedly connected to the output end of the front first motor. A moving block is threaded between the surfaces of the horizontal screw and the vertical screw.
[0009] As a further embodiment of this utility model: the motion adjustment mechanism includes two vertical guide rods and two horizontal guide rods fixedly connected to the inner wall of the support frame. Sliding blocks are slidably connected to the surfaces of the two vertical guide rods and the two horizontal guide rods. A first motor is fixedly connected to both the front sliding block and the left sliding block. A horizontal screw is fixedly connected to the output end of the left first motor, and a vertical screw is fixedly connected to the output end of the front first motor. A moving block is threaded between the surfaces of the horizontal screw and the vertical screw.
[0010] As a further embodiment of this utility model: the bottom of the base is fixedly connected to four support feet, and the bottom ends of the four support feet are all fixedly connected to a support base plate.
[0011] As a further embodiment of this utility model: the rack and the first gear mesh with each other, and the three connecting shafts are respectively adapted to the adjacent transmission holes.
[0012] Beneficial effects This invention provides an adaptive sandblasting and grinding device for alloy bent pipes. Compared with the prior art, it has the following advantages: (1) This utility model can drive three clamping blocks to approach each other through an adaptive clamping mechanism to clamp the bent pipe and stabilize it, so that the bent pipe is stable during sandblasting and grinding, ensuring the stability of the processing. At the same time, its precise clamping design allows the device to adapt to different workpieces of different sizes and shapes.
[0013] (2) Through the motion adjustment mechanism, this utility model can make the sandblasting and grinding device perform corresponding motion processing on the bent pipe by adjusting the left and right motion, adjusting the front and back motion, and cooperating with the rotation adjustment driven by the second motor. Attached Figure Description
[0014] Figure 1 This is a main body diagram of the present utility model; Figure 2 This is a perspective view of the adaptive clamping mechanism and the fixed base of this utility model; Figure 3 This is an anatomical diagram of the adaptive clamping mechanism of this utility model; Figure 4 This is a partial structural disassembly diagram of the adaptive clamping mechanism of this utility model; Figure 5 This is a perspective view of the motion adjustment mechanism of this utility model; Figure 6 This is a perspective view of a partial structure of the present invention.
[0015] In the diagram: 1. Base; 2. Automatic sandblasting and polishing device body; 3. Fixed seat; 4. Adaptive clamping mechanism; 41. Fixed block; 42. Limiting strip; 43. Rotating shaft; 44. Electric telescopic rod; 45. Rack; 46. Sliding sleeve; 47. Connecting shaft; 48. Connecting strip; 49. Clamping block; 410. First gear; 411. Rotating disk; 412. Transmission hole; 5. Support frame; 6. Motion adjustment mechanism; 61. Vertical guide rod; 62. Horizontal guide rod; 63. Sliding block; 64. First motor; 65. Horizontal screw; 66. Vertical screw; 67. Moving block; 7. Second motor; 8. Rotating shaft; 9. Second gear; 10. Third gear; 11. Support foot; 12. Support base plate. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-6As shown, this utility model is an adaptive sandblasting and grinding equipment for alloy bent pipes, including a base 1 and an automatic sandblasting and grinding device body 2. A fixed seat 3 is fixedly connected to the top of the base 1, and an adaptive clamping mechanism 4 is provided on the front of the fixed seat 3. The adaptive clamping mechanism 4 includes a fixed block 41 fixedly connected to the front of the fixed seat 3, three limiting strips 42, and a rotating shaft 43 rotatably connected to the front of the fixed seat 3. An electric telescopic rod 44 is fixedly connected to the inner wall of the fixed block 41. The electric telescopic rod 44 can precisely control the extension and retraction length of the output shaft, and its output shaft has a locking function. After adjustment, the output shaft can be locked to ensure stability. A rack 45 is fixedly connected to the output end of the electric telescopic rod 44. Each limiting strip 42 has a sliding sleeve 46 slidably connected to its surface. Each of the three sliding sleeves 46 has a connecting shaft 47 fixedly connected to its inner wall. Each of the three sliding sleeves 46 has a connecting strip 48 fixedly connected to its front side. Each of the three connecting strips 48 has a clamping block 49 fixedly connected to its front side. The rotating shaft 43 has a first gear 410 and a rotating disk 411 fixedly connected to its surface. The rotating disk 411 has three transmission holes 412 on its front side. Through the adaptive clamping mechanism 4, the three clamping blocks 49 can be driven to move closer to each other to clamp the bent tube and stabilize it, so that the bent tube is stable during sandblasting and grinding, ensuring the stability of the processing. At the same time, its precise clamping design allows the device to adapt to different workpieces of different sizes and shapes.
