A refrigerator preloading production line box multi-angle self-adaptive positioning tooling

Abstract

The utility model relates to refrigerator production positioning technical field, and disclose a refrigerator preinstall production line box body multi -angle self -adaptation positioning frock, including support column, the support column top fixedly connected with the conveying table, the conveying table top middle part is provided with elevating rotary mechanism, elevating rotary mechanism top is provided with the pressing mechanism, the conveying table top is provided with the refrigerator body, the conveying table top back end fixedly connected with visual sensor, elevating rotary mechanism inside is provided with infrared detector, elevating rotary mechanism includes elevating assembly and rotating assembly, elevating assembly sets up in the conveying table top middle part, rotating assembly sets up in elevating assembly top, elevating assembly includes support frame. First air cylinder drive elevating plate, elevating disc and spacing rod up and down movement, can according to the height demand of refrigerator box body, the height of rotating assembly is adjusted flexibly, and the positioning and operation of different height box body are convenient.

Description

Technical Field

[0001] This utility model relates to the field of refrigerator production positioning technology, specifically a multi-angle adaptive positioning tooling for refrigerator pre-assembly production line cabinets. Background Technology

[0002] In the modern home appliance manufacturing industry, refrigerator production has become highly dependent on automated production lines to improve production efficiency and product quality. The pre-assembly process, a crucial step in refrigerator production, primarily involves accurately installing components such as the compressor, evaporator, and condenser onto the refrigerator body.

[0003] In the process of assembling refrigerators, the precise positioning of the cabinet plays a decisive role in the pre-assembly quality and efficiency. If the positioning is inaccurate, it will lead to the installation deviation of parts, affecting the refrigerator's core functions such as cooling performance and sealing, increasing the defect rate, and also reducing the operating efficiency of the production line and increasing production costs. Therefore, it needs to be improved. Utility Model Content

[0004] The purpose of this invention is to provide a multi-angle adaptive positioning fixture for refrigerator pre-assembly production line boxes to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-angle adaptive positioning fixture for a refrigerator pre-assembly production line, comprising a support column, a conveyor platform fixedly connected to the top of the support column, a lifting and rotating mechanism provided in the middle of the top of the conveyor platform, a pressing mechanism provided at the top of the lifting and rotating mechanism, a refrigerator body provided on the top of the conveyor platform, a vision sensor fixedly connected to the back end of the top of the conveyor platform, and an infrared detector provided inside the lifting and rotating mechanism.

[0006] The lifting and rotating mechanism includes a lifting component and a rotating component. The lifting component is located at the center of the top of the conveyor table, and the rotating component is located on top of the lifting component.

[0007] The lifting assembly includes a support frame, which is fixedly connected to the top of the conveyor table. The infrared detector is fixedly connected to the inner front side of the support frame. A first cylinder is fixedly connected to the top of the support frame. A lifting plate is fixedly connected to the bottom of the first cylinder. A lifting disk is fixedly connected to the inner side of the lifting plate. The lifting disk is slidably connected to the inner side of the support frame. A limit rod is fixedly connected to the top of the lifting plate.

[0008] Preferably, there are two limiting rods, which are fixedly connected to the top of the lifting plate and slidably connected to the inner side of the support frame. The limiting rods can limit the lifting plate and make it more stable during the lifting process.

[0009] Preferably, the rotating assembly includes a load-bearing frame, which is fixedly connected to the top right side of the lifting plate. A drive motor is fixedly connected to the top of the load-bearing frame, a rotating shaft is fixedly connected to the bottom of the drive motor, a drive gear is fixedly connected to the bottom of the rotating shaft, a rotating gear meshes with the left side of the drive gear, a rotating cylinder is fixedly connected to the bottom of the rotating gear, a second cylinder is fixedly connected to the outside of the rotating cylinder, and a protective clamp is fixedly connected to the inside of the second cylinder.

[0010] Preferably, the inner side of the lifting plate is provided with a circular groove corresponding to the movement trajectory of the rotating gear, and the rotating gear is rotatably connected to the inside of the circular groove. Through the circular groove, the rotating gear can rotate inside the lifting plate, making the rotating gear more stable during rotation.

[0011] Preferably, there are four second cylinders, which are fixedly connected to the front, rear, left, and right sides of the rotating cylinder. The four second cylinders can drive the protective clamps to clamp and fix the refrigerator body on the front, rear, left, and right sides.

[0012] Preferably, the pressing mechanism includes a fixed frame, which is fixedly connected to the top of the lifting plate. A third cylinder is fixedly connected to the top of the fixed frame, and a protective pressure plate is fixedly connected to the bottom of the third cylinder.

[0013] Preferably, the bottom of the protective pressure plate is made of rubber material, and the protective pressure plate is slidably connected to the inner side of the lifting plate. The protective pressure plate can press and fix the refrigerator body, making it more stable when the staff assembles the refrigerator body.

[0014] Compared with the prior art, this utility model provides a multi-angle adaptive positioning fixture for refrigerator pre-assembly production line cabinets, which has the following beneficial effects:

[0015] 1. The refrigerator pre-assembly production line has a multi-angle adaptive positioning fixture for the cabinet. The first cylinder in the lifting assembly drives the lifting plate, lifting disk and limit rod to move up and down. The height of the rotating assembly can be flexibly adjusted according to the height requirements of the refrigerator cabinet, which facilitates the positioning and operation of cabinets of different heights.

[0016] The rotating assembly drives the rotating shaft and drive gear to rotate via a drive motor, which in turn causes the rotating gear and rotating cylinder to rotate, enabling the refrigerator body to rotate at multiple angles. This allows for adjustment of the refrigerator body's tilt angle, facilitating assembly by staff.

[0017] 2. The refrigerator pre-assembly production line features a multi-angle adaptive positioning fixture for the refrigerator body. In the pressing mechanism, a third cylinder drives the protective pressure plate to move downwards, allowing the protective pressure plate to press and fix the refrigerator body, making the refrigerator body more stable during assembly. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a front view structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the lifting and rotating mechanism.

[0021] Figure 3 This is a schematic diagram of the lifting assembly structure;

[0022] Figure 4 This is a schematic diagram of the rotating assembly structure;

[0023] Figure 5 This is a schematic diagram of the pressing mechanism.

[0024] Figure 6 This is a schematic diagram of the process structure.

[0025] In the diagram: 1. Support column; 2. Conveyor table; 3. Vision sensor; 4. Refrigerator body; 5. Lifting and rotating mechanism; 51. Lifting assembly; 511. Lifting plate; 512. Lifting plate; 513. Support frame; 514. Limiting rod; 515. First cylinder; 52. Rotating assembly; 521. Protective clamp; 522. Rotating cylinder; 523. Second cylinder; 524. Rotating gear; 525. Drive motor; 526. Rotating shaft; 527. Drive gear; 528. Load-bearing frame; 6. Pressing mechanism; 61. Fixing frame; 62. Third cylinder; 63. Protective pressure plate; 7. Infrared detector. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] This utility model provides the following technical solution:

[0029] Example 1

[0030] Please see Figure 1-6 This utility model provides a technical solution: a multi-angle adaptive positioning fixture for a refrigerator pre-assembly production line, including a support column 1, a conveyor table 2 fixedly connected to the top of the support column 1, a lifting and rotating mechanism 5 set in the middle of the top of the conveyor table 2, a pressing mechanism 6 set on the top of the lifting and rotating mechanism 5, a refrigerator body 4 set on the top of the conveyor table 2, a vision sensor 3 fixedly connected to the back end of the top of the conveyor table 2, and an infrared detector 7 set on the inner side of the lifting and rotating mechanism 5.

[0031] The lifting and rotating mechanism 5 includes a lifting component 51 and a rotating component 52. The lifting component 51 is located at the top center of the conveyor table 2, and the rotating component 52 is located at the top of the lifting component 51.