[0018] A support frame 5 is fixedly connected to the top of the base 1. A motion adjustment mechanism 6 is provided on the inner wall of the support frame 5. Through the motion adjustment mechanism 6, the left and right motion adjustment plus the front and back motion adjustment, combined with the rotation adjustment driven by the second motor 7, can enable the sandblasting and grinding device to perform corresponding motion processing on the bent pipe.
[0019] The motion adjustment mechanism 6 includes two vertical guide rods 61 and two horizontal guide rods 62 fixedly connected to the inner wall of the support frame 5. Sliding blocks 63 are slidably connected to the surfaces of the two vertical guide rods 61 and the two horizontal guide rods 62. A first motor 64 is fixedly connected to both the front sliding block 63 and the left sliding block 63. A horizontal screw 65 is fixedly connected to the output end of the left first motor 64, and a vertical screw 66 is fixedly connected to the output end of the front first motor 64. A moving block 67 is threaded between the surfaces of the horizontal screw 65 and the vertical screw 66. Both first motors 64 are servo reduction motors, capable of precisely controlling the rotation speed and angle of the output shaft. Both output shafts have a locking function, allowing them to be locked after adjustment to ensure stability. The second motor 7 is electrically connected to an external power source and controlled by an external program. The inner wall of the moving block 67 has two threaded grooves that are compatible with the horizontal screw 65 and the vertical screw 66.
[0020] A second motor 7 is fixedly connected to the top of the moving block 67. The second motor 7 is a servo geared motor, which can precisely control the rotation speed and rotation angle of the output shaft. At the same time, its output shaft has a locking function, which can lock the output shaft after adjustment to ensure stability. The second motor 7 is electrically connected to an external power supply and is controlled by an external program. The top of the moving block 67 is connected to a rotating shaft 8. A second gear 9 is fixedly connected to the surface of the output shaft of the second motor 7, and a third gear 10 is fixedly connected to the surface of the rotating shaft 8. The second gear 9 and the third gear 10 mesh with each other. The automatic sandblasting and grinding device body 2 is fixedly connected to the top of the rotating shaft 8.
[0021] The bottom of the base 1 is fixedly connected with four support feet 11. The design of multiple support feet 11 ensures the stability of the entire device. The bottom of each of the four support feet 11 is fixedly connected with a support base plate 12.
[0022] The rack 45 meshes with the first gear 410, and the three connecting shafts 47 are respectively adapted to the adjacent transmission holes 412.