[0032] The lifting assembly 51 includes a support frame 513, which is fixedly connected to the top of the conveyor table 2. An infrared detector 7 is fixedly connected to the inner front side of the support frame 513. A first cylinder 515 is fixedly connected to the top of the support frame 513. A lifting plate 512 is fixedly connected to the bottom of the first cylinder 515. A lifting disk 511 is fixedly connected to the inner side of the lifting plate 512. The lifting disk 511 is slidably connected to the inner side of the support frame 513. A limit rod 514 is fixedly connected to the top of the lifting plate 512.

[0033] Furthermore, there are two limiting rods 514. The two limiting rods 514 are fixedly connected to the top of the lifting plate 512, and the two limiting rods 514 are slidably connected to the inner side of the support frame 513. The limiting rods 514 can limit the lifting plate 512, making the lifting plate 512 more stable during the lifting process.

[0034] Example 2

[0035] Please see Figure 1-6Furthermore, based on Embodiment 1, the rotating assembly 52 further includes a load-bearing frame 528, which is fixedly connected to the top right side of the lifting plate 511. A drive motor 525 is fixedly connected to the top of the load-bearing frame 528, a rotating shaft 526 is fixedly connected to the bottom of the drive motor 525, a drive gear 527 is fixedly connected to the bottom of the rotating shaft 526, a rotating gear 524 is meshed on the left side of the drive gear 527, a rotating cylinder 522 is fixedly connected to the bottom of the rotating gear 524, a second cylinder 523 is fixedly connected to the outside of the rotating cylinder 522, and a protective clamp 521 is fixedly connected to the inside of the second cylinder 523.

[0036] Furthermore, a circular groove corresponding to the movement trajectory of the rotating gear 524 is provided on the inner side of the lifting plate 511, and the rotating gear 524 is rotatably connected to the inside of the circular groove. Through the circular groove, the rotating gear 524 can rotate inside the lifting plate 511, making the rotating gear 524 more stable during rotation.

[0037] Furthermore, there are four second cylinders 523, which are fixedly connected to the front, rear, left, and right sides of the rotating cylinder 522 respectively. Through the four second cylinders 523, the protective clamps 521 can be driven to clamp and fix the refrigerator body 4 on the front, rear, left, and right sides.

[0038] Example 3

[0039] Please see Figure 1-6 Furthermore, based on Embodiment 1, the pressing mechanism 6 includes a fixed frame 61, which is fixedly connected to the top of the lifting plate 511. A third cylinder 62 is fixedly connected to the top of the fixed frame 61, and a protective pressure plate 63 is fixedly connected to the bottom of the third cylinder 62.

[0040] Furthermore, the bottom of the protective pressure plate 63 is made of rubber, and the protective pressure plate 63 is slidably connected to the inside of the lifting plate 511. The protective pressure plate 63 can press and fix the refrigerator body 4, making it more stable when the staff assembles the refrigerator body 4.

[0041] In actual operation, when this device is used, the PLC controller opens the conveyor 2, and the refrigerator body 4 is placed in the middle of the top of the conveyor 2. The refrigerator body 4 is conveyed by the conveyor 2. When the refrigerator body 4 moves to the inside of the support frame 513, the infrared detector 7 detects the position of the refrigerator body 4 and transmits the signal to the PLC controller, so that the PLC controller transmits the signal to the conveyor 2, so that the conveyor 2 stops operating.

[0042] After the conveyor 2 stops operating, the PLC controller activates the vision sensor 3, which collects the position and angle of the refrigerator body 4. The collected image is digitized by the image acquisition unit and processed by the vision software. The result information is then transmitted to the PLC controller. When the result information indicates that the position of the refrigerator body 4 needs to be rotated and adjusted, the PLC controller activates the first cylinder 515, which drives the lifting plate 511 to move downward through the lifting plate 512. The lifting plate 511 then drives the rotating cylinder 522 to move to the periphery of the refrigerator body 4. The PLC controller then activates the second cylinder 523, which drives the protective clamp 521 to move, allowing the protective clamp 521 to clamp the refrigerator body 4.

[0043] After clamping the refrigerator body 4, the PLC controller turns on the drive motor 525, which drives the drive gear 527 to rotate via the rotating shaft 526. The drive gear 527 then drives the rotating cylinder 522 and the second cylinder 523 to rotate via the rotating gear 524. The second cylinder 523 then drives the refrigerator body 4 to rotate via the protective clamp 521, allowing the refrigerator body 4 to rotate 180 degrees back and forth. This adjusts the position of the refrigerator body 4, ensuring it is aligned correctly. After adjusting the position, the clamping of the refrigerator body 4 is released, and the PLC controller turns on the third cylinder 62, which moves the protective pressure plate 63 downward. This allows the protective pressure plate 63 to press and fix the refrigerator body 4, making it more stable for workers to assemble. Infrared detector 7 model: Visual sensor 3 model: Omron F250.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A refrigerator preloading production line box multi-angle adaptive positioning tool, comprising a supporting column (1), characterized in that: The top of the support column (1) is fixedly connected to a conveyor platform (2), a lifting and rotating mechanism (5) is provided in the middle of the top of the conveyor platform (2), a pressing mechanism (6) is provided on the top of the lifting and rotating mechanism (5), a refrigerator body (4) is provided on the top of the conveyor platform (2), a vision sensor (3) is fixedly connected to the back of the top of the conveyor platform (2), and an infrared detector (7) is provided on the inner side of the lifting and rotating mechanism (5). The lifting and rotating mechanism (5) includes a lifting component (51) and a rotating component (52). The lifting component (51) is located at the top center of the conveyor table (2), and the rotating component (52) is located at the top of the lifting component (51). The lifting assembly (51) includes a support frame (513), which is fixedly connected to the top of the conveyor table (2). The infrared detector (7) is fixedly connected to the inner front of the support frame (513). A first cylinder (515) is fixedly connected to the top of the support frame (513). A lifting plate (512) is fixedly connected to the bottom of the first cylinder (515). A lifting disk (511) is fixedly connected to the inner side of the lifting plate (512). The lifting disk (511) is slidably connected to the inner side of the support frame (513). A limit rod (514) is fixedly connected to the top of the lifting plate (512).

2. The refrigerator preloading production line box multi-angle self-adaptive positioning tooling according to claim 1, characterized in that: There are two limiting rods (514), which are fixedly connected to the top of the lifting plate (512) and slidably connected to the inner side of the support frame (513).

3. The refrigerator pre-assembly production line box multi-angle self-adaptive positioning tooling according to claim 1, characterized in that: The rotating assembly (52) includes a load-bearing frame (528), which is fixedly connected to the top right side of the lifting plate (511). A drive motor (525) is fixedly connected to the top of the load-bearing frame (528), and a rotating shaft (526) is fixedly connected to the bottom of the drive motor (525). A drive gear (527) is fixedly connected to the bottom of the rotating shaft (526). A rotating gear (524) meshes with the left side of the drive gear (527). A rotating cylinder (522) is fixedly connected to the bottom of the rotating gear (524). A second cylinder (523) is fixedly connected to the outside of the rotating cylinder (522), and a protective clamp (521) is fixedly connected to the inside of the second cylinder (523).

4. The refrigerator pre-assembly production line box multi-angle self-adaptive positioning tooling according to claim 3, characterized in that: The inner side of the lifting plate (511) is provided with a circular groove corresponding to the movement trajectory of the rotating gear (524), and the rotating gear (524) is rotatably connected to the inside of the circular groove.

5. The refrigerator pre-assembly production line box multi-angle self-adaptive positioning tooling according to claim 3, characterized in that: There are four second cylinders (523), and the four second cylinders (523) are fixedly connected to the front, back, left and right sides of the rotating cylinder (522).

6. The refrigerator pre-assembly line box multi-angle self-adaptive positioning tooling according to claim 1, characterized in that: The pressing mechanism (6) includes a fixed frame (61), which is fixedly connected to the top of the lifting plate (511). A third cylinder (62) is fixedly connected to the top of the fixed frame (61), and a protective pressure plate (63) is fixedly connected to the bottom of the third cylinder (62).

7. The refrigerator pre-assembly production line box multi-angle self-adaptive positioning tooling according to claim 6, characterized in that: The bottom of the protective pressure plate (63) is made of rubber, and the protective pressure plate (63) is slidably connected to the inside of the lifting plate (511).

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