[0023] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0024] The working principle of this utility model is as follows: First, place one end of the bent pipe in the middle of the three clamping blocks 49. Then, start the electric telescopic rod 44, causing its output shaft to retract and drive the rack 45 at the output end to move downward. When the rack 45 moves, it drives the first gear 410, which rotates on the front of the fixed seat 3 via the rotating shaft 43. When the rotating shaft 43 rotates, it drives the rotating disk 411 on its surface to rotate synchronously. When the rotating disk 411 rotates, it squeezes and drives the three connecting shafts 47 through the three transmission holes 412. The three connecting shafts 47 drive the three sliding sleeves 46 to move inward on the surface of the three limiting strips 42. When the three sliding sleeves 46 move, they drive the three clamping blocks 49 to move closer to each other through the three connecting strips 48, so that the three clamping blocks 49 simultaneously clamp the bent pipe and fix it. Then, start the automatic sandblasting and polishing device body 2 to perform automatic sandblasting and polishing operation. Then, start the second motor 7, which drives the second gear through the output shaft. When wheel 9 rotates, the second gear 9 rotates, driving the third gear 10. The third gear 10 rotates on the top of the moving block 67 via the rotating shaft 8. When the rotating shaft 8 rotates, it drives the automatic sandblasting and polishing device body 2 to rotate synchronously. At the same time, the first motor 64 on the left is started, driving the horizontal screw 65 at the output end to rotate. When the horizontal screw 65 rotates, it drives the moving block 67. The moving block 67 drives the first motor 64 at the front and the vertical screw 66 to move to the left via two sliding blocks 63 on the surface of two horizontal guide rods 62, thereby adjusting the position of the moving block 67 and all its top structures to the left. Then, the first motor 64 at the front is started again, driving the vertical screw 66 at the output end to rotate. When the vertical screw 66 rotates, it drives the moving block 67, driving the first motor 64 on the left and the horizontal screw 65 to move backward via two sliding blocks 63 on the surface of two vertical guide rods 61, thereby adjusting the position of the moving block 67 and all its top structures backward.
[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An alloy elbow self-adaptive sand blasting and polishing equipment, comprising a base (1) and an automatic sand blasting and polishing device body (2), characterized in that: The top of the base (1) is fixedly connected to a fixed seat (3), and the front of the fixed seat (3) is provided with an adaptive clamping mechanism (4). The adaptive clamping mechanism (4) includes a fixed block (41) fixedly connected to the front of the fixed base (3), three limiting strips (42) and a rotating shaft (43) rotatably connected to the front of the fixed base (3). An electric telescopic rod (44) is fixedly connected to the inner wall of the fixed block (41). A rack (45) is fixedly connected to the output end of the electric telescopic rod (44). Sliding sleeves (46) are slidably connected to the surfaces of the three limiting strips (42). Connecting shafts (47) are fixedly connected to the inner walls of the three sliding sleeves (46). Connecting strips (48) are fixedly connected to the front of the three sliding sleeves (46). Clamping blocks (49) are fixedly connected to the three connecting strips (48). A first gear (410) and a rotating disk (411) are fixedly connected to the surface of the rotating shaft (43). Three transmission holes (412) are opened on the front of the rotating disk (411).
2. The self-adapting sandblasting and polishing device for alloy elbow according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a support frame (5), and the inner wall of the support frame (5) is provided with a motion adjustment mechanism (6).
3. The self-adapting sandblasting and polishing device for alloy elbow according to claim 2, characterized in that: The motion adjustment mechanism (6) includes two vertical guide rods (61) and two horizontal guide rods (62) fixedly connected to the inner wall of the support frame (5). The surfaces of the two vertical guide rods (61) and the two horizontal guide rods (62) are slidably connected to sliding blocks (63). A first motor (64) is fixedly connected to both the front sliding block (63) and the left sliding block (63). The output end of the left first motor (64) is fixedly connected to a horizontal screw (65), and the output end of the front first motor (64) is fixedly connected to a vertical screw (66). A moving block (67) is threaded between the surfaces of the horizontal screw (65) and the vertical screw (66).
4. The self-adapting sandblasting and polishing device for alloy elbow according to claim 3, characterized in that: The top of the moving block (67) is fixedly connected to a second motor (7), and the top of the moving block (67) is rotatably connected to a rotating shaft (8). The surface of the output shaft of the second motor (7) is fixedly connected to a second gear (9), and the surface of the rotating shaft (8) is fixedly connected to a third gear (10). The second gear (9) and the third gear (10) mesh with each other, and the body (2) of the automatic sandblasting and polishing device is fixedly connected to the top of the rotating shaft (8).
5. The self-adapting sandblasting and polishing device for alloy elbow according to claim 1, characterized in that: The base (1) has four support feet (11) fixedly connected to its bottom, and the bottom of each of the four support feet (11) is fixedly connected to a support base plate (12).
6. The self-adapting sandblasting and polishing device for alloy elbow according to claim 1, characterized in that: The rack (45) meshes with the first gear (410), and the three connecting shafts (47) are respectively adapted to the adjacent transmission holes (412